Hyster C176 Manual
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Hyster C176 Manual

Hyster C176 Manual

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Hyster C176 (R40EH) Forklift

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Summary of Contents for Hyster C176

  • Page 1 Hyster C176 (R40EH) Forklift...
  • Page 2 LIFT CYLINDERS ALL MODELS, EXCEPT H8.00-12.00XM (H170-280HD) [F007, G007]; H13.00-16.00XM (H300-360HD) [E019, F019]; H10.00-12.00XM-EC (H360HD-EC) [E019, F019]; H20.00-32.00F (H440-700FS) [E008]; H36.00-48.00E (H800-1050E) [D117]; H3.50-5.50XM (H70-120XM) [K005, L005]; S3.50-5.50XM, S5.50XMS (S70-120XM, S120XMS) [E004, F004] PART NO. 910119 4000 SRM 135...
  • Page 3 • Use the correct tools for the job. • Keep the tools clean and in good condition. • Always use HYSTER APPROVED parts when making repairs. Replacement parts must meet or exceed the specifications of the original equipment manufacturer. • Make sure all nuts, bolts, snap rings, and other fastening devices are removed before using force to remove parts.

  • Page 4: Table Of Contents

    This section is for the following models: All Models, ExceptH8.00-12.00XM (H170-280HD) [F007, G007]; H13.00-16.00XM (H300-360HD) [E019, F019]; H10.00-12.00XM-EC (H360HD-EC) [E019, F019]; H20.00-32.00F (H440-700FS) [E008]; H36.00-48.00E (H800-1050E) [D117]; H3.50-5.50XM (H70-120XM) [K005, L005]; S3.50-5.50XM, S5.50XMS (S70-120XM, S120XMS) [E004, F004] ©2003 HYSTER COMPANY...
  • Page 5 Thanks very much for your reading, Want to get more information, Please click here, Then get the complete manual NOTE: If there is no response to click on the link above, please download the PDF document first, and then click on it. Have any questions please write to me: admin@servicemanualperfect.com...
  • Page 6 "THE QUALITY KEEPERS" HYSTER APPROVED PARTS...

  • Page 7: Safety Procedures When Working Near Mast

    4000 SRM 135 Safety Procedures When Working Near Mast Safety Procedures When Working Near Mast The following procedures must be used when inspect- ing or working near the mast. Additional precautions 2. If parts of the mast must be in raised position, and procedures can be required when repairing or re- install a safety chain to restrain the moving parts moving the mast.
  • Page 8 Safety Procedures When Working Near Mast 4000 SRM 135 1. INNER WELDMENT 3. HOOK 2. OUTER WELDMENT 4. CARRIAGE Figure 1. Mast...
  • Page 9 4000 SRM 135 Safety Procedures When Working Near Mast 1. INNER WELDMENT 3. HOOK 2. TILT CYLINDERS Figure 2. Mast...
  • Page 10 Safety Procedures When Working Near Mast 4000 SRM 135 Figure 3. Two-Stage, Free-Lift, Three-Stage, and Four-Stage Masts...

  • Page 11: General

    4000 SRM 135 Description Legend for Figure 3 A. TWO-STAGE MAST C. THREE-STAGE MAST B. FREE-LIFT MAST D. FOUR-STAGE MAST 1. OUTER WELDMENT 5. HOOK 2. INNER WELDMENT 6. FREE-LIFT CYLINDER 3. INTERMEDIATE WELDMENT 7. CROSSMEMBER 4. FIRST INTERMEDIATE WELDMENT 8.

  • Page 12: Lowering Control Valve

    Description 4000 SRM 135 A. INSTALLED B. NOT INSTALLED 1. LOWERING CONTROL VALVE 7. RETAINER 2. PISTON 8. WIPER SEAL 3. BEARING 9. BACKUP RING 4. CHECK VALVE 10. O-RING 5. SHELL 11. ROD 6. NYLON RING 12. SINGLE-LIP SEAL Figure 4.
  • Page 13 4000 SRM 135 Description A. LOW PRESSURE DESIGN D. HIGH PRESSURE DESIGN B. LOWERING E. LIFTING C. RESTRICTED FLOW F. FREE FLOW 1. SPECIAL FITTING OR VALVE BODY 5. ORIFICE SLEEVE 2. SPRING 6. PLUNGER 3. SPECIAL WASHER 7. MAIN SLEEVE 4.

