Related Manuals for SCHUNK GSM-R Series
Summary of Contents for SCHUNK GSM-R Series
- Page 1 Original operating manual Assembly and Operating Manual GSM-R Rotary gripping module with radial gripper...
- Page 2 Imprint Copyright: This manual is protected by copyright. The author is SCHUNK GmbH & Co. KG. All rights reserved. Any reproduction, processing, distribution (making available to third parties), translation or other usage - even excerpts - of the manual is especially prohibited and requires our written approval.
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Page 3: Table Of Contents
Table of contents Table of contents General........................ 5 About this manual .................... 5 1.1.1 Presentation of Warning Labels ............... 5 1.1.2 Applicable documents ................ 6 1.1.3 Sizes ...................... 6 1.1.4 Variants..................... 6 Warranty ...................... 6 Scope of delivery .................... 6 1.3.1 Accessory pack rotational speed rotor FAN .......... 6 1.3.2 GSM accessory kit.................. 7 Accessories ...................... - Page 4 Table of contents Assembly ........................ 18 Installing and connecting.................. 18 Connections...................... 20 5.2.1 Mechanical connection................ 20 5.2.2 Air connections.................. 22 Mounting the sensor .................. 24 5.3.1 Overview of sensors ................ 24 5.3.2 Sensor monitoring range ................ 24 5.3.3 Settings for magnetic switch .............. 25 5.3.4 Switch-off hysteresis for magnetic switch MMS-P 22 ...... 25 5.3.5 Assembly and setup of the MMS-P 22............ 26 Mounting a customized construction..............
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Page 5: General
General 1 General 1.1 About this manual This manual contains important information for a safe and appropriate use of the product. This manual is an integral part of the product and must be kept accessible for the personnel at all times. Before starting work, the personnel must have read and understood this operating manual. -
Page 6: Applicable Documents
• Catalog data sheet of the purchased product * • Assembly and operating manuals of the accessories * The documents marked with an asterisk (*) can be downloaded on our homepage schunk.com 1.1.3 Sizes This operating manual applies to the following sizes: •... -
Page 7: Gsm Accessory Kit
For information regarding which accessory articles can be used with the corresponding product variants, see catalog data sheet. 1.4.1 Sealing kit Seal kits contain all seals necessary for maintaining a SCHUNK component. Seal kit for ID.-No. of the seal kit... -
Page 8: Basic Safety Notes
Use of unauthorized spare parts Using unauthorized spare parts can endanger personnel and damage the product or cause it to malfunction. • Use only original spare parts or spares authorized by SCHUNK. 04.00 | GSM-R | Assembly and Operating Manual | en | 389106... -
Page 9: Gripper Fingers
Basic safety notes 2.5 Gripper fingers Requirements for the gripper fingers Stored energy within the product creates the risk of serious injuries and significant property damage. • Arrange the gripper fingers in a way that the product reaches either the position "open" or "closed" in a de-energized state. •... -
Page 10: Personal Protective Equipment
Basic safety notes Due to its technical training, knowledge and experience, qualified Qualified personnel personnel is able to perform the delegated tasks, recognize and avoid possible dangers and knows the relevant standards and regulations. Instructed persons were instructed by the operator about the Instructed person delegated tasks and possible dangers due to improper behaviour. -
Page 11: Transport
Basic safety notes 2.10 Transport Handling during transport Incorrect handling during transport may impair the product's safety and cause serious injuries and considerable material damage. • When handling heavy weights, use lifting equipment to lift the product and transport it by appropriate means. •... -
Page 12: Protection During Handling And Assembly
Basic safety notes 2.13.1 Protection during handling and assembly Incorrect handling and assembly Incorrect handling and assembly can make the product unsafe and pose a risk of serious injuries and considerable material damage. • Order all work to be performed only by appropriately qualified personnel. -
Page 13: Protection Against Electric Shock
Basic safety notes • To avoid accidents and/or material damage, human access to the movement range of the machine must be restricted. Limit/ prevent accidental access for people in this area due through technical safety measures. The protective cover and protective fence must be rigid enough to withstand the maximum possible movement energy. -
Page 14: Notes On Particular Risks
Basic safety notes 2.14 Notes on particular risks DANGER Risk of fatal injury from suspended loads! Falling loads can cause serious injuries and even death. Stand clear of suspended loads and do not step within their • swiveling range. Never move loads without supervision. •... - Page 15 Products with a mechanical gripping force maintenance can, during energy supply failure, still move independently in the direction specified by the mechanical gripping force maintenance. Secure the end positions of the product with SCHUNK SDV-P • pressure maintenance valves. WARNING...
