Related Manuals for SCHUNK GWK Series
Summary of Contents for SCHUNK GWK Series
- Page 1 Translation of Original Operating Manual Assembly and Operating Manual Gripper Changing Head...
- Page 2 Imprint Copyright: This manual is protected by copyright. The author is SCHUNK GmbH & Co. KG. All rights reserved. Any reproduction, processing, distribution (making available to third parties), translation or other usage - even excerpts - of the manual is especially prohibited and requires our written approval.
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Page 3: Table Of Contents
Table of Contents Table of Contents General........................ 5 About this manual .................... 5 1.1.1 Presentation of Warning Labels ............... 5 1.1.2 Applicable documents ................ 6 Warranty ...................... 6 Scope of delivery .................... 6 1.3.1 Accessories kit .................. 6 Accessories ...................... 7 1.4.1 Seal kit ...................... 7 1.4.2 Sensors ..................... 7 1.4.3 Customizable plug connector –... - Page 4 Table of Contents Maintenance ...................... 27 Notes ........................ 27 Maintenance intervals.................. 27 Lubricants/Lubrication points (basic lubrication) .......... 27 Disassembly of the module ................ 28 Servicing and assembling the module .............. 29 6.5.1 Changing the socket part (20) .............. 29 Assembly drawing.................... 30 Translation of original declaration of incorporation .......... 33 Annex to Declaration of Incorporation .............. 34 04.00 | GWK | Assembly and Operating Manual | en | 389127...
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Page 5: General
General 1 General 1.1 About this manual This manual contains important information for a safe and appropriate use of the product. This manual is an integral part of the product and must be kept accessible for the personnel at all times. Before starting work, the personnel must have read and understood this operating manual. -
Page 6: Applicable Documents
• Catalog data sheet of the purchased product * • Assembly and operating manuals of the accessories * The documents marked with an asterisk (*) can be downloaded on our homepage schunk.com 1.2 Warranty If the product is used as intended, the warranty is valid for 24... -
Page 7: Accessories
Type Inductive proximity switches • Exact type designation of the compatible sensors see catalog. • Information on handling sensors is available at schunk.com or from SCHUNK contact persons. 04.00 | GWK | Assembly and Operating Manual | en | 389127... -
Page 8: Customizable Plug Connector - 12-Pin
General 1.4.3 Customizable plug connector – 12-pin Additional attachment on request for gripper change systems GWS 64, 80 and 125. Connector part – 12-pin 5510905 Socket part – 12-pin 5510904 04.00 | GWK | Assembly and Operating Manual | en | 389127... -
Page 9: Basic Safety Notes
Use of unauthorized spare parts Using unauthorized spare parts can endanger personnel and damage the product or cause it to malfunction. • Use only original spare parts or spares authorized by SCHUNK. 04.00 | GWK | Assembly and Operating Manual | en | 389127... -
Page 10: Ambient Conditions And Operating Conditions
Basic safety notes 2.5 Ambient conditions and operating conditions Required ambient conditions and operating conditions Incorrect ambient and operating conditions can make the product unsafe, leading to the risk of serious injuries, considerable material damage and/or a significant reduction to the product's life span. •... -
Page 11: Personal Protective Equipment
Basic safety notes 2.7 Personal protective equipment Use of personal protective equipment Personal protective equipment serves to protect staff against danger which may interfere with their health or safety at work. • When working on and with the product, observe the occupational health and safety regulations and wear the required personal protective equipment. -
Page 12: Malfunctions
Basic safety notes 2.10 Malfunctions Behavior in case of malfunctions • Immediately remove the product from operation and report the malfunction to the responsible departments/persons. • Order appropriately trained personnel to rectify the malfunction. • Do not recommission the product until the malfunction has been rectified. -
Page 13: Protection During Handling And Assembly
Basic safety notes 2.12.1 Protection during handling and assembly Incorrect handling and assembly Incorrect handling and assembly may impair the product's safety and cause serious injuries and considerable material damage. • Have all work carried out by appropriately qualified personnel. •... -
Page 14: Protection Against Dangerous Movements
Basic safety notes 2.12.3 Protection against dangerous movements Unexpected movements Residual energy in the system may cause serious injuries while working with the product. • Switch off the energy supply, ensure that no residual energy remains and secure against inadvertent reactivation. •... -
Page 15: Notes On Particular Risks
Basic safety notes 2.13 Notes on particular risks DANGER Risk of fatal injury from suspended loads! Falling loads can cause serious injuries and even death. Stand clear of suspended loads and do not step within their • swiveling range. Never move loads without supervision. •... -
Page 16: Technical Data
Technical data 3 Technical data GWK 64 GWK 80 GWK 125 Weight [kg] 0.65 Max. payload [kg] Pneumatic energy transmission 4x M5 and 6x M5 and 8x G1/8" and 2x G1/8" 2x G1/8" 2x G1/4" Electrical energy transmission 2 x 18 pins 60V/1A Min./max. -
Page 17: Assembly
Assembly 4 Assembly 4.1 Mechanical connection The values relate to the entire bolting surface. Check the evenness of the bolting surface Requirements for levelness of the bolting surface (Dimensions in mm) Diameter Permissible unevenness < 100 < 0.02 > 100 <... - Page 18 Assembly GWK 64 Robot side GWA side Connections 2 x R1/8" Bore holes for cylindrical pins 2 x Ø6H7 Centering shoulder Ø31.5f7 Energy feed-throughs 2 x LW Ø5 Fastening screws 4 x M6 DIN 7984 Connections 4 x M5 View of GWA side Fastening screws 4 x M6 DIN 7984 Air feed-throughs 4 x LW Ø3 Electrical plug connector...
