Subscribe to Our Youtube Channel
Related Manuals for Alliance Laundry Systems KE Series
Summary of Contents for Alliance Laundry Systems KE Series
- Page 1 Home Laundry Dryers KE and KG Models Refer to Page 6 for Model Numbers Part No. 53294R1 www.comlaundry.com June 2002...
-
Page 2: Table Of Contents
All rights reserved. No part of the contents of this book may be reproduced or transmitted in any form or by any means without the expressed written consent of the publisher. 53294 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT... - Page 3 Ignition System ..........43 61. Orifice Information ........43 62. Installation Instructions for 56412 and 56413 Gas Kits ..........43 Section 7 – Internal Wiring of Dryer Motor Switch ..............45 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT 53294...
-
Page 4: Section 1 - Safety Information
• Whenever ground wires are removed during servicing, these ground wires must be reconnected to ensure that the product is properly grounded and to reduce the risk of fire, electric shock, serious injury or death. W006R1 53294 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT... -
Page 5: Locating An Authorized Servicer
Locating an Authorized Servicer Alliance Laundry Systems is not responsible for personal injury or property damage resulting from improper service. Review all service information before beginning repairs. Warranty service must be performed by an authorized technician, using authorized factory parts. If service is required after the warranty expires, Alliance Laundry Systems also recommends contacting an authorized technician and using authorized factory parts. -
Page 6: Section 2 - Introduction
When calling or writing about your product, be sure to mention model and serial numbers. Model and serial numbers are located on nameplate(s) as shown. DRY912P Nameplate 53294 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT... -
Page 7: Model Identification
Section 2 Introduction Model Identification Information in this manual is applicable to these dryer. KE5003-1102 KE5003-4562 KG5009-1102 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT 53294... -
Page 8: How Your Dryer Works
The heated air moves through the heater duct and into the cylinder, where it circulates through the wet load. The air then passes through the lint filter, air duct, and exhaust fan, where it is vented to the outdoors. 53294 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT... -
Page 9: Section 3 - Troubleshooting
• Check front and rear bulkheads for warping. • Check support rollers for binding. • Check cylinder seals and glides for wear or damage. Inoperative motor overload protector. • Replace drive motor. 53294 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT... -
Page 10: Motor Runs But Cylinder Does Not Turn
• Remove dust or lint and spray with “SLYDE,” Part No. lint. 131P4, to clean and lubricate. Inoperative door switch. • Test switch and replace if inoperative. Inoperative timer. • Test timer and replace if inoperative. © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT 53294... -
Page 11: Heating Element Does Not Heat Or Burner Does Not Ignite
7. BURNER IGNITES AND GOES OUT REPEATEDLY - GAS MODELS POSSIBLE CAUSE TO CORRECT Burner heat not holding flame sensor contacts open. • Replace flame sensor. Insufficient gas supply. • Check gas supply and pressure. 53294 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT... -
Page 12: Igniter Glows But Burner Does Not Ignite - Gas Models
• Test thermostat and replace if inoperative. Inoperative timer. • Test timer and replace if inoperative. Broken, loose or incorrect wiring. • Refer to appropriate wiring diagram. © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT 53294... -
Page 13: Heating Element Or Burner Repeatedly Cycles Off On Limit Thermostat
Gas Models: Gas line pressure too high or too low. • If line pressure to dryer exceeds 8 inch water column pressure, or is lower than 4 inch water column, ask Gas Company to correct. 53294 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT... -
Page 14: Timer Does Not Advance In Automatic Cycle
Heating element or burner cycles off prematurely. • Refer to Paragraph 9. Timer improperly set in FLUFF. • Reset timer. Broken, loose or incorrect wiring. • Refer to appropriate wiring diagram. © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT 53294... -
Page 15: Section 4 - Service Procedures
You should see an “infinite” reading on the meter. 5. With probes attached to switch, press the PUSH- TO-START switch button. You should read “0” (zero) ohms. 53294 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT... - Page 16 Timer Control Timer Panel Attaching Screw Lockwasher DRY842S Figure 1 Lockwasher Start Switch Timer Control Panel Attaching Screw Control Panel Control Hood Timer Attaching Screw Figure 2 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT 53294...
-
Page 17: To Test Timer Contacts
“zero” reading when circuit DRY840S being tested is completed by timer. NOTE: Refer to appropriate wiring diagram for Timer Cycle Chart showing when circuit is made. Figure 3 53294 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT... -
Page 18: Control Panel
Holding Holding Coil Coil Split-Coil Split-Coil Valve Valve Gas Flow Gas Flow Secondary Secondary Valve Valve Igniter Igniter Sensor Sensor DRY839S PRE-IGNITION CIRCUIT BURN CIRCUIT Figure 4 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT 53294... -
Page 19: Burner System Operation
(3) Ignition is made and the heat from the burner flame causes the sensor contacts to remain open. 53294 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT... -
Page 20: Burner System Components - Gas Models
Oil, grease and other impurities or hairline cracks will cause the igniter to burn out. NOTE: Burner tube and igniter can be removed without removing gas valve and bracket. © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT 53294... - Page 21 Tru-Arc pliers. IMPORTANT: Use care in removal so as not to damage or break igniter as it is very fragile. 53294 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT...
