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Hyster C457 Service & Repair Manual
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Hyster C457 Service & Repair Manual

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Hyster C457 (K1.0L AC) Forklift

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Questions and answers

Ibrahim Alghanim
April 18, 2025

Wis the number of batteries and model for the Hyster K1.0 L AC year model 2019

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1 comments:
Mr. Anderson
May 9, 2025

The manual does not specify the number of batteries or the exact model for the Hyster K1.0 L AC 2019. It only provides battery specifications for K1.0L models as 24 V / 560 Ah, DIN 43535 B.

Therefore, the number of batteries and model for the Hyster K1.0 L AC 2019 cannot be determined from the provided information.

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Summary of Contents for Hyster C457

  • Page 1 Hyster C457 (K1.0L AC) Forklift...
  • Page 2 Part n°: 4006755 Revision: 0 (04/2010) Technical information for Hyster customer care centres This manual is addressed to the skilled technicians of Hyster service network K1.0L C457..
  • Page 3 IMPORTANT This manual contains detailed information about the routine and preventive maintenance, troubleshooting, disassembly/assembly of components, adjustment procedures for the following Hyster models: K1.0L FP, K1.0L 12, K1.0L SL, K1.0L WP These procedures require specific technical knwoledge and they must be carried out only by qualified and trained staff.

  • Page 4: How To Use The Manual

    SERVICE PREFACE HOW TO USE THE MANUAL ENCLOSED MANUALS Motors (Part no.1641577) Industrial battery (2240 SRM 1) SECTIONS This manual is divided in the following sections: Section 1: Presentation Section 2: Installation and settings Section 3: Diagnostic Section 4: Electric system Secttion 5: Hydraulic system Sezione 6:...

  • Page 5: General Safety Standards

    SERVICE PREFACE GENERAL SAFETY STANDARDS PERSONAL SAFETY • Always use the personal protective equipment when it is required. • Pay attention to the squashing risks due to moving parts, oscillations, not correctly fastened materials when lifting operations are carried out or when the loads are moved. •...
  • Page 6 Thanks very much for your reading, Want to get more information, Please click here, Then get the complete manual NOTE: If there is no response to click on the link above, please download the PDF document first, and then click on it. Have any questions please write to me: admin@servicemanualperfect.com...
  • Page 7 SERVICE PREFACE • Before using the batteries, make sure that the cables are connected to the terminals as described: (+) with (+) and (-) with (-). • Do not short-circuit the terminals. • The gas emanated during a recharge is higly flammable. During the recharge of the battery leave the battery compartment uncovered in order to use a more efficient ventilation and remove the plugs.
  • Page 8 SERVICE PREFACE Rope capacity table Colour viola 1000 2000 1400 verde 2000 4000 2800 1600 giallo 3000 6000 4200 2400 grigio 4000 8000 5600 3200 rosso 5000 10000 7000 4000 marrone 6000 12000 8400 4800 Working 8000 16000 11200 6400 capacity (kg) arancio 10000...
  • Page 9 SERVICE PREFACE Hanging rope capacity table Colour viola 1000 1400 2100 2100 verde 2000 2800 4200 4200 Working giallo 3000 3800 6300 6300 capacity (kg) grigio 4000 5600 8400 8400 rosso 5000 6600 9800 10500 Coefficient Working capacity: the working capacity is calculated with an angle in the centre of 90°.
  • Page 10 SERVICE PREFACE DRIVING TORQUE OF SCREWS, NUTS AND CONNECTORS Before the disassembly of the various parts DRIVING TORQUE Nm and of the bolts and screws, read carefully Nominal the instructions below. diameter Class 8 Class 10 To tighten the screws use the product LOCTITE 270 in 9.15 order to ensure the safety of the threaded couplings.
  • Page 11 SERVICE PREFACE CORRECT METHOD TO APPLY THE FEMALE CONNECTORS To ensure an optimum connection between the female connectors and the adapters mentioned in this ma- nual, it is necessary to carry out the following procedure, which is different from the one for the assembly of the rigid pipes.
  • Page 12 SERVICE PREFACE INSTRUCTIONS FOR THE MAINTENANCE OF THE HYDRAULIC SYSTEM Before proceeding with the maintenance of the hydraulic system, it is necessary to remove any possible residual pressures inside it. To lower the forks to the ground. Open valve “A” by using the supplied hexagonal wrench in order to di- scharge the residual pressure in the cabin lifting circuit .

  • Page 13: Special Tools

    SERVICE PREFACE INSTRUCTIONS FOR THE INSTALLATION OF HOSES AND CONNECTORS Visual check of hoses and connectors: if one of the following conditions occurs, the hose must be im- mediately disconnected and replaced: • movement of the connector on the hose; •...
  • Page 14 SERVICE PREFACE...
  • Page 15 SERVICE PREFACE SECTION INDEX Presentation Installation and settings Diagnostic Electric system Hydraulic system Frame mechanics Mast mechanics Cabin mechanics Reduction unit Braking system Routine maintenance...
  • Page 16 SERVICE PREFACE...
  • Page 17 SERVICE PRESENTATION presentation trUCK presentation ������������������������������������������������������������������������������������������������������������������������������������������� 2 Technical feaTures mod. k1.0l 17 sl - k1.0l 1860 sl ................... 5 Technical feaTures mod. k1.0l 17 wp ......................7 Technical feaTures mod. k1.0l 12 ........................9 Technical feaTures mod. k1.0l 12 sl ......................11 Technical feaTures of The Truck mod.
  • Page 18 SERVICE PRESENTATION trUCK presentation The range of lift trucks for medium/high level load collection consists of two models, with a nominal load capacity of 1000 kg: • K1�0L Fp • K10L 12 • K10L SL • K10L WP electrical system On trucks in the K10L series, the motors benefit from the use of three-phase AC alternating current tech- nology: traction motor, steering motor and pump motor.
  • Page 19 SERVICE PRESENTATION presentation oF tHe VarioUs moDeLs 1�02 moD� K1�0L Fp Machine composed of the fixed platform and movable forks that vary from a height of from 800mm to 1500mm according to need. machine suited for picking on the ground as the platform is very low ma- king it easy for the operator to get on and off.
  • Page 20 SERVICE PRESENTATION 1�04 moD� K1�0L sL machine composed of the lifting platform with central cylinder up to a height h2 of 1700mm and with two side cylinders from h2 1700mm to h2 3200m. The forks can be raised independently from the cab with its own cylinder and they can be fixed or movable.
  • Page 21 SERVICE PRESENTATION teCHniCaL FeatUres moD� K1�0L 17 sL - K1�0L 1860 sL...
  • Page 22 SERVICE PRESENTATION teCHniCaL FeatUres model designation K1�0L 17 sL K1�0L 1860 sL power: battery, diesel, lpG, electric mains Battery Battery operation; manual, pedestrian, stand, seat stand-on stand-on load capacity Q (t) 1000 1000 load centre c (mm) load distance x (mm) wheel base y (mm) 1390...
  • Page 23 SERVICE PRESENTATION teCHniCaL FeatUres moD. K1.0L 17 WP...
  • Page 24 SERVICE PRESENTATION teCHniCaL FeatUres model designation K1.0L 17 WP power: battery, diesel, lpG, electric mains Battery operation; manual, pedestrian, stand, seat stand-on load capacity Q (t) 1000 load centre c (mm) load distance x (mm) wheel base y (mm) 1390 unloaded weight (included battery) 2000 Axle loading with load, front/rear 350 / 2650...