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ESAB CUTMASTER 100
5T.02 Inspection and Replacement
of Consumable Torch Parts
WARNING
Disconnect primary power to the
system before disassembling the
torch or torch leads.
DO NOT touch any internal torch
parts while the AC indicator light of
the Power Supply is ON.
Remove the consumable torch parts as follows:
NOTE!
The shield cup holds the tip and
starter cartridge in place. Position
the torch with the shield cup facing
upward to prevent these parts from
falling out when the cup is removed.
1. Unscrew and remove the shield cup from the
torch.
NOTE!
Slag built up on the shield cup that
cannot be removed may effect the
performance of the system.
2. Inspect the cup for damage. Wipe it clean or
replace if damaged.
Art # A-08067
Shield Cups
3. On torches with a shield cup body and a shield
cap or deflector, ensure that the cap or deflector
is threaded snugly against the shield cup body.
In shielded drag cutting operations (only), there
may be an O-ring between the shield cup body
and drag shield cap. Do not lubricate the O-ring.
Shield
Cup Body
O-Ring No. 8-3488
Art # A-03878
5T-10
Drag Shield Cap
SERVICE
4. Remove the tip. Check for excessive wear
(indicated by an elongated or oversized orifice).
Clean or replace the tip if necessary.
Good Tip
Example of Tip Wear
5. Remove the starter cartridge. Check for exces-
sive wear, plugged gas holes, or discoloration.
Check the lower end fitting for free motion. Re-
place if necessary.
Spring-Loaded
Lower End Fitting
Full Compression
6. Pull the Electrode straight out of the Torch Head.
Check the face of the electrode for excessive
wear. Refer to the following figure.
New Electrode
Worn Electrode
Art # A-03284
Electrode Wear
7 . Reinstall the Electrode by pushing it straight into
the torch head until it clicks.
8 . Reinstall the desired starter cartridge and tip into
the torch head.
9. Hand tighten the shield cup until it is seated on
the torch head. If resistance is felt when installing
the cup, check the threads before proceeding.
This completes the parts replacement procedures.
Worn Tip
A-03406
Spring-Loaded
Lower End Fitting at Reset /
Full Extension
Art # A-08064_AC
300X5397
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