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Page 16: Technical Data
Technical data 3 Technical data Designation GSM-R 16 GSM-R 20 GSM-R 25 GSM-R 32 GSM-R 40 Noise emission [dB(A)] ≤ 70 IP rating Pressure medium Compressed air, compressed air quality according to ISO 8573-1:7 4 4 Nominal working pressure [bar] Min. -
Page 17: Design And Description
Design and description 4 Design and description 4.1 Design Rotary gripping module with radial gripper Compressed air main connection DKM feed-through compact module Base jaws RGM gripping module Rotor drive FAN 4.2 Description Rotary gripping module with parallel gripper 04.00 | GSM-R | Assembly and Operating Manual | en | 389106... -
Page 18: Assembly
Assembly 5 Assembly 5.1 Installing and connecting WARNING Risk of injury due to unexpected movements! If the power supply is switched on or residual energy remains in the system, components can move unexpectedly and cause serious injuries. Before starting any work on the product: Switch off the power •... - Page 19 Assembly Check the evenness of the mounting surface, Mechanical Ø connection 20]. Only open the required air connections (main connection or Ø direct connection), Air connections 22]. Connect the product via the hose-free direct connection. Ø Use O-rings from the accessory pack. ✓...
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Page 20: Connections
Assembly 5.2 Connections 5.2.1 Mechanical connection Mounting the GSM on the side and base side ** To ensure the function of the sensors, the A2 screws from the accessory pack are to be used. For process-reliable monitoring, adapter plates should be made of non-ferromagnetic material. - Page 21 Assembly Item GSM - SFL basic size Centering sleeve for lateral mounting of the unit Ø8 Ø10 and fitting depth in the mounting plate 2.5 deep 3 deep Item 206 Item 205 Centering sleeve for mounting the unit on the Ø6 Ø10 base side and fitting depth in the mounting plate...
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Page 22: Air Connections
Assembly NOTE In order to guarantee process reliability for monitoring with magnetic switches, most especially the adapter plates and the attachments located near the unit should be made of non- ferromagnetic material. Otherwise, monitoring with magnetic sensors could be impaired considerably Accessories 7]. - Page 23 Assembly Air connections "A" - "D" are main connections, "a" - "d" are direct connections Connection Function Hose connection A Swivel in the direction of 180° or 90° position Hose-free direct connection a Hose connection B Swivel in the direction of 0° position Hose-free direct connection b Hose connection C...
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Page 24: Mounting The Sensor
– The assembly and operating manual and catalog datasheet are included in the scope of delivery for the sensors and are available at schunk.com. • Information on handling sensors is available at schunk.com or from SCHUNK contact persons. 5.3.1 Overview of sensors... -
Page 25: Settings For Magnetic Switch
Assembly 5.3.3 Settings for magnetic switch NOTE The installation dimensions shown only apply if the clamping position of the sensor is not specified by a T-nut. Installation dimensions for MMS-P GSM Type Dimension l Dimension l Dimension l GSM-R 16 27.4 18.5 13.5... -
Page 26: Assembly And Setup Of The Mms-P 22
Assembly Example: Product with 7 mm nominal stroke per jaw 7 mm * 20% = 1.4 mm NOTE The table of values applies only to sensors whose hysteresis has been taught. For further information see assembly and operat- ing manual of the sensor. 5.3.5 Assembly and setup of the MMS-P 22 Position and installation of the magnetic switch MMS-P 1 Sensor MMS-P... -
Page 27: Mounting A Customized Construction
Otherwise, incorrect sensor signals may be outputted. • If you require further information on sensor operation, contact your SCHUNK contact person or download information from our homepage. • Technical data for the sensors can be found in the data sheets (included in the scope of delivery). -
Page 28: Adjusting The End Positions
Assembly 5.5 Adjusting the end positions Position of the item numbers, Drawings 46]. Adjustment of the end position for elastomer dampening: Connect connections A and B to the compressed air supply. Ø Actuate connections A and B alternately and allow the unit to Ø... - Page 29 Assembly Adjustment of the end position for hydraulic dampening by means of shock absorbers: Proceed according to steps 1 to 8 of the elastomer dampening. Use the shock absorbers (120) instead of the stops (83) and the shock absorber nut (121) instead of the counter nut (124). For angles between "0°"...