  • Page 14: Cylinders (General)

    Description 4000 SRM 135 CYLINDERS (GENERAL) the piston of many of the lift cylinders. When the rod extends, the pressure increases more quickly on any Standard masts use a single-stage lift cylinder. oil in the rod end of the cylinder. The hydraulic oil Most three-stage and four-stage masts use two sin- transfers through the check valve to the piston end of gle-stage lift cylinders.
  • Page 15 4000 SRM 135 Description A. MAIN LIFT CYLINDER B. FREE-LIFT CYLINDER 1. WIPER RING 9. ROD ASSEMBLY 2. SINGLE-LIP SEAL 10. SPACER 3. BEARING 11. TO SENSING PORT FOR PHASING VALVE 4. O-RING PRESSURE 5. RETAINER 12. LOWERING CONTROL VALVE (ALL CYLINDERS) 6.

  • Page 16: Cylinders (H360-460B)

    Description 4000 SRM 135 CYLINDERS (H360-460B) The lift cylinders used in the H360-460B lift trucks are displacement cylinders. The design and repairs for these cylinders are similar to the other lift cylin- der in this section. A displacement cylinder does not have a piston or piston seal.
  • Page 17 4000 SRM 135 Description A. LOWERING CONTROL VALVE 1. SETSCREW (1) 5. RETAINER 10. SPACER 15. FLANGE 2. CAPSCREW (2) 6. BACKUP RING 11. PISTON 16. SPACER PLATE 3. RETAINER RING 7. O-RING 12. PISTON RING NUT 17. SPACER 4. SINGLE-LIP SEAL 8.

  • Page 18: Cylinders (Two-Speed)

    Description 4000 SRM 135 Legend for Figure 10 NOTE: OIL LEAKAGE IS NOT CONTROLLED BY THE TORQUE ON THE PACKING GLAND. TIGHTEN THE PACKING RETAINER TO STOP OIL LEAKS. REPLACE CHEVRON-STYLE PACKING WHEN PACKING RETAINER CANNOT COMPRESS PACK- ING FURTHER TO CONTROL OIL LEAKS. DO NOT TIGHTEN MORE THAN NECESSARY TO STOP OIL LEAKS.
  • Page 19 4000 SRM 135 Description A. HIGH-SPEED OPERATION FOR NO LOAD OR LIGHT LOADS B. NORMAL OPERATION FOR RATED CAPACITY LOAD OR HEAVY LOADS 1. FORCE 3. GREATER LIFTING FORCE 2. FROM HYDRAULIC PUMP 4. TO HYDRAULIC TANK Figure 11. Two-Speed Lift Cylinders NOTE: The maximum loads that the above models will lift at high speed are shown on Table 1.

  • Page 20: Lift Cylinder Repair

    Lift Cylinder Repair 4000 SRM 135 Lift Cylinder Repair LIFT CYLINDER REMOVAL WITHOUT 7. Remove the capscrew and the plate from the lower side of the cylinder. REMOVING MAST 8. Raise the cylinder and move it away from the Remove the carriage before the lift cylinder. See the mast.
  • Page 21 4000 SRM 135 Lift Cylinder Repair 1. SHEAVE 5. CHAIN ANCHOR 2. SNAP RING 6. WASHER AND NUT 3. CROSSHEAD 7. SHIM 4. CYLINDER GUIDE 8. GUIDE SHOE ASSEMBLY 9. BEARING 1. CHAIN GUARD 6. CHAIN ANCHOR Figure 13. Free-Lift Cylinder and Crosshead 2.

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