Fein GSZ 11-320 PRL Repair Instructions

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GSZ 11-320 PRL; GSZ 11-320 PERL; GSZ 11-90 PERL

Repair instructions

C-SC_CSSM

Version 1.0

2015-12-14

FEIN retains all rights of disposal, such as copying and circulation

Page 1 of 53

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Page 1 GSZ 11-320 PRL; GSZ 11-320 PERL; GSZ 11-90 PERL Repair instructions C-SC_CSSM Version 1.0 2015-12-14 All rights reserved by FEIN, especially in case of property rights applications. Page 1 of 53 FEIN retains all rights of disposal, such as copying and circulation...
Page 2: Table Of Contents
5. Lubricants and auxiliary substances required 6. Removal 7. Fitting 8. Connection diagram C-SC_CSSM Version 1.0 2015-12-14 All rights reserved by FEIN, especially in case of property rights applications. Page 2 of 53 FEIN retains all rights of disposal, such as copying and circulation...
Page 3: Models Described
GSZ 11-90 PERL 7 223 23 ..C-SC_CSSM Version 1.0 2015-12-14 All rights reserved by FEIN, especially in case of property rights applications. Page 3 of 53 FEIN retains all rights of disposal, such as copying and circulation...
Page 4: Technical Data
All the technical data can be found in the operating instructions for the model. Tests Up-to-date test data and test instructions after repair can be found on the FEIN Extranet (Customer Service → Repair Guides). Lubricants / Auxiliary substances The lubricants or auxiliary substances and their container sizes available from FEIN can be found on the FEIN Extranet (Customer Service →...
Page 5: Notes And Requirements
Outside Germany, the regulations applicable in the relevant country must be observed. C-SC_CSSM Version 1.0 2015-12-14 All rights reserved by FEIN, especially in case of property rights applications. Page 5 of 53 FEIN retains all rights of disposal, such as copying and circulation...
Page 6: Tools Required
• 26 mm inner diameter 40 mm outer diameter C-SC_CSSM Version 1.0 2015-12-14 All rights reserved by FEIN, especially in case of property rights applications. Page 6 of 53 FEIN retains all rights of disposal, such as copying and circulation...
Page 7 Cross-tip screwdriver Plastic hammer Circlip pliers Long-nosed pliers Torx C-SC_CSSM Version 1.0 2015-12-14 All rights reserved by FEIN, especially in case of property rights applications. Page 7 of 53 FEIN retains all rights of disposal, such as copying and circulation...
Page 8: Lubricants And Auxiliary Substances Required
Grease 0 40 101 0100 4 13 g Housing C-SC_CSSM Version 1.0 2015-12-14 All rights reserved by FEIN, especially in case of property rights applications. Page 8 of 53 FEIN retains all rights of disposal, such as copying and circulation...
Page 9: Removal
2. Remove the upper section of the handle (2). - Torx T15 C-SC_CSSM Version 1.0 2015-12-14 All rights reserved by FEIN, especially in case of property rights applications. Page 9 of 53 FEIN retains all rights of disposal, such as copying and circulation...
Page 10 7. Remove the upper section of the handle (7). C-SC_CSSM Version 1.0 2015-12-14 All rights reserved by FEIN, especially in case of property rights applications. Page 10 of 53 FEIN retains all rights of disposal, such as copying and circulation...
Page 11 2. Simultaneously press the lugs (2) outward and remove the electronics. C-SC_CSSM Version 1.0 2015-12-14 All rights reserved by FEIN, especially in case of property rights applications. Page 11 of 53 FEIN retains all rights of disposal, such as copying and circulation...
Page 12 5. Pull the cable (6) off the brush holder. 6. Remove the brush holder (7). C-SC_CSSM Version 1.0 2015-12-14 All rights reserved by FEIN, especially in case of property rights applications. Page 12 of 53 FEIN retains all rights of disposal, such as copying and circulation...