-
Page 22: To Test Electrical Circuit To Ignition System
Paragraph 47 and timer IMPORTANT: Always examine all wires, motor circuit, Paragraph 17. terminals, connectors and terminal connections to be sure wiring and connectors are correct before replacing components. © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT 53294... -
Page 23: To Test Sensor
Remove front panel seal from flange around inside of door opening. NOTE: Be sure seal is properly positioned when installing on front panel. 53294 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT... -
Page 24: Burner Housing
Refer to Figure 6. h. Carefully rotate burner tube and igniter counterclockwise to tab is at 8 o’clock position. © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT 53294... -
Page 25: Terminal Block Or Power Cord
Refer to Figure 12 a. Remove loading door. Refer to Paragraph 26. b. Remove two hex head screws holding handle to door. Access Plate Ground DRY950S Wire Figure 10 53294 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT... -
Page 26: Door Striker
DRY849 Figure 11 30. LINT FILTER Refer to Figure 11 Door Striker Door Seal Outer Door Panel Inner Door Panel Door Handle Hinge DRY850S Figure 12 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT 53294... -
Page 27: Striker Catch
The meter should read “infinite.” Screws 3. Open door. Meter should read “infinite” between 1 and 3 and “zero” between 1 and 2. DRY852S Figure 14 53294 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT... -
Page 28: High Or Low Thermostat
(2) Refer to Figure 16 for thermostat removal. DRY853S Thermostat Figure 15 ELECTRIC MODELS GAS MODELS Limit Element Thermostat Limit Thermostat Burner Housing DRY845S Element Attaching DRY854S Screws Figure 16 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT 53294... -
Page 29: Heating Element
Remove or raise cabinet top. Refer to Hold-Down Paragraph 40. Screw c. Support hood and remove six screws holding control hood to cabinet top. Refer to Paragraph DRY856S Figure 17 53294 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT... -
Page 30: Front Air Duct
Remove one hex head screw holding bracket on exhaust duct to rear of cabinet. Refer to Figure 19. d. Pull duct out through rear of cabinet. © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT 53294... -
Page 31: Motor And Exhaust Assembly
Refer to Figure 20. Tab on rear of motor mounting bracket must be slid into slot in dryer base. Exhaust duct MUST BE reinstalled on rear flange of exhaust housing. 53294 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT... -
Page 32: Motor
Remove two screws holding switch to motor. b. Disconnect internal motor leads from switch terminals. NOTE: Refer to wiring schematic, page 45, when rewiring internal motor switch leads. © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT 53294... -
Page 33: To Test Drive Motor
“no reading”. Manually flex the frame. Meter should register “no reading” or centrifugal switch in motor and meter should read infinite. “zero ohms. Motor Switch Drive Motor DRY838S Figure 23 53294 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT... -
Page 34: Motor Pulley And Idler Pulley Assemblies
Sealant (obtain locally). This is accomplished by applying a bead of 3M-1300 Sealant around the Cylinder Glide entire flanged area where the felt seal contacts the Attaching Screw bulkhead. DRY861S Figure 25 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT 53294... -
Page 35: Cylinder Belt
Remove screws and washers (if present) Idler holding baffles to cylinder. Refer to Figure 27. Pulley Baffle Cylinder Motor Pulley DRY862S Figure 26 Washer Hex Head (if present) Screw DR138-SV Figure 27 53294 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT... -
Page 36: Rear Seal
Refer to Figure 28 for removal of roller from out through front of dryer. Refer to roller shaft. Figure 6. © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT 53294... -
Page 37: Heat Shield
Refer to Figure 16. (2) Disconnect wires from element terminals and from high limit thermostat. 53294 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT... -
Page 38: Rear Mounting Brackets
Refer to element down and away from heater box. Figure 31. Refer to Figure 16. © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT 53294... -
Page 39: Cabinet And Base
Gas Models: (1) Remove burner housing, Paragraph 23, steps “b” through “j”. (2) Remove four hex head screws holding heat shroud to heater box, and remove shroud. 53294 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT... -
Page 40: Section 5 - Adjustments
Gas Valve Handle Dryer Base Locknut Burner Tube Screw DRY868S Leveling Leg Air Shutter 1/8" Pipe Plug Lockscrew (for checking DRY855S manifold pressure) Figure 32 Figure 33 53294 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT... -
Page 41: Burner Flame (Gas Models)
Valve Number Sticker block. c. Remove hex head screw (located on right side 1 - 56427 Natural Gas Sticker of burner housing) holding burner tube and igniter in place. 53294 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT... - Page 42 56413 Gas Kit: (1) Turn burner orifice spud out of orifice adapter and install No. 50326 Natural Gas Burner Orifice (metal stamped No. 44). © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT 53294...
-
Page 43: Section 7 - Internal Wiring Of Dryer Motor Switch
W001R1 Main Winding Overload Start Winding Protector DRY869S GENERAL ELECTRIC Main Winding Overload Start Winding Protector 4 BLU 7 BLK 5 YEL DRY869S EMERSON Figure 35 53294 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT...
Need help?
Do you have a question about the KE Series and is the answer not in the manual?
Questions and answers