- Page 30 Assembly Swivel range Swivel range Adjustment range of start angle Adjustment range of start angle Adjustment range of end angle Adjustment range of end angle Switching range of sensor Switching range of sensor Rotating angle setting and monitoring range with GSM-R Total rotating angle range 04.00 | GSM-R | Assembly and Operating Manual | en | 389106...
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Page 31: Commissioning
Commissioning 6 Commissioning NOTICE Damage to the rotary module possible! The rotary module can be damaged if it arrives too abruptly in the end position. The rotary motion must reach the end position without jerk or • bounce. Therefore flow control valves and shock absorbers must be •... -
Page 32: Adjustment Of The Shock Absorber Stroke
Commissioning Continue to open the exhaust throttle valve incrementally until Ø the movement decelerates smoothly. If the speed is too low, the product will brake too soon and ✓ the end position will be reached too slowly. If the speed is too high, the product will impact against the ✓... -
Page 33: Restart After Long Standstill
Commissioning Movement End position Damping Time T Target time Optimal shock absorber stroke. 6.3 Restart after long standstill During a longer standstill no compressed air must be allowed to be present at the gripper. If problems occur during restart, see Swivel movement is not executed immediately 34]. -
Page 34: Troubleshooting
If, despite optimum air connections, the opening and closing times specified in the catalogue are not achieved, SCHUNK recommends the use of quick-air-vent- valves directly at the product. Loading too large. -
Page 35: Maintenance And Care
8 Maintenance and care 8.1 Notes Original spare parts Use only original spare parts of SCHUNK when replacing spare and wear parts. Replacement of the housing and base jaws The cover housing (35), fingers (3), and needle rollers (13, 14, 15) are adapted to each other. -
Page 36: Grease/Greasing Areas
Maintenance and care 8.3 Grease/greasing areas Position of the item numbers Drawings 46] Types of grease used Designation Renolit HLT 2 Item 100 Item 42 Item 131 (not on surfaces that assume a function on the Item 101 Item 43 rotary feed-through) Item 102 Item 44... -
Page 37: Screw Tightening Torques
Maintenance and care 8.4 Screw tightening torques Position of the item numbers Drawings 46] Screw tightening torques GSM-R GSM-R Item 110 Item 111 Item 112 Item 115 2.7 Nm 2.7 Nm 0.7 Nm 5.8 Nm 5.8 Nm 5.8 Nm 0.7 Nm 5.8 Nm 5.8 Nm 12 Nm... -
Page 38: Disassembly/Assembly Of The Gripping Module
Maintenance and care 8.6 Disassembly/assembly of the gripping module For disassembly/assembly of the gripping modules, observe the assembly drawing Drawings 46]. For assembly, observe the permissible tightening torques as well as the greases and adhesives to be used; Screw tightening torques 37] and Grease/greasing areas 36]. -
Page 39: Version With Maintenance Of Gripping Force Unit
Maintenance and care Fit the needle rollers (13 and 14) between the fingers (3) and Ø the cover housing (35) into the guide grooves intended for this purpose. Lubricate the needle rollers (15) and fit them between the Ø fingers (3). Mount the bracket and the collar (8) with screws (112) onto the Ø... - Page 40 Maintenance and care "O.D. gripping" version GSM-...-AS: Repeat steps 1 to 11 of the gripper disassembly without main- Disassembly Ø tenance of the gripping force Version without maintenance of gripping force 38]. However, the bushing is item 46 and a spring (121) is installed to maintain the gripping force.