Page 13 2. Pull the collar bearing (2) with intermediate gearbox out of the housing. - Torx T15 C-SC_CSSM Version 1.0 2015-12-14 All rights reserved by FEIN, especially in case of property rights applications. Page 13 of 53 FEIN retains all rights of disposal, such as copying and circulation...
Page 14 1. Remove the air guide ring (1). Tools: 2. Remove the stator. - Plastic hammer C-SC_CSSM Version 1.0 2015-12-14 All rights reserved by FEIN, especially in case of property rights applications. Page 14 of 53 FEIN retains all rights of disposal, such as copying and circulation...
Page 15 - Sleeve 80 mm inner diameter 90 mm outer diameter C-SC_CSSM Version 1.0 2015-12-14 All rights reserved by FEIN, especially in case of property rights applications. Page 15 of 53 FEIN retains all rights of disposal, such as copying and circulation...
Page 16 - Sleeve 80 mm inner diameter 90 mm outer diameter C-SC_CSSM Version 1.0 2015-12-14 All rights reserved by FEIN, especially in case of property rights applications. Page 16 of 53 FEIN retains all rights of disposal, such as copying and circulation...
Page 17 - Chuck cone 19 mm 3. Pull off the grooved ball bearing (3). C-SC_CSSM Version 1.0 2015-12-14 All rights reserved by FEIN, especially in case of property rights applications. Page 17 of 53 FEIN retains all rights of disposal, such as copying and circulation...
Page 18  The sealing ring is destroyed during removal and must be replaced. - Arbor with 13 mm diameter C-SC_CSSM Version 1.0 2015-12-14 All rights reserved by FEIN, especially in case of property rights applications. Page 18 of 53 FEIN retains all rights of disposal, such as copying and circulation...
Page 19 2. Remove the clutch part (2). 3. Unscrew the clutch part (3). C-SC_CSSM Version 1.0 2015-12-14 All rights reserved by FEIN, especially in case of property rights applications. Page 19 of 53 FEIN retains all rights of disposal, such as copying and circulation...
Page 20 4. Remove the washer (4). - Inner puller - Slide hammer C-SC_CSSM Version 1.0 2015-12-14 All rights reserved by FEIN, especially in case of property rights applications. Page 20 of 53 FEIN retains all rights of disposal, such as copying and circulation...
Page 21 - Spanner 30 mm - Arbor press - Punch 5 mm C-SC_CSSM Version 1.0 2015-12-14 All rights reserved by FEIN, especially in case of property rights applications. Page 21 of 53 FEIN retains all rights of disposal, such as copying and circulation...
Page 22 2. Remove the washer (2). - Inner puller - Slide hammer C-SC_CSSM Version 1.0 2015-12-14 All rights reserved by FEIN, especially in case of property rights applications. Page 22 of 53 FEIN retains all rights of disposal, such as copying and circulation...
Page 23 26 mm outer diameter 5. Remove the disc (5). - Circlip pliers C-SC_CSSM Version 1.0 2015-12-14 All rights reserved by FEIN, especially in case of property rights applications. Page 23 of 53 FEIN retains all rights of disposal, such as copying and circulation...
Page 24: Fitting
5. Press in the grooved ball bearing (4). - Circlip pliers 6. Insert the circlip (5). C-SC_CSSM Version 1.0 2015-12-14 All rights reserved by FEIN, especially in case of property rights applications. Page 24 of 53 FEIN retains all rights of disposal, such as copying and circulation...
Page 25 - Sleeve 9 mm inner diameter 21 mm outer diameter C-SC_CSSM Version 1.0 2015-12-14 All rights reserved by FEIN, especially in case of property rights applications. Page 25 of 53 FEIN retains all rights of disposal, such as copying and circulation...
Page 26 4. Slide the protective hose (4) onto the collar bearing. C-SC_CSSM Version 1.0 2015-12-14 All rights reserved by FEIN, especially in case of property rights applications. Page 26 of 53 FEIN retains all rights of disposal, such as copying and circulation...
Page 27 5. Fill the gearbox with 13 g of grease. C-SC_CSSM Version 1.0 2015-12-14 All rights reserved by FEIN, especially in case of property rights applications. Page 27 of 53 FEIN retains all rights of disposal, such as copying and circulation...
