BJM Pumps R Series Installation, Operation & Maintenance Manual
Top discharge, electric submersible pumps
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INSTALLATION, OPERATION & MAINTENANCE MANUAL
SINGLE PHASE
R100
R250
R400
R400D
R400P
R750
R1500
R1520
R1530
SINGLE PHASE
RX750SS
RX1500SS
Read this manual carefully before installing, operating or servicing these pump models.
Observe all safety information. Failure to comply with instructions may result in personal
injury and/or property damage. Please retain these instructions.
R & RX SERIES
TOP DISCHARGE
Electric Submersible Pumps
Single Phase
115V & 230V
Three Phase
230V & 460V
CAST IRON
316 STAINLESS STEEL
THREE PHASE
R08
R15
THREE PHASE
RX08SS
RX15SS
Version 12/16/2014
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Table of Contents
Related Manuals for BJM Pumps R Series
Summary of Contents for BJM Pumps R Series
- Page 1 INSTALLATION, OPERATION & MAINTENANCE MANUAL R & RX SERIES TOP DISCHARGE Electric Submersible Pumps Single Phase 115V & 230V Three Phase 230V & 460V CAST IRON SINGLE PHASE THREE PHASE R100 R250 R400 R400D R400P R750 R1500 R1520 R1530 316 STAINLESS STEEL SINGLE PHASE THREE PHASE RX750SS...
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Page 2: Table Of Contents
EXPLODED VIEW OF R750, RX750SS, R1500, RX1500SS, R1520 & R1530 ............18 EXPLODED VIEW OF R08, RX08SS, R15, RX15SS ....................19 R SERIES PARTS LIST ............................... 20 RX SERIES PARTS LIST ............................22 SINGLE PHASE WIRING DIAGRAM 115V & 230V W/O GOVERNOR SWITCH ............24 MODELS R100, R250, R400 R400D, R400P ..................... -
Page 3: Introduction
Pumps® R & RX Series submersible pump. This manual also contains information to optimize performance and longevity of your BJM Pumps submersible pump. The submersible R Series pumps are designed to pump water. The RX Series pumps are designed to pump corrosive liquids in concentrations chemically compatible with 316SS and FKM. -
Page 4: Safety
SAFETY Pump installations are seldom identical. Each installation and application can vary due to many different factors. It is the owner/service mechanics responsibility to repair, service, and test to ensure that the pump integrity is not compromised according to this manual. -
Page 5: Inspection
INSPECTION Review all safety information before servicing pump. The following are recommended installation practices/procedures for the pump. If there are questions in regards to your specific application, contact your local BJM Pumps distributor or BJM Pumps, LLC. PRE-INSTALLATION INSPECTION 1) Check the pump for damage that may have occurred during shipment. -
Page 6: Pump Installation
Proper lifting equipment (rope/chain) must be used. POSITIONING THE PUMP BJM Pumps, R & RX Series pumps are designed to operate fully or partially submerged. Avoid running the pump dry for extended periods of time. Refer to data sheet for minimum submersion depth for your particular model. Data sheets can be obtained by calling BJM Pumps, LLC at 860-399-5937. -
Page 7: Pump Rotation
PUMP ROTATION Two ways to check the correct pump rotation: 1. By looking at the impeller; the rotation of the impeller should be counter clockwise as shown in the picture below. 2. By looking from the top of the pump. Since the impeller cannot be seen, the best way to check the rotation is to check the kick back motion of the pump when the pump just starts. -
Page 8: Pump Operation
PUMP OPERATION This pump is designed to handle dirty water that contains some solids. It is not designed to pump volatile or flammable liquids. Do not attempt to pump any liquids which may damage the pump or endanger personnel as a result of pump failure. -
Page 9: Stopping
STOPPING To stop the pump (manual and automatic mode), unplug it from the power source, turn off the breaker, or turn the power source off (generator). Typical 3 phase manual control 1 TYPICAL AUTOMATIC DEWATERING INSTALLATION NOTE: Maximum recommended starts should not exceed 10 times per hour. AUTOMATIC OPERATION Float switches (wired into the pump motor or piggy-back style) are available from the factory as an option. -
Page 10: Stopping
Use with approved motor control that matches motor input in full load amperes. “UTILLISER UN DÉMARREAR APPROUVÉ CONVENANT AU COURANT Á PLEINE CHARGE DU MOTEUR.” BJM Pumps has been evaluated for use with water or water based solutions. Please contact the manufacturer for additional information. SINGLE PHASE WIRING INSTRUCTIONS... -
Page 11: Three Phase Wiring Instructions
FOR YOUR PROTECTION, ALWAYS DISCONNECT PUMP FROM ITS POWER SOURCE BEFORE HANDLING. Single phase pumps are supplied with a three prong grounded plug to help protect you against the possibility of electrical shock. DO NOT UNDER ANY CIRCUMSTANCES REMOVE THE GROUND PIN. The three prong plug must be inserted into a mating three prong grounded receptacle. -
Page 12: Trouble Shooting
Typical 3 phase Auto Control 1 Before installing a pump, check the pump rotation to insure that wiring has been connected properly to power source, and that the green lead of power cord (See wiring diagram), is connected to a valid ground, momentarily energize the pump, observing the directions of kick back due to starting torque. -
Page 13: Pump Will Not Run
Pump should be disconnected from the electric power supply before proceeding to do any service or maintenance. To service or repair your pump, please contact your local BJM Pumps distributor. Service should only be performed by a qualified electrician. MAINTAINING YOUR PUMP ... -
Page 14: Changing Seal Oil
4) Inspect power cable. Make sure that it is free of nicks or cuts. CHANGING SEAL OIL Changing the seal oil in the R series pumps is very easy. 1) Make sure that the pump cable is disconnected from the power source. -
Page 15: Exploded View Of R100
EXPLODED VIEW OF R100... -
Page 16: Exploded View Of R250, R400 & R400D, R400P
EXPLODED VIEW OF R250, R400 & R400D, R400P... -
Page 17: Exploded View Of R750, Rx750Ss, R1500, Rx1500Ss, R1520 & R1530
EXPLODED VIEW OF R750, RX750SS, R1500, RX1500SS, R1520 & R1530... -
Page 18: Exploded View Of R08, Rx08Ss, R15, Rx15Ss
EXPLODED VIEW OF R08, RX08SS, R15, RX15SS... -
Page 19: R Series Parts List
R SERIES PARTS LIST Pump Model R100 R250 R400 R400D R400P R750 R1500 R1520 R1530 Pos. No. Part Description Item # Item # Item # Item # Item # Item # Item # Item # Item # Item # Item #... - Page 20 Overload 230V, 3PH 202385 202388 Overload 460V, 3PH 202387 202386 Overload 575V, 3PH 202399 202387 Capacitor 115 202411 202412 202422 202422 202818 202417 Capacitor 230 202423 202423 202423 202418 202420 202420 202420 Pump Top Cover 202432 202425 202425 202425 202425 202429 202429 202429 202429 202429 202429 26-1 O-Ring (Kit Only) Power Cable w/ Gland - 115V, 1 PH...
