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Installation Requirements
The following items are necessary PC requirements for
installing the controller service replacement kits.
SiteTecht Software Version 3.6 or higher from the
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Kohler Power Resource Center website using the
TechTools button to download on your PC hard drive
or disk if not already installed on your PC.
TP-6701 SiteTecht Software Operation Manual
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available from the Kohler Power Resource Center
website using the TechTools button.
USB Cable with male USB-A and mini-B connectors.
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See TP-6701.
Safety Precautions
Observe the following safety precautions while installing
the kit.
WARNING
Accidental starting.
Can cause severe injury or death.
Disconnect the battery cables before
working
on
Remove the negative (--) lead first
when disconnecting the battery.
Reconnect the negative (--) lead last
when reconnecting the battery.
Disabling the generator set.
cause severe injury or death.
generator set or equipment connected to the set, disable the
generator set as follows: (1) Press the generator set off/reset
button to shut down the generator set. (2) Disconnect the
power to the battery charger, if equipped. (3) Remove the
battery cables, negative (--) lead first. Reconnect the negative
(--) lead last when reconnecting the battery. Follow these
precautions to prevent the starting of the generator set by the
remote start/stop switch.
WARNING
Hazardous voltage.
Can cause severe injury or death.
Operate the generator set only when
all guards and electrical enclosures
are in place.
2
the
generator
set.
Accidental starting can
Before working on the
Moving parts.
Grounding electrical equipment. Hazardous voltage can
cause severe injury or death. Electrocution is possible
whenever electricity is present. Ensure you comply with all
applicable codes and standards.
generator set and related equipment and electrical circuits.
Turn off the main circuit breakers of all power sources before
servicing the equipment. Never contact electrical leads or
appliances when standing in water or on wet ground because
these conditions increase the risk of electrocution.
Connecting the battery and the battery charger.
Hazardous voltage can cause severe injury or death.
Reconnect the battery correctly, positive to positive and
negative to negative, to avoid electrical shock and damage to
the battery charger and battery(ies).
electrician install the battery(ies).
Short circuits.
Hazardous voltage/current can cause
severe injury or death. Short circuits can cause bodily injury
and/or equipment damage.
connections with tools or jewelry while making adjustments or
repairs. Remove all jewelry before servicing the equipment.
Installation Procedure
1.
Acquire the user parameters.
1.1
Choose one of the following methods to retrieve
the user parameters:
Backup disk/file. If a backup disk/file was
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previously made, obtain the parameters
from this disk/file. If a disk/file was not
previously made, create a backup if possible
using the SiteTecht software. The existing
controller must function in order to create
the file.
Paper form. Parameters may have been
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previously recorded on a User-Defined
Settings form or other similar form. If the
parameters have not been saved to a
backup disk/file, and if SiteTecht
available, record the pertinent parameter
values for manual entry (below) into the
replacement controller.
Controller menu.
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controller menu displays if possible and
enter the parameter information in the
Decision-Makerr 3500 Operation Manual
TP-6861.
1.2
Save the user parameter data for step 6.3.
2.
Remove the generator set from service.
2.1
Press the generator set master control
OFF/RESET button.
2.2
Disconnect the power to the battery charger, if
equipped.
Electrically ground the
Have a qualified
Do not contact electrical
is not
Manually review the
TT-1638
11/14
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