Page 28 4. Insert the circlip (3). 25 mm outer diameter C-SC_CSSM Version 1.0 2015-12-14 All rights reserved by FEIN, especially in case of property rights applications. Page 28 of 53 FEIN retains all rights of disposal, such as copying and circulation...
Page 29 4. Slide the bearing bush (4) onto the grooved ball bearing. C-SC_CSSM Version 1.0 2015-12-14 All rights reserved by FEIN, especially in case of property rights applications. Page 29 of 53 FEIN retains all rights of disposal, such as copying and circulation...
Page 30 5. Slide the bearing bush (5) onto the grooved ball bearing. 8 mm inner diameter 12 mm outer diameter C-SC_CSSM Version 1.0 2015-12-14 All rights reserved by FEIN, especially in case of property rights applications. Page 30 of 53 FEIN retains all rights of disposal, such as copying and circulation...
Page 31  Ensure that the sleeve lies between the studs (4). C-SC_CSSM Version 1.0 2015-12-14 All rights reserved by FEIN, especially in case of property rights applications. Page 31 of 53 FEIN retains all rights of disposal, such as copying and circulation...
Page 32 2. Insert the air guide ring (2) into the housing in the correct position. - Arbor press - Pressure piece C-SC_CSSM Version 1.0 2015-12-14 All rights reserved by FEIN, especially in case of property rights applications. Page 32 of 53 FEIN retains all rights of disposal, such as copying and circulation...
Page 33 GSZ 11-320 PRL; GSZ 11-320 PERL; GSZ 11-90 PERL 7. Fitting Fitting the collar bearing (applies to: GSZ 11-320 PRL; GSZ 11-320 PERL) 1. Screw the clutch part (1) onto the armature. 2. Put the collar bearing (2) with clutch part onto the intermediate gearbox.
Page 34 3. Attach the collar bearing (2) to the intermediate gearbox. C-SC_CSSM Version 1.0 2015-12-14 All rights reserved by FEIN, especially in case of property rights applications. Page 34 of 53 FEIN retains all rights of disposal, such as copying and circulation...
Page 35 2. Screw in the four screws (2) [2.7 Nm]. - Torx T15 C-SC_CSSM Version 1.0 2015-12-14 All rights reserved by FEIN, especially in case of property rights applications. Page 35 of 53 FEIN retains all rights of disposal, such as copying and circulation...
Page 36 2. Connect the cable (2) to the brush holder as shown in connection diagram. 3. Lay the cables around the studs (3). C-SC_CSSM Version 1.0 2015-12-14 All rights reserved by FEIN, especially in case of property rights applications. Page 36 of 53 FEIN retains all rights of disposal, such as copying and circulation...
Page 37 2. Connect the cable (2) to the brush holder as shown in connection diagram. 3. Lay the cables around the studs (3). C-SC_CSSM Version 1.0 2015-12-14 All rights reserved by FEIN, especially in case of property rights applications. Page 37 of 53 FEIN retains all rights of disposal, such as copying and circulation...
Page 38 2. Connect the choke (2) and the cable to the carbon brush on the opposite side as shown in the connection diagram. 3. Lay the cables around the studs (3). C-SC_CSSM Version 1.0 2015-12-14 All rights reserved by FEIN, especially in case of property rights applications. Page 38 of 53 FEIN retains all rights of disposal, such as copying and circulation...
Page 39 2. Screw the cable (2) onto the switch as shown in the connection diagram [0.8 Nm]. - PH2 cross-tip screwdriver C-SC_CSSM Version 1.0 2015-12-14 All rights reserved by FEIN, especially in case of property rights applications. Page 39 of 53 FEIN retains all rights of disposal, such as copying and circulation...
Page 40 2. Screw the two cables (2) onto the switch as shown in the connection diagram [0.8 Nm]. - PH2 cross-tip screwdriver C-SC_CSSM Version 1.0 2015-12-14 All rights reserved by FEIN, especially in case of property rights applications. Page 40 of 53 FEIN retains all rights of disposal, such as copying and circulation...
Page 41 4. Insert the cover (5) and secure it with the screw [1.5 Nm]. C-SC_CSSM Version 1.0 2015-12-14 All rights reserved by FEIN, especially in case of property rights applications. Page 41 of 53 FEIN retains all rights of disposal, such as copying and circulation...
Page 42  Ensure that the cables lie in the recesses (4).  Pull the cables simultaneously with the electronics. C-SC_CSSM Version 1.0 2015-12-14 All rights reserved by FEIN, especially in case of property rights applications. Page 42 of 53 FEIN retains all rights of disposal, such as copying and circulation...
Page 43  Lay the cables so that they do not cover the opening (2). C-SC_CSSM Version 1.0 2015-12-14 All rights reserved by FEIN, especially in case of property rights applications. Page 43 of 53 FEIN retains all rights of disposal, such as copying and circulation...
Page 44  Press the cable as deep as possible into the recess. 5. Place the terminal (5) in the recess. C-SC_CSSM Version 1.0 2015-12-14 All rights reserved by FEIN, especially in case of property rights applications. Page 44 of 53 FEIN retains all rights of disposal, such as copying and circulation...
Page 45 4. Position the cable clamping piece (3). 5. Screw in the screw (4) [1.5 Nm]. C-SC_CSSM Version 1.0 2015-12-14 All rights reserved by FEIN, especially in case of property rights applications. Page 45 of 53 FEIN retains all rights of disposal, such as copying and circulation...
Page 46 Fitting the choke (GSZ 11 110 V) 1. Place the choke (1) in the recess. C-SC_CSSM Version 1.0 2015-12-14 All rights reserved by FEIN, especially in case of property rights applications. Page 46 of 53 FEIN retains all rights of disposal, such as copying and circulation...
Page 47 1. Fit the upper section of the handle (1). 2. Tighten the screws (2) [1.5 Nm].  Observe the screwdriving sequence. PLEASE NOTE: Up-to-date test data and test instructions after repair can be found on the FEIN Extranet (Customer Service → Repair Guides). C-SC_CSSM Version 1.0 2015-12-14 All rights reserved by FEIN, especially in case of property rights applications.
Page 48: Connection Diagram
GSZ 11-320 PRL; GSZ 11-320 PERL; GSZ 11-90 PERL 8. Connection diagram C-SC_CSSM Version 1.0 2015-12-14 All rights reserved by FEIN, especially in case of property rights applications. Page 48 of 53 FEIN retains all rights of disposal, such as copying and circulation...
Page 49 GSZ 11-320 PRL; GSZ 11-320 PERL; GSZ 11-90 PERL 8. Connection diagram C-SC_CSSM Version 1.0 2015-12-14 All rights reserved by FEIN, especially in case of property rights applications. Page 49 of 53 FEIN retains all rights of disposal, such as copying and circulation...
Page 50 GSZ 11-320 PRL; GSZ 11-320 PERL; GSZ 11-90 PERL 8. Connection diagram C-SC_CSSM Version 1.0 2015-12-14 All rights reserved by FEIN, especially in case of property rights applications. Page 50 of 53 FEIN retains all rights of disposal, such as copying and circulation...
Page 51 GSZ 11-320 PRL; GSZ 11-320 PERL; GSZ 11-90 PERL 8. Connection diagram C-SC_CSSM Version 1.0 2015-12-14 All rights reserved by FEIN, especially in case of property rights applications. Page 51 of 53 FEIN retains all rights of disposal, such as copying and circulation...
Page 52 GSZ 11-320 PRL; GSZ 11-320 PERL; GSZ 11-90 PERL 8. Connection diagram C-SC_CSSM Version 1.0 2015-12-14 All rights reserved by FEIN, especially in case of property rights applications. Page 52 of 53 FEIN retains all rights of disposal, such as copying and circulation...
Page 53 GSZ 11-320 PRL; GSZ 11-320 PERL; GSZ 11-90 PERL 8. Connection diagram C-SC_CSSM Version 1.0 2015-12-14 All rights reserved by FEIN, especially in case of property rights applications. Page 53 of 53 FEIN retains all rights of disposal, such as copying and circulation...

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Gsz 11-320 perl Gsz 11-90 perl