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Page 21: Rx Series Parts List
RX SERIES PARTS LIST Pump Model RX750SS RX1500SS RX08SS RX15SS Pos. No. Part Description Item # Item # Item # Item # 01-2 Bottom Plate 202006 202006 202006 202006 Impeller Nut 202894 202894 Lock Washer 202907 202907 Impeller 202061 202087 202090 202092 Impeller Key... - Page 22 Overload 460V, 3PH 202387 202386 Overload 575V, 3PH 202399 202387 Capacitor 115 202417 Capacitor 230 202418 202420 Pump Top Cover 202430 202430 202430 202430 26-1 O-Ring (Kit Only) Power Cable w/ Gland-115V, 1PH 201692 Power Cable w/ Gland- 230V, 1PH, No Plug 201691 201691 Power Cable w/ Gland- 3PH...
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Page 23: Single Phase Wiring Diagram 115V & 230V W/O Governor Switch
SINGLE PHASE WIRING DIAGRAM 115V & 230V W/O GOVERNOR SWITCH MODELS R100, R250, R400 R400D, R400P... -
Page 24: Single Phase Wiring Diagram 115V & 230V W/Governor Switch
SINGLE PHASE WIRING DIAGRAM 115V & 230V W/GOVERNOR SWITCH MODELS R750, RX750SS, R1500, RX1500SS, R1520 & R1530... -
Page 25: Three Phase Wiring Diagram
THREE PHASE WIRING DIAGRAM MODELS R08, RX08SS, R15, RX15SS (230V) -
Page 26: Three Phase Wiring Diagram
THREE PHASE WIRING DIAGRAM MODELS R08, RX08SS, R15, RX15SS(460V) -
Page 27: Warranty And Limitation Of Liability
BJM Pumps, LLC’s liability for any breach of this warranty shall be limited solely to replacement or repair, at the sole option of BJM Pumps, LLC, of any part or parts of the Product found to be defective during the warranty period, provided the Product is properly installed and is being used as originally intended. -
Page 28: Start-Up Report Form
START-UP REPORT FORM This form is designed to record the initial installation, and to serve as a guide for troubleshooting at a later date (if needed). BJM Pumps, LLC 123 Spencer Plain Road Old Saybrook, CT. 06475 Pump Owner’s Name... -
Page 29: Three Phase
START-UP REPORT FORM presence? Are guide rails exactly vertical? Is base elbow installed level? Liquid level controls: Model control installed away from turbulence? Operation Check Tip lowest float (stop float), all pumps should remain off. Tip second float (and stop float), one pump comes on. Tip third float (and stop float), both pumps on (alarm on simplex). -
Page 30: Final Check
START-UP REPORT FORM Voltage supply at panel line connection, pump on L1-L2 L2-L3 L3-L1 Amperage load connection, pump on FINAL CHECK Is pump secured properly? Was pump checked for leaks? Do check valves operate properly? Flow: Does station appear to operate at proper rate? Noise level: Acceptable... -
Page 31: Notes
NOTES:... - Page 32 A.W.G. 14/3; 50’ (15.2 m), STOW MAXIMUM LIQUID TEMPERATURE 104°F (40°C) 1- Available in other voltages (and in 50 Hz). ©2004 - 2010 BJM Pumps, LLC. All rights reserved. 123 Spencer Plain Road Old Saybrook, CT. 06475, USA (860)399-5937 - (877) BJM-PUMP - Fax: (860)399-7784...
- Page 33 VOLTAGE: 115/230 VOLT, 60 Hz, 1 PH IMPELLER: 4.33" DIA. HEAD DISCHARGE SIZE: 2" NPT MALE PUMP EFF. B.H.P. U.S. GALLONS LITERS 2/17/2006 supersedes priors FLOW RATE PER MINUTE SPECIFICATIONS SUBJECT TO CHANGE WITHOUT NOTICE © 2004 - 2006 BJM Pumps, LLC. All rights reserved.
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