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Page 41: Mounting Orientation Of The Magnets, Item 120
Maintenance and care 8.6.3 Mounting orientation of the magnets, item 120 Top view in rotating angle position for 0°-180° variants Top view in rotating angle position for 0°-90° variants 8.7 Disassembly/assembly of the DKM feed-through compact module (item 40) Position of the item numbers Drawings 46] NOTICE... - Page 42 Maintenance and care Turn the screws (140) from the bushing of the gripping module Ø (31-34) and pull DKM GSM stop 1 (81) and the set of fitting disks (111/112) off the bushing (44 or 46). Pull the gripping module (31-34) from the housing DKM GSM. Ø...
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Page 43: Replacing A Shock Absorber For S Variants
When replacing it, observe the control number "-446" at the end of the damper designation. These specially tested shock absorbers are only to be ordered from SCHUNK. When replacing a damper, the complete additional parts list for hydraulic dampening should be ordered. -
Page 44: Disassembly/Assembly Of The Fan Rotor Drive (50)
Maintenance and care Proceed as follows with the replacement: Remove the compressed air lines. Ø Loosen the counter nut (124). Ø Remove the shock absorber (121) from the unit and remove the Ø sleeve (122). If the latter cannot be loosened from the shock absorber, it may be helpful to use a small bar magnet or turn the unit by hand. -
Page 45: Servicing And Assembling The Module
Maintenance and care Put the centering sleeve (108) in the upper housing (51) for Ø assembly with the lower housing (52). Lubricate four O-rings (109) and place them into the provided Ø mirrored views in the lower housing (52). Mount the upper housing with the lower housing and attach Ø... -
Page 46: Drawings
Maintenance and care 8.12 Drawings The following figures are example images. They serve for illustration and assignment of the spare parts. Variations are possible depending on size and variant. 8.12.1 Assembly drawing of basic modules Assembly drawing of the basic modules RGM gripping modules Feed-through compact module DKM GSM Rotor drive FAN... -
Page 47: Assembly Drawing For The Dkm And Fan Modules
Maintenance and care 8.12.2 Assembly drawing for the DKM and FAN modules Assembly drawing of the DKM and FAN modules Included in the seal kit. Seal kit can only be ordered completely. Only for the basic sizes 40 x 40 and 64 x 64 04.00 | GSM-R | Assembly and Operating Manual | en | 389106... -
Page 48: Assembly Drawing Of The Gsm Gripping Modules
Maintenance and care 8.12.3 Assembly drawing of the GSM gripping modules Assembly drawing of the gripping modules Included in the multi-level parts list of the DKM feed-through compact module 04.00 | GSM-R | Assembly and Operating Manual | en | 389106... -
Page 49: Translation Of Original Declaration Of Incorporation
9 Translation of original declaration of incorporation in terms of the Directive 2006/42/EG, Annex II, Part 1.B of the European Parliament and of the Council on machinery. Manufacturer/ SCHUNK GmbH & Co. KG Spann- und Greiftechnik Distributor Bahnhofstr. 106 – 134 D-74348 Lauffen/Neckar... -
Page 50: Annex To Declaration Of Incorporation
Annex to Declaration of Incorporation 10 Annex to Declaration of Incorporation according 2006/42/EG, Annex II, No. 1 B 1.Description of the essential health and safety requirements pursuant to 2006/42/EC, Annex I that are applicable and that have been fulfilled with: Product designation Rotary gripping module with radial gripper Type designation GSM-R... - Page 51 Annex to Declaration of Incorporation Protection against mechanical hazards 1.3.1 Risk of loss of stability 1.3.2 Risk of break-up during operation 1.3.3 Risks due to falling or ejected objects 1.3.4 Risks due to surfaces, edges or angles 1.3.5 Risks related to combined machinery 1.3.6 Risks related to variations in operating conditions 1.3.7...
- Page 52 Annex to Declaration of Incorporation Maintenance 1.6.1 Machinery maintenance 1.6.2 Access to operating positions and servicing points 1.6.3 Isolation of energy sources 1.6.4 Operator intervention 1.6.5 Cleaning of internal parts Information 1.7.1 Information and warnings on the machinery 1.7.1.1 Information and information devices 1.7.1.2 Warning devices 1.7.2...
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