- Page 19 Assembly GWK 80 Robot side GWA side Bore holes for cylindrical pins 2 x Ø6H7 Connections 2 x R1/8" Centering shoulder Ø40f7 Energy feed-throughs 2 x LW Ø6 Fastening screws 4 x M6 DIN EN ISO 4762 Connections 4 x M5 View of GWA side Fastening screws 4 x M6 DIN EN ISO 4762 Air feed-throughs 6 x LW Ø3...
- Page 20 Assembly GWK 125 GWA side Robot side Bore holes for cylindrical pins 2 x Ø8H7 / 10 deep Connections 2 x R1/4" Centering shoulder Ø63f7 Fastening screws 6 x M8 DIN EN ISO 4762 Energy feed-throughs 2 x LW Ø7 Connections 8 x R1/8"...
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Page 21: Electrical Plug Connector
Assembly 4.2 Electrical plug connector NOTE The cables must not be constantly moved up to the cable exit (risk of fracture). The last cable clip is to be placed 100 – 300mm before the cable exit. The minimum bending radius of the cable is 15 x cable Ø. The bending radius can be less than the minimum where the cable is laid in such a way that it is rigid. - Page 22 Assembly Connector assignment – 18-pin not assigned blue white-yellow yellow-brown black white-gray purple gray-brown gray-red white-green red-blue brown-green white yellow brown gray green pink Cable types 18-pin Lapp unitronic FD-D 18x0.14mm² 3-pin Lapp Ölflex 500 P 3x1.5mm² 4-pin Lapp Ölflex 500 P 4x2.5mm² 04.00 | GWK | Assembly and Operating Manual | en | 389127...
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Page 23: Mounting The Sensor
• Information on handling sensors is available at schunk.com or from SCHUNK contact persons. 04.00 | GWK | Assembly and Operating Manual | en | 389127... -
Page 24: Inductive Proximity Switch In 80
Assembly 4.3.1 Inductive proximity switch IN 80 Connection example for IN 80 brown black blue The inductive proximity switches used are equipped with reverse polarity protection and are short-circuit-proof. Make sure that you handle the proximity switches properly: • Do not pull on the cable. •... - Page 25 Assembly Installing the proximity switches for coding 4 proximity switches for coding Threaded ring (7) O-rings 3x (38) Proximity switch Cable duct for proximity switch Loosen the threaded ring with the key. Ø Slide proximity switch into the opening for the proximity switch Ø...
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Page 26: Troubleshooting
Troubleshooting 5 Troubleshooting Errors Possible cause / Corrective action GWK does not lock • Check air supply. • Air or control line swapped GWK does not lock properly • Contact surface between GWK and GWA is dirty • Joint tolerances exceeded •... -
Page 27: Maintenance
6.1 Notes The piston, clamping pins and taper are calibrated to each other in the housing. To replace these parts, send the entire GWK to SCHUNK with a repair order. It is useful to have SCHUNK perform maintenance and replace seals because the piston and clamping pins have to be aligned when assembled. -
Page 28: Disassembly Of The Module
Maintenance 6.4 Disassembly of the module Position of the position numbers Assembly drawing 30] WARNING Risk of injury when the machine/system moves unexpectedly! Remove the energy supplies. Make sure that no residual energy remains in the system. Remove the pressure lines and socket parts (20). Disconnect the Ø... -
Page 29: Servicing And Assembling The Module
Maintenance 6.5 Servicing and assembling the module • Clean all parts thoroughly and check for damage and wear. Maintenance • Treat all greased areas with lubricant. Lubricants/Lubrication points (basic lubrication) 27] • Oil or grease bare external steel parts. • Replace all wear parts / seals. –... -
Page 30: Assembly Drawing
Maintenance 6.6 Assembly drawing Proximity switch INW 60/S-M12 GWK 64 assembly 04.00 | GWK | Assembly and Operating Manual | en | 389127... - Page 31 Maintenance Proximity switch INW 60/S-M12 GWK 80 assembly 04.00 | GWK | Assembly and Operating Manual | en | 389127...
- Page 32 Maintenance Proximity switch INW 60/S-M12 GWK 125 assembly 04.00 | GWK | Assembly and Operating Manual | en | 389127...
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Page 33: Translation Of Original Declaration Of Incorporation
7 Translation of original declaration of incorporation in terms of the Directive 2006/42/EG, Annex II, Part 1.B of the European Parliament and of the Council on machinery. Manufacturer/ SCHUNK GmbH & Co. KG Clamping and gripping technology Distributor Bahnhofstr. 106 - 134 D-74348 Lauffen/Neckar... -
Page 34: Annex To Declaration Of Incorporation
Annex to Declaration of Incorporation 8 Annex to Declaration of Incorporation according 2006/42/EG, Annex II, No. 1 B 1.Description of the essential health and safety requirements pursuant to 2006/42/EC, Annex I that are applicable and that have been fulfilled with: Product designation Gripper Changing Head Type designation ID number... - Page 35 Annex to Declaration of Incorporation Protection against mechanical hazards 1.3.5 Risks related to combined machinery 1.3.6 Risks related to variations in operating conditions 1.3.7 Risks related to moving parts 1.3.8 Choice of protection against risks arising from moving parts 1.3.8.1 Moving transmission parts 1.3.8.2 Moving parts involved in the process...
- Page 36 Annex to Declaration of Incorporation Information 1.7.1 Information and warnings on the machinery 1.7.1.1 Information and information devices 1.7.1.2 Warning devices 1.7.2 Warning of residual risks 1.7.3 Marking of machinery 1.7.4 Instructions 1.7.4.1 General principles for the drafting of instructions 1.7.4.2 Contents of the instructions 1.7.4.3...
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