Ingersoll-Rand PD20R-X-XCX Series Operator's Manual

Ingersoll-Rand PD20R-X-XCX Series Operator's Manual

2” diaphragm pump

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OPERATOR'S MANUAL
INCLUDING: OPERATION, INSTALLATION & MAINTENANCE
It is the responsibility of the employer to place this information in the hands of the operator. Keep for future reference.
SERVICE KITS
Refer to Model Description Chart to match the pump material options.
637309-XX for fluid section repair (see page 4). NOTE: This kit also con-
tains several air motor seals which will need to be replaced.
637369 for air section repair (see page 6).
637374 major air valve assembly (see page 7).
PUMP DATA
Models
. . . . . . . . . . . . .
Pump Type
. . . . . . . . . .
Material
. . . . . . . . . . . . .
Weight
. .
PD20X-XCX-XXX
PD20X-AHX-XXX
PD20X-ASX-XXX
PD20X-BHX-XXX
PD20X-BSX-XXX
PD20X-FHX-XXX
PD20X-FSX-XXX
Maximum Air Inlet Pressure
Maximum Material Inlet Pressure
Maximum Outlet Pressure
. . . . . . . .
Maximum Flow Rate
(flooded inlet)
Displacement / Cycle @ 100 psig
Maximum Particle Size
. . . . . . . . . .
Maximum Temperature Limits (diaphragm / ball / seal material)
E.P.R. / EPDM
. . . . . . . . . . .
Hytrel
. . . . . . . . . . . . . . . .
R
Nitrile
. . . . . . . . . . . . . . . . .
Polypropylene
. . . . . . . . . . .
PVDF (Kynar
)
. . . . . . . . . .
R
Santoprene
. . . . . . . . . . . .
R
PTFE
. . . . . . . . . . . . . . . . .
Viton
. . . . . . . . . . . . . . . . .
R
Dimensional Data
. . . . . . . . . . . . . .
Mounting Dimension
. . . . .
Noise Level @ 70 psig, 60 cpm
➀ Tested with 67263 muffler assembly installed.
➁ The pump sound pressure levels published here have been updated to an Equivalent
Continuous Sound Level (L
) to meet the intent of ANSI S1.13-1971, CAGI-PNEU-
Aeq
ROP S5.1 using four microphone locations.
NOTICE: All possible options are shown in the chart, however, certain combina-
tions may not be recommended, consult a representative or the factory if you have
questions concerning availability.
INGERSOLL RAND COMPANY LTD
209 NORTH MAIN STREET – BRYAN, OHIO 43506
(800) 495-0276 FAX(800) 892-6276
arozone.com
2" DIAPHRAGM PUMP
1:1 RATIO (METALLIC)
READ THIS MANUAL CAREFULLY BEFORE INSTALLING,
OPERATING OR SERVICING THIS EQUIPMENT.
see Model Description Chart for "-XXX".
Metallic Air Operated Double Diaphragm
see Model Description Chart.
. . . . . .
165 lbs (74.8 kgs)
. . . . . .
154 lbs (69.9 kgs)
. . . . . .
154 lbs (69.9 kgs)
. . . . . .
154 lbs (69.9 kgs)
. . . . . .
154 lbs (69.9 kgs)
. . . . . .
146 lbs (66.2 kgs)
. . . . . . .
146 lbs (66.2 kgs)
. . . . . . .
120 psig (8.3 bar)
. . .
10 psig (0.69 bar)
120 psig (8.3 bar)
. .
170 gpm (644 lpm)
. . .
1.4 gal. (5.3 lit.)
1/4" dia. (6.4 mm)
-60_ to 280_ F (-51_ to 138_ C)
-20_ to 180_ F (-29_ to 82_ C)
10_ to 180_ F (-12_ to 82_ C)
35_ to 175_ F (2_ to 79_ C)
10_ to 200_ F (-12_ to 93_ C)
-40_ to 225_ F (-40_ to 107_ C)
40_ to 225_ F (4_ to 107_ C)
-40_ to 350_ F (-40_ to 177_ C)
see page 8
9-1/16" x 10-1/16" (230 mm x 256 mm)
. . . .
85.0 dB(A)
© 2016
CCN 15199078
MODEL DESCRIPTION CHART
AIR MOTOR / AIR CAP MATERIAL
R - Polypropylene / Stainless Steel
Y - Polypropylene / Cast Iron
THREAD
A - 2 - 11-1/2 NPTF - 1
B - Rp 2 (2 - 11 BSP parallel)
F - 2" ANSI / DIN Flange
FLUID CAPS & MANIFOLD MATERIAL
C - Cast Iron
H - Hastelloy - C
S - Stainless Steel
HARDWARE MATERIAL
P - Plated Steel
S - Stainless Steel
SEAT MATERIAL
A - Santoprene
H - Hard 440 Stainless Steel
C - Hytrel
K - PVDF (Kynar)
E - Carbon Steel
L - Hastelloy - C
F - Aluminum
S - 316 Stainless Steel
G - Nitrile
BALL MATERIAL
A - Santoprene
S - 316 Stainless Steel
C - Hytrel
T - PTFE
G - Nitrile
V - Viton
DIAPHRAGM MATERIAL
L - Long Life PTFE
A - Santoprene
C - Hytrel
M - Medical Grade Santoprene
G - Nitrile
T - PTFE / Santoprene
FLUID SECTION SERVICE KIT SELECTION
EXAMPLE: MODEL # PD20Y-ACP-SAA
FLUID SECTION SERVICE KIT # 637309-AA
PD20R-X
RELEASED:
9-12-03
REVISED:
7-15-16
(REV. K)
Figure 1
PD20 X - X X X - X X X
V - Viton
PD20X - XXX - X X X
637309 - X X
Ball
Diaphragm

