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World Cat 255DC 2022 Owner's Manual

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Summary of Contents for World Cat 255DC 2022

  • Page 2 The following manual is designed to ensure you enjoy your new World Cat for many years to come. We have made every effort to ensure you and your family are safe, enjoy the unique features of a World Cat, and continue to love the World Cat ride that no other boat company can offer.

  • Page 3: Table Of Contents

    TABLE OF CONTENTS Chapter 1: Customer Information ............................5 1.1 Owner’s Portfolio ..............................5 1.2 Warranty Information .............................5 1.3 Dealer Responsibilities ............................5 1.4 Owner’s Responsibilities ............................6 1.5 Manual Legend .................................6 Chapter 2: Boat Information ..............................7 Chapter 3: Boat Specifications ..............................8 3.1 255DC Standard Boat Specs ..........................8 3.2 255DC Standard and Optional Features ......................9 Chapter 4: Safety and Regulations ............................10 4.1 Operator Responsibilities .............................
  • Page 4 5.8.5 Marine Growth ..............................22 5.8.6 Bottom Paint ................................22 Chapter 6: Systems Information ............................23 6.1 Overview ................................23 6.2 Fueling Guidelines ..............................23 6.2.1 Before Fueling ............................... 23 6.2.2 During Fueling ............................... 23 6.2.3 After Fueling ................................23 6.3 Fuel System ................................24 6.3.1 Fuel System Benefits ............................
  • Page 5 7.2.2 Waxing ..................................35 7.2.3 Repair ..................................36 7.3 Bottom Paint ................................36 7.4 Upholstery ................................37 7.5 Trim / Plexiglass / Polyethylene ........................37 7.6 Stainless Steel / Aluminum ..........................37 7.7 Bilge Compartments ............................37 7.8 Cockpit Drains ............................... 38 7.9 Winterization .................................

  • Page 6: Chapter 1: Customer Information

    Chapter 1: Customer Information 1.1 Owner's Portfolio To help you enjoy the many features, benefits, and accessories on your new World Cat, we have provided you with the following materials: • World Cat Owner's Manual (model specific) • Vendor Supplied Manuals for various accessories •...

  • Page 7: Owner's Responsibilities

    It is your responsibility to return your boat to an Authorized World Cat Dealer for warranty work. In the event there is no World Cat dealer within a 100 mile radius of your boating location, it is your responsibility to present the boat to a marine professional in your area as directed and approved by World Cat.

  • Page 8: Chapter 2: Boat Information

    Chapter 2: Boat Information Please fill out the following information and leave in this manual for reference. This information will be important for your Authorized Dealer to provide fast and accurate service. To locate an authorized dealer call 866-485-8899 or email service@worldcat.com. BOAT Model: HIN:...

  • Page 9: Chapter 3: Boat Specifications

    • Massive bow seating & head for a 25ʹ dual console • Versatility for cruising & fishing • Excellent swim ladder *Measured keel to top of fiberglass hardtop w/ no outriggers or electronics installed (not including trailer) All specifications and options subject to change © World Cat 06.21 WORLDCAT.COM...

  • Page 10: 255Dc Standard And Optional Features

    • Raw water washdown • Multicolor: Stardust (top) & Black (bottom) spreader lights • User-friendly On-Ramp™ swim ladder & • Dual ram hydraulic steering swim platform Power • Yamaha F150XB Package All specifications and options subject to change © World Cat 06.21 WORLDCAT.COM...

  • Page 11: Chapter 4: Safety And Regulations

    When completing registration forms you will be asked for the Hull Identification Number (HIN). On your World Cat, the HIN is located on the starboard side of the transom. This number is unique to your boat and will be important for registering your vessel, as well as communicating with your dealer and our service department.

  • Page 12: Recommended Safety Equipment

    Model 255DC remaining on the boat should a failure occur. Remember that this is a guideline for normal operation, and does not release you from WORLD CAT responsibility should an accident occur. You must use rational TARBORO, NC 27885 USA judgment when adverse conditions are expected, and reduce your loads to create a margin of safety.

