Related Manuals for SCHUNK GSW-M Series
Summary of Contents for SCHUNK GSW-M Series
- Page 1 Translation of the original manual Assembly and Operating Manual GSW-M Magnetic gripper with shank interface...
- Page 2 Imprint Copyright: This manual is protected by copyright. The author is SCHUNK GmbH & Co. KG. All rights re- served. Any reproduction, processing, distribution (making available to third parties), translation or other usage - even excerpts - of the manual is especially prohibited and re- quires our written approval.
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Page 3: Table Of Contents
Table of contents Table of contents General........................ 5 About this manual .................... 5 1.1.1 Presentation of Warning Labels ............... 5 1.1.2 Definition of Terms................... 5 1.1.3 Applicable documents ................ 6 Warranty ...................... 6 Scope of delivery .................... 6 Accessories ...................... 6 1.4.1 Seal kit ..................... 6 Basic safety notes .................... - Page 4 Table of contents 7.4.1 Disassembly of the product .............. 19 7.4.2 Assembling the product................ 19 Assembly drawing.................... 20 Translation of original declaration of incorporation .......... 21 Annex to Declaration of Incorporation............... 22 02.00 | GSW-M | Assembly and Operating Manual | en | 389114...
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Page 5: General
General 1 General 1.1 About this manual This manual contains important information for a safe and appro- priate use of the product. This manual is an integral part of the product and must be kept ac- cessible for the personnel at all times. Before starting work, the personnel must have read and under- stood this operating manual. -
Page 6: Applicable Documents
• General terms of business* • Catalog data sheet of the purchased product * The documents marked with an asterisk (*) can be downloaded on our homepage schunk.com 1.2 Warranty If the product is used as intended, the warranty is valid for 24... -
Page 7: Basic Safety Notes
Using unauthorized spare parts can endanger personnel and dam- age the product or cause it to malfunction. • Use only original spare parts or spares authorized by SCHUNK. 02.00 | GSW-M | Assembly and Operating Manual | en | 389114... -
Page 8: Ambient Conditions And Operating Conditions
Basic safety notes 2.5 Ambient conditions and operating conditions Required ambient conditions and operating conditions Incorrect ambient and operating conditions can make the product unsafe, leading to the risk of serious injuries, considerable material damage and/or a significant reduction to the product's life span. •... -
Page 9: Personal Protective Equipment
Basic safety notes 2.7 Personal protective equipment Use of personal protective equipment Personal protective equipment serves to protect staff against danger which may interfere with their health or safety at work. • When working on and with the product, observe the occupa- tional health and safety regulations and wear the required per- sonal protective equipment. -
Page 10: Malfunctions
Basic safety notes 2.10 Malfunctions Behavior in case of malfunctions • Immediately remove the product from operation and report the malfunction to the responsible departments/persons. • Order appropriately trained personnel to rectify the malfunction. • Do not recommission the product until the malfunction has been rectified. -
Page 11: Protection During Commissioning And Operation
Basic safety notes Incorrect lifting of loads Falling loads may cause serious injuries and even death. • Stand clear of suspended loads and do not step into their swiv- eling range. • Never move loads without supervision. • Do not leave suspended loads unattended. 2.12.2 Protection during commissioning and operation Falling or violently ejected components Falling and violently ejected components can cause serious injuries... -
Page 12: Technical Data
Technical data 3 Technical data Connection data Designation GSW-M Weight [kg] Holding force [N] Ejector stroke [mm] Max. rotation speed [min-1] Recommended workpiece weight [kg] Pressure medium Compressed air, compressed air quality according to ISO 8573-1:7 4 4 machine coolant, filtered, max. particle size of 30 μm Nominal working pressure [bar] (compressed air) -
Page 13: Assembly
Assembly 4 Assembly 4.1 Mechanical connection at the toolholder WARNING Risk of injury when machine/system moves unexpectedly! Switch off power supply before assembly and installation. • Make sure that no residual energy remains in the system. • NOTICE Severe damage at the shank of the GSW-M if it is used together with a shrink holder. - Page 14 Assembly SCHUNK TENDO toolholder Sectional view of the GSW-M clamped in the SCHUNK TENDO The TENDO toolholder uses distributed clamping on the GSW-M shank (clamping principle: hydraulic expansion toolholder). Toolholder with WELDON mount GSW-M sectional view of GSW-M clamped in WELDON mount The shank of the GSW-M is clamped in the clamping face (1) using the set screw (2) of the toolholder with WELDON mount.
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Page 15: Energy Supply
Assembly 4.2 Energy supply WARNING Risk of injury when machine/system moves unexpectedly! Switch off power supply before assembly and installation. • Make sure that no residual energy remains in the system. • NOTICE Observe the requirements for the pressure supply, Technical data 12]. -
Page 16: Operation
Operation 5 Operation NOTE Using the fitting bores and threads (6), auxiliary means (e.g. for positioning of the workpiece) can be fastened. Place the GSW-M with the rubber friction ring (1) on the workpiece. Hold workpiece Ø Lower the GSW-M further in direction of the workpiece (20 Ø... -
Page 17: Troubleshooting
Troubleshooting 6 Troubleshooting 6.1 Workpiece not put down Possible cause Corrective action Bore hole of the set-screw is clogged or Check and, if need be, clean the bore hole. dirty. Maintenance 18] 6.2 Loss of workpiece Possible cause Corrective action Max. -
Page 18: Maintenance
Maintenance 7 Maintenance 7.1 Notes Original spare parts Use only original spare parts of SCHUNK when replacing spare and wear parts. 7.2 Maintenance intervals NOTICE Material damage due to hardening lubricants! Lubricants harden more quickly at temperatures above 60°C, leading to possible product damage. -
Page 19: Disassembly And Assembly
Maintenance 7.4 Disassembly and assembly 7.4.1 Disassembly of the product Position of the item numbers Assembly drawing 20] CAUTION The housing is under spring tension! Unscrew the Ø screws (16) carefully. The spring force separates the housing (1) and the cover (2). Pull the mount (6) off the cover (2). -
Page 20: Assembly Drawing
Maintenance 7.5 Assembly drawing Exploded view GSW-M * Wearing part, replace during maintenance. Included in the seal kit. Seal kit can only be ordered completely. 02.00 | GSW-M | Assembly and Operating Manual | en | 389114... -
Page 21: Translation Of Original Declaration Of Incorporation
8 Translation of original declaration of incorporation in terms of the Directive 2006/42/EG, Annex II, Part 1.B of the European Parliament and of the Council on machinery. Manufacturer/ SCHUNK GmbH & Co. KG Spann- und Greiftechnik Distributor Bahnhofstr. 106 – 134 D-74348 Lauffen/Neckar... -
Page 22: Annex To Declaration Of Incorporation
Translation of original declaration of incorporation 8.1 Annex to Declaration of Incorporation according 2006/42/EG, Annex II, No. 1 B 1.Description of the essential health and safety requirements pursuant to 2006/42/EC, An- nex I that are applicable and that have been fulfilled with: Product designation Magnetic gripper with shank interface Type designation GSW-M... - Page 23 Translation of original declaration of incorporation Protection against mechanical hazards 1.3.6 Risks related to variations in operating conditions 1.3.7 Risks related to moving parts 1.3.8 Choice of protection against risks arising from moving parts 1.3.8.1 Moving transmission parts 1.3.8.2 Moving parts involved in the process 1.3.9 Risks of uncontrolled movements Required characteristics of guards and protective devices...
- Page 24 Translation of original declaration of incorporation Information 1.7.1 Information and warnings on the machinery 1.7.1.1 Information and information devices 1.7.1.2 Warning devices 1.7.2 Warning of residual risks 1.7.3 Marking of machinery 1.7.4 Instructions 1.7.4.1 General principles for the drafting of instructions 1.7.4.2 Contents of the instructions 1.7.4.3...
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