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Summary of Contents for Hyster C476
- Page 1 Hyster C476 (T5ZAC, T7ZAC) Forklift Service Repair Manual...
- Page 2 USER INTERFACE SERVICE TECHNICIAN C60ZHD [A373]; C80ZHD [A282]; T5ZAC [C476/D476]; T7ZAC [C477] PART NO. 4096000 2200 SRM 1631...
- Page 3 • Keep the tools clean and in good condition. • Always use HYSTER APPROVED parts when making repairs. Replacement parts must meet or ex- ceed the specifications of the original equipment manufacturer. • Make sure all nuts, bolts, snap rings, and other fastening devices are removed before using force to remove parts.
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Page 4: Table Of Contents
S2 User Performance ............................11 S3 Timeout ..............................11 S4 Battery Type ............................11 S5 BDI Startup Full ............................. 12 S6 BDI Full ..............................12 S7 BDI Empty ...............................12 S8 BDI Reset ..............................12 S9 Lift Interrupt ............................12 ©2016 HYSTER COMPANY... - Page 5 Table of Contents TABLE OF CONTENTS (Continued) S10 Audible Warning ........................... 12 S11 Visual Warning ............................12 S12 Checklist ..............................13 S13 Maint Reminder ............................ 13 S14 Restore Default ............................13 S15 Truck Lockout ............................13 S61 Extended Shift ............................13 S63 Walk Speed Accel ..........................13 S64 Walk Speed Decel ..........................
- Page 6 Thanks very much for your reading, Want to get more information, Please click here, Then get the complete manual NOTE: If there is no response to click on the link above, please download the PDF document first, and then click on it. Have any questions please write to me: admin@servicemanualperfect.com...
- Page 7 D3.32.9 Load Hold ............................28 D3.32.10 Backup Alarm ........................... 28 D3.32.11 Strobe ............................28 D3.32.12 Horn ............................28 Calibration ................................29 C4 Throttle ..............................29 This section is for the following models: (C60ZHD ) [A373]; (C80ZHD ) [A282]; (T5ZAC ) [C476/D476]; (T7ZAC ) [C477]...
- Page 8 "THE QUALITY KEEPERS" HYSTER APPROVED PARTS...
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Page 9: General
2200 SRM 1631 General General INTRODUCTION The Common Control System (CCS) was developed to achieve a commonality of programming traits and display menus across a wide range of fork lift products. The ability to use one common programming method increases the effectiveness of the technician through similarity of functions when using the display interface and display menus and sub-menus. -
Page 10: Lcd Screen
General 2200 SRM 1631 3. The Enter Password screen will now appear LCD Screen on the LCD. Enter your five-digit Service Technician password. The factory default The LCD screen displays the following when the service-level password is 55555. key is in the ON position: 1. -
Page 11: Dash Display Menu Operation
2200 SRM 1631 Menu Navigation The nodes are connected and communicate with DASH DISPLAY MENU OPERATION each other through the CANbus communication system. The CCS software is accessible through the on board dash display. All user controlled truck oper- ating functions can be set using the CCS menu MENU STRUCTURE structure. -
Page 12: Service-Level Menu
Service-Level Menu 2200 SRM 1631 Service-Level Menu The Service-Level menu allows a service technician can access menu items that are not visible at Oper- access to the dash display menu system to trouble- ator or Supervisor-level access. See Table 2. See Ta- shoot or adjust truck systems and settings. -
Page 13: Hour Meters
2200 SRM 1631 Service-Level Menu the Hour Meters menu you can view the three dif- HOUR METERS ferent hour meter functions. See Table 3. Scroll through the Hour Meters menu using the UP (#1) Hour meter data is incrementally stored in the dis- and DOWN (#3) buttons and press the RIGHT (#2) play during operation and the data is recorded in button to enter the desired selection. -
