SCHUNK GSW-V Series Assembly And Operating Manual

Vacuum grippers

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Translation of the original manual
Assembly and Operating Manual
GSW-V
Vacuum grippers

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Summary of Contents for SCHUNK GSW-V Series

  • Page 1 Translation of the original manual Assembly and Operating Manual GSW-V Vacuum grippers...
  • Page 2 Imprint Copyright: This manual is protected by copyright. The author is SCHUNK GmbH & Co. KG. All rights reserved. Any reproduction, processing, distribution (making available to third parties), translation or other usage - even excerpts - of the manual is especially prohibited and requires our written approval.
  • Page 3: Table Of Contents

    Table of contents Table of contents General........................ 5 About this manual .................... 5 1.1.1 Presentation of Warning Labels ............... 5 1.1.2 Applicable documents ................ 6 1.1.3 Sizes ...................... 6 1.1.4 Variants..................... 6 Warranty ...................... 6 Scope of delivery .................... 6 Accessories ...................... 6 Basic safety notes .................... 7 Intended use......................
  • Page 4 Table of contents Spare and wearing parts .................. 23 GSW-V 20...................... 23 GSW-V 25...................... 23 GSW-V 32...................... 24 02.00 | GSW-V | Assembly and Operating Manual | en | 389116...
  • Page 5: General

    General 1 General 1.1 About this manual This manual contains important information for a safe and appropriate use of the product. This manual is an integral part of the product and must be kept accessible for the personnel at all times. Before starting work, the personnel must have read and understood this operating manual.
  • Page 6: Applicable Documents

    • General terms of business* • Catalog data sheet of the purchased product * The documents marked with an asterisk (*) can be downloaded on our homepage schunk.com 1.1.3 Sizes This operating manual applies to the following sizes: • GSW-V 20 •...
  • Page 7: Basic Safety Notes

    Use of unauthorized spare parts Using unauthorized spare parts can endanger personnel and damage the product or cause it to malfunction. • Use only original spare parts or spares authorized by SCHUNK. 02.00 | GSW-V | Assembly and Operating Manual | en | 389116...
  • Page 8: Ambient Conditions And Operating Conditions

    Basic safety notes 2.5 Ambient conditions and operating conditions Required ambient conditions and operating conditions Incorrect ambient and operating conditions can make the product unsafe, leading to the risk of serious injuries, considerable material damage and/or a significant reduction to the product's life span. •...
  • Page 9: Personal Protective Equipment

    Basic safety notes 2.7 Personal protective equipment Use of personal protective equipment Personal protective equipment serves to protect staff against danger which may interfere with their health or safety at work. • When working on and with the product, observe the occupational health and safety regulations and wear the required personal protective equipment.
  • Page 10: Transport

    Basic safety notes 2.9 Transport Handling during transport Incorrect handling during transport may impair the product's safety and cause serious injuries and considerable material damage. • When handling heavy weights, use lifting equipment to lift the product and transport it by appropriate means. •...
  • Page 11: Disposal

    Basic safety notes 2.11 Disposal Handling of disposal The incorrect handling of disposal may impair the product's safety and cause serious injuries as well as considerable material and environmental harm. • Follow local regulations on dispatching product components for recycling or proper disposal. 2.12 Fundamental dangers General •...
  • Page 12: Notes On Particular Risks

    Basic safety notes 2.13 Notes on particular risks  DANGER Risk of fatal injury from suspended loads! Falling loads can cause serious injuries and even death. Stand clear of suspended loads and do not step within their • swiveling range. Never move loads without supervision. •...
  • Page 13 Secure the end positions of the product with SCHUNK SDV-P • pressure maintenance valves. 02.00 | GSW-V | Assembly and Operating Manual | en | 389116...
  • Page 14: Technical Data

    Technical data 3 Technical data Size Mechanical operating data Weight [kg] 0.12 0.15 0.23 IP rating Ambient temperature [°C] Min. Max. Max. vacuum [bar] -0.8 -0.8 -0.8 Operating data for media connection Pressure medium Cooling lubricant (filtered, max. particle size 30 μm) Min.
  • Page 15: Assembly

    Assembly 4 Assembly 4.1 Mechanical connection  WARNING Risk of injury when machine/system moves unexpectedly! Switch off power supply before assembly and installation. • Make sure that no residual energy remains in the system. • The values apply to the whole mounting surface to which the Evenness of the product is mounted.
  • Page 16: Assembly Example

    Assembly 4.2 Assembly example 4.2.1 TENDO reducer Sectional view of the GSW-V clamped in the TENDO The TENDO toolholder clamps the shank of the GSW-V using distributed clamping. 02.00 | GSW-V | Assembly and Operating Manual | en | 389116...
  • Page 17: Weldon Toolholder

    Assembly 4.2.2 WELDON toolholder Sectional view of the GSW-V clamped in the WELDON The shank of the GSW-V is clamped in the clamping face (1) using the set screw (2) of the WELDON toolholder. 02.00 | GSW-V | Assembly and Operating Manual | en | 389116...
  • Page 18: Operation

    Operation 5 Operation Sectional view of GSW-V Holding the workpiece  CAUTION Risk of injury due to the workpiece falling If the workpiece is very dirty or uneven, it may fall down. Only grip workpieces with surfaces that are as clean and even •...
  • Page 19 Operation Set down the workpiece at its destination position using the Detaching the Ø GSW-V. workpiece Use the slight flexibility of the vacuum suction unit (4) for Z- ✓ compensation again if required. Switch off the compressed air or cooling lubricant supply. Ø...
  • Page 20: Troubleshooting

    Troubleshooting 6 Troubleshooting 6.1 No air/cooling water is coming out of the product Possible cause Corrective action Nozzle clogged/dirty Inspect the nozzle and clean it if necessary Cleaning the nozzle  21] 6.2 Loss of workpiece Possible cause Corrective action Nozzle clogged/dirty Check and, if need be, clean the nozzle Cleaning the nozzle  21]...
  • Page 21: Maintenance

    • Wearing parts can be reordered and replaced Assembly drawing  22] if needed. Original spare parts Use only original spare parts of SCHUNK when replacing spare and wear parts. 7.2 Cleaning the nozzle Position of the item numbers Assembly drawing  22]...
  • Page 22: Assembly Drawing

    Maintenance 7.3 Assembly drawing The following figure is an example image. It serves for illustration and assignment of the spare parts. Variations are possible depending on size and variant. * starting from Size GSW-V 32 02.00 | GSW-V | Assembly and Operating Manual | en | 389116...
  • Page 23: Gsw-V | Assembly And Operating Manual | En

    Spare and wearing parts 8 Spare and wearing parts Position of the item numbers Assembly drawing  22] 8.1 GSW-V 20 Base body (ID no. 0309120) Item ID number Quantity Designation 5518730 1 GSW-V housing 9952178 1 Vacuum insert 9939202 1 Safety ring DIN 472, 13 x 1.00 9942019 3 Set-screw ISO 4026/45H, M4 x 4...
  • Page 24: Gsw-V 32

    Spare and wearing parts Suction unit (wearing part: check for defects during maintenance and replace if need be) Suction unit with GSW-V20 Individual Designation suction ID number ID number 0309126 0309135 Suction unit type 30 G1/4 0309127 0309136 Suction unit type 80 G1/4 0309128 0309137...

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