  • Page 13: Boating Safety Guidelines

    Do not allow individuals under the age of 16 to operate the vessel. Maintain direct supervision of inexperienced op erators. • Ensure that all passengers are safely seated while underway, and are using the hand rails World Cat has provided to remain securely in their seats. •...

  • Page 14: Returning

    4.9 Shallow Water Although your World Cat draws a small amount of water for its size, shallow water should be a concern of all boaters. To avoid this hazard, pay particular attention to navigational markers and know the area you are operating in.

  • Page 15: Emergency Situations

    4.10 Emergency Situations Unfortunately, even the safest boating practices cannot eliminate the potential of emergency situations developing. Therefore you should prepare yourself and your crew to handle any problems that may arise. Establish specific plans for fires, man overboard, collision, etc., and review them with your passengers prior to departing.

  • Page 16: Carbon Monoxide (Co)

    4.11 Carbon Monoxide (CO) !!! DANGER Carbon Monoxide (CO) is a colorless, odorless, and tasteless gas pro duced by the exhaust system of any combustible engine. CO can cause brain damage or death if inhaled over an extended period of time. To protect yourself and your passengers, never block the ventilation outlets in cabins, consoles, or other enclosed spaces.

  • Page 17: Chapter 5: Performance

    Chapter 5: Performance 5.1 Overview This chapter will provide information on the performance characteristics of your catamaran; this is not a substitute for seamanship training or hands-on experience. First time boat owners should use the resources detailed in Chapter 1 to learn proper methods of boat operation. Experienced boaters who have never owned a catamaran should study this chapter completely.

  • Page 18: Steering Controls

    World Cat hull give operators exceptional maneuverability in even the tightest spaces. Because of the superior tracking abilities of the World Cat hull, oversteering can present a problem, especially for owners accustomed to operating conventional boats. Conventional vessels have a tendency to lose tracking abilities in rough and following sea conditions, making constant course corrections necessary.

  • Page 19: Power Steering

    5.6 Power Steering System Diagram The power assist unit provides automobile like steering on your catamaran. The unit is installed in the console between the helm and steering rams. The power for the unit is connected to the port and starboard key switch.
  • Page 20 2018 World Cat 230CC Owners Manual SEA STAR HELM TELEFLEX POWER STEERING ASSIST PUMP HYDRAULIC STEERING HOSE (x2) PIGTAIL HOSE (x3) ALIGNMENT VALVE STEERING CYLINDER (x2)

  • Page 21: Handling Characteristics

    5.7 Handling Characteristics World Cat 255DC is a full planning hull, Planing hulls provide speed and economy of operation since a limited amount of the hull is in contact with the water. Our proven design provides a superior ride, excellent handling characteristics in a variety of conditions, and speed with economy of operation.

  • Page 22: Boating Tips

    Experience is the best way to determine the handling characteristics of your catamaran. Operating the boat in multiple sea conditions and under various loads will help you predict how the boat will perform in any situation. World Cat provides the following recommendations regarding the performance of your catamaran: •...

  • Page 23: Weather Conditions

    5.8.3 Weather Conditions Barometric pressure and humidity can affect the output of your engines. For example, on an extremely hot and humid day, your engine can experience as much as a 10 percent loss in horsepower. Although you should monitor your engines’ performance, be aware that the weather could be a major factor in your boat’s performance.

  • Page 24: Chapter 6: Systems Information

    Chapter 6: Systems Information 6.1 Overview This chapter will provide you with basic information for all the systems on your boat. Understanding this information is imperative, as it directly contributes to the safety and enjoyment of your trips on the water. Talk with your dealer if you need further information on any of these systems.

  • Page 25: Fuel System

    6.3 Fuel System Due to the nature of the hull design, your World Cat 255DC is equipped with separate port and starboard fuel systems. These systems act independently, providing fuel to the engine on their respective side. Tanks are constructed of polyethylene material to prevent corrosion.