Page 14: H1 Truck Hours
Service-Level Menu 2200 SRM 1631 H1 Truck Hours H10 Display Hours The Truck Hours hourmeter accumulates time The Display Hours hourmeter shows the total num- when the key switch is in the ON position and the ber of hours of operation of the display. operator presence switch is activated. -
Page 15: Performance Level 1
2200 SRM 1631 Service-Level Menu Performance Level 1 Table 5. Performance Level 1 Menu P1.1 Press → Button PERFORMANCE 1 FORWARD ↕ P1.2 REVERSE ↕ P1.3 ACCELERATION ↕ P1.4 PLUG ↕ P1.5 COAST ↕ P1.6 LIFT SPEED ↕ P1.7 LOWER SPEED ↕... -
Page 16: P1.1 Forward
Service-Level Menu 2200 SRM 1631 P1.1 Forward P1.7 Lower Speed This parameter allows the user to set the maxi- This parameter allows the user to adjust the mast mum forward travel speed of the lift truck. To lower speed from the maximum lower speed to change this parameter, input the desired speed in some lower speed within the parameter range. -
Page 17: Add Password
2200 SRM 1631 Service-Level Menu NOTE: Parameter in Display "Perform Enable" set 1 = On, Operator is limited to the set performance mode only. 0 = Off, Operator can choose to set performance mode. Table 6. Operator Password Menu Press → PASSWORD ADD PASSWORD Button... -
Page 18: Operator 1-150
Service-Level Menu 2200 SRM 1631 Table 7. Operator Logs Menu Press → OPERATOR LOGS Button ↓↑ ↓↑ ↓↑ L 150 Operator 1-150 INFORMATION Shows the number of hours the selected operator The Information menu displays specific information has operated the truck. Accumulates time when the about the lift truck. -
Page 19: I1 Model
2200 SRM 1631 Service-Level Menu I1 Model S2 User Performance NOTE: This parameter is used with the "S6 PASS- The Model parameter displays the model of the lift WORDS" parameter. Both the passwords parame- truck and does not have any functions. It is for in- ter and this parameter must be set to ENABLE to formation only. -
Page 20: S5 Bdi Startup Full
Service-Level Menu 2200 SRM 1631 S5 BDI Startup Full S9 Lift Interrupt NOTE: * If OTHER is selected as Battery Type, Use this parameter to ENABLE or DISABLE the BDI functions will be disabled. lift interrupt. This will cause the lift truck to disa- ble lift function when the BDI bars read 0 (approxi- This parameter will be automatically set to the cor- mately 80% battery discharge) when set to ENA-... - Page 21 2200 SRM 1631 Service-Level Menu 4. Lifting S61 Extended Shift 5. Reverse travel OR lifting Use this parameter to ENABLE or DISABLE the 6. Forward travel OR lifting extended Shift parameters. 7. Forward OR reverse travel OR lifting 8. Lowering S63 Walk Speed Accel 9.
- Page 22 Service-Level Menu 2200 SRM 1631 SOFTWARE VERSIONS Displays truck software version. This truck auto- matically coordinates the software of all nodes. One software version number is used to indicate the to- tal truck software. Table 9. Software Versions Press → SOFTWARE VERSIONS Button TRUCK...
- Page 23 2200 SRM 1631 Service-Level Menu Table 10. Error Log Menu E1 - E16 E1.1 Press → Press → nncc Counts: XX ERROR LOG Alarm Description Button Time: Button Alarm Description HHHHH:MM ↕ E1.2 Key Volt: XX.XV BSOC: XXX% ↕ E1.3 Bus Status: XX.X% Temp: XXX C/F ↕...
- Page 24 Diagnostics 2200 SRM 1631 Diagnostics to enter the submenus for each. See Table 11. Scroll DIAGNOSTICS through the Information menu using the UP (#1) and DOWN (#3) buttons and press the RIGHT (#2) The Diagnostics menu allows the user to view the button to enter the desired selection.
- Page 25 2200 SRM 1631 Diagnostics Table 12. D1 Status Menu NOTE: Depending on how an individual lift truck is equipped, some functions shown on the dis- play may not be available for viewing. D1.1 Press → STATUS Button DISABLED/ENABLED ↕ D1.2 CONTACTOR DISABLED/ENABLED ↕...
- Page 26 Diagnostics 2200 SRM 1631 D1.1 CAN D1.6 Lift Shows Enabled if the system does not have commu- Indicates if lift function is allowed. SRO and inter- nication error. lock must be satisfied. D1.2 Contactor D1.7 Lower Indicate if main contactor is closed (enabled) or Indicates if lower function is allowed.
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