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Summary of Contents for Ingersoll-Rand PD20R-X-XCX Series

  • Page 1 OPERATOR’S MANUAL PD20R-X INCLUDING: OPERATION, INSTALLATION & MAINTENANCE RELEASED: 9-12-03 REVISED: 7-15-16 (REV. K) 2” DIAPHRAGM PUMP 1:1 RATIO (METALLIC) READ THIS MANUAL CAREFULLY BEFORE INSTALLING, OPERATING OR SERVICING THIS EQUIPMENT. It is the responsibility of the employer to place this information in the hands of the operator. Keep for future reference. SERVICE KITS Refer to Model Description Chart to match the pump material options.
  • Page 2 OPERATING AND SAFETY PRECAUTIONS READ, UNDERSTAND, AND FOLLOW THIS INFORMATION TO AVOID INJURY AND PROPERTY DAMAGE. WARNING EXPLOSION HAZARD. Models containing alumi- HAZARDOUS MATERIALS EXCESSIVE AIR PRESSURE num wetted parts cannot be used with III.-Trichloroethane, Me- HAZARDOUS PRESSURE STATIC SPARK thylene Chloride or other Halogenated Hydrocarbon solvents which may react and explode.
  • Page 3 GENERAL DESCRIPTION PARTS AND SERVICE KITS The ARO diaphragm pump offers high volume delivery even at low air Refer to the part views and descriptions as provided on page 4 through 7 pressure and a broad range of material compatibility options available. for parts identification and Service Kit information.
  • Page 4 PARTS LIST / PD20X-X-X FLUID SECTION FLUID SECTION SERVICE KITS (637309-XX) L KITS INCLUDE: BALLS (see Ball Option, refer to -XX in chart below), DIAPHRAGMS (see Diaphragm Option, refer to -XX in chart below), and items 19, 70, 144, 175, (listed below) plus 174 and 94276 Lubriplate FML-2 grease (page 6). SEAT OPTIONS PD20X-XXX-XXX BALL OPTIONS PD20X-XXX-XXX “21”...
  • Page 5 PARTS LIST / PD20X-X-X FLUID SECTION COLOR CODE DIAPHRAGM BALL MATERIAL COLOR COLOR Hytrel Cream Cream (PD20X-FXX-XXX) Nitrile Black Red (S) Santoprene Santoprene Green N / A (Backup) PTFE White White Viton Yellow (-) Yellow (S) (-) Dash (S) Dot Torque Sequence (PD20X-AXX-XXX) (PD20X-BXX-XXX)
  • Page 6 PARTS LIST / PD20X-X-X AIR SECTION Indicates parts included in 637369 Air Section Service Kit shown below and items (70), (144), (175) and (180) shown on page 4. AIR MOTOR PARTS Item Description Qty Part No. [Mtl] Item Description Qty Part No. [Mtl] (size) (size)
  • Page 7 PARTS LIST / PD20X-X-X AIR SECTION 169 k 168 k 172 k PILOT VALVE 171 k PART GROUP k 174 k 173 141 k 199 k 146 k 147 k 132 k 166 k 173 k . 105 174 k .
  • Page 8 TROUBLESHOOTING Product discharged from exhaust outlet. Low output volume, erratic flow, or no flow. Check for diaphragm rupture. Check air supply. Check tightness of (14) diaphragm screw. Check for plugged outlet hose. Check for kinked (restrictive) outlet material hose. Air bubbles in product discharge. Check for kinked (restrictive) or collapsed inlet material hose.

This manual is also suitable for:

Pd20x-ahx seriesPd20x-asx seriesPd20x-bhx seriesPd20x-bsx seriesPd20x-fhx seriesPd20x-fsx series

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