  • Page 26: Fuel Distribution System

    6.3.4 Fuel Distribution System The fuel is delivered from the tank to the engine through the “Integrated Fuel Demand Valve” (IFDV), anti- siphon valve, and the fuel line. The IFDV prevents built up pressure inside the tank from being transferred to the engine, while still allowing fuel to flow to the engine for operation.

  • Page 27: Troubleshooting Tips

    6.3.6 Pressure Relief Fuel System Diagram 6.3.7 Troubleshooting Tips Possible Failures Loss of prime on the engine and / or fuel starvation: • Engine stalls out • Engine runs lean • Engine does not draw fuel properly Find possible leakage points and take corrective action: •...

  • Page 28: Ethanol-Blended Fuel

    6.5.2 Battery Distribution Your World Cat is equipped with a Dual Circuit Battery Switch, a “DC MAIN” breaker and four constant hot breakers. Turn the Dual Circuit Battery Switch clockwise to the “ON” position to power on both port and starboard batteries.

  • Page 29: Hour Circuits

    6.6 Battery Selection World Cat supplies the original batteries onboard your vessel. We use Group 27 batteries. In the event of a failure, replacements must be of equal size and specifications (see below):...

  • Page 30: Wiring And Circuit Protection

    6.7 Wiring and Circuit Protection Your World Cat is wired using marine grade tin coated copper wire instead of standard copper wire. Tin coated copper is manufactured to withstand the harsh saltwater environment better than standard copper, which is used for residential applications. Environmentally sealed Deutsch™ connectors are installed on all accessories located below the waterline to ensure watertight connections.

  • Page 31: Accessories

    6.10.1 Navigational Lights Per USCG guidelines, all powered vessels must have navigational and anchor lights. Your World Cat is equipped with navigational lights at the bow and a anchor light on the hardtop. These lights must be used in accordance with USCG regulations when anchored or underway.

  • Page 32: Freshwater Pump

    ® 6.10.13 Yamaha™ 150 HP 4-Strokes Engine Package The Yamaha™ F150 outboards come preinstalled on your World Cat when purchased. Yamaha recommends using regular unleaded (minimum pump octane 86) fuel and Yamalube® 4M engine oil. For additional information and specific operating instructions refer to your Yamaha™ owner’s manual.

  • Page 33: Anchor Windlass

    6.10.14 Anchor Windlass - Freefall Used to deploy and retrieve the anchor. This accessory is controlled by a dedicated switch at the helm and can also be controlled at the bow with up and down foot switches. There is a 5 amp fuse in the anchor locker by the solenoid, as well as a 50amp breaker in the starboard aft battery access area.

  • Page 34: Plumbing System

    The intake and discharge of water is integral to several of the features and accessories provided on your boat, including sanitation devices and water systems. World Cat installs the plumbing components for these systems using high quality marine hoses and stainless clamps. However, this does not eliminate the need for routine checks of plumbing components or connections.

  • Page 35: Promariner Prosport Battery Charger

    Outriggers enhance the fishability of your catamaran and can be a great asset when hunting a trophy catch. World Cat offers Taco™ outriggers as an option. The units are mounted on the fiberglass hardtop and operated using the handles above and outboard of the walkthrough. Use the information provided in section 7.6 to maintain the aluminum on the outriggers and grease the telescoping joints frequently to prevent...

  • Page 36: Chapter 7: Maintenance And Service

    This chapter provides basic information for maintaining the original appearance and dependable performance of your World Cat. Although your vessel is constructed of the finest materials available, the harsh saltwater environment and other factors, including geography and usage rate, will affect its finish and function over time.

  • Page 37: Repair

    This will help prevent marine growth, such as barnacles, which damage the gelcoat and affect performance. World Cat recommends using an epoxy barrier coat prior to painting a new vessel. This will help to prevent, but will not eliminate, gelcoat blistering on the hull, which is not covered by the warranty.

  • Page 38: Upholstery

    Starboard™ can be cleaned using surface cleaners such as 409™. 7.6 Stainless Steel / Aluminum Stainless steel and aluminum are used throughout your vessel. World Cat uses only 316 marine grade stainless hardware and anodized aluminum to provide you with years of service; however, these metals can deteriorate and fail if improperly cared for.

  • Page 39: Winterization

    7.9 Winterization Routine maintenance checks should be performed prior to each trip in accordance with Chapter 1, but a broader assessment should be done before winterizing your catamaran and prior to the first trip of the season. If your local climate does not require winter storage, complete the following steps at least annually to ensure the safe operation of your boat: •...

  • Page 40: Maintenance Schedule

    7.10 Maintenance Schedule Maintenance Each Use Weekly Monthly Quarterly Yearly As Needed Clean hull below the waterline Bottom paint the hull Check / replace sacrificial anodes Wash boat hardware and canvas Wax exterior gelcoat Clean & protect hardware Clean exterior upholstery Clean cabin &...

  • Page 41: Maintenance Log

    7.11 Maintenance Log Service Date Engine Hours Dealer Service / Repairs...
  • Page 42 Chapter 8: Hurricane Preparedness Customer Checklist Equipment To Be Kept On Board: □ □ Chafing gear Two sufficient anchors with 300’ or □ Fenders more oversized rode □ □ Flashlight with spare batteries Battery-operated radio Check Monthly: □ □ Exterior lights operable Engine battery charged □...

  • Page 43: Chapter 8: Hurricane / Moored / Anchored Preparations

    Moored Boat Preparations Make Plans To Have Someone Pick You Up From Your Boat Before The Storm Arrives □ Strip all removable items, including spare rigging. □ Clear self-bailing cockpit drains. □ Close all through hull fittings. □ Remove portable fuel and oil storage containers. □...
  • Page 44 Anchored Boat Preparations Make Plans To Have Someone Pick You Up From Your Boat Before The Storm Arrives □ Strip all removable items, including spare rigging. □ Clear self-bailing cockpit drains. □ Close all through-hull fittings. □ Remove portable fuel and oil storage containers. □...

  • Page 45: Chapter 9: Model Year 2020 Warranty Policy

    World Cat. We encourage you to be honest in your opinions, as it’s this type of direct feedback that helps us get better every day.
  • Page 46 Dealer Pre-Deliver Inspection Form Dealership: Representative: Customer: Delivery Date: Hull I.D. Number: l-Eau1nmant Instrument Check Furniture [l'nnl,- Fire Extinciuisher (Charcie) Gauaes: Cockoit/Bow Table PDI - Manufacturer Soec First Aid Kit Alionment Bench Seats Personal Flotation Device Power Trim & Tilt Temoerature Cocktail Table/Bow filler Fenders w/Lines...
  • Page 47 Hull Identification Number (“HIN”), which is unique to every boat and is located on the stern. It is important to understand what a limited warranty does. It is an agreement between you and World Cat that your vessel will be free from substantial defects in material and workmanship for a specified length of time.
  • Page 48 2022 MODEL YEAR LIMITED WARRANTY World Cat will not be responsible for damage or to continue to repair or replace your boat or any part of it if your continued use prior to repair causes additional damage; If you believe a claim has been denied in error or the dealer has performed the warranty repairs in an unsatisfactory manner, the owner must notify the World Cat Customer Service Department in writing within thirty (30) days of the repair attempt at the address listed below under “Notice.”...
  • Page 49 World Cat will discharge its obligations under this warranty as quickly as possible, but we cannot guarantee any specific completion date. This is due to the potential complexity of the repair or the availability of parts from sources over which World Cat has limited control. You agree that the time for repairs does not include time spent waiting for parts or the time your boat may end up stored at our factory or at a dealer for your convenience or due to scheduling.

  • Page 50: Chapter 10: 255Dc Diagrams

    Chapter 10: 255DC Diagrams 2018 World Cat 255DC Owners Manual Chapter 10: 255DC Diagrams 10.1 Thru-Hull 10.1 Thru-Hull Diagram Aft Bilge Aft Bilge Fishbox Drain Fishbox Drain Scuppers Scuppers Fuel Vents Fuel Vents Water Tank Vent Water Tank Vent Anchor Locker Drain...

  • Page 51: Plumbing Systems Diagrams

    2018 World Cat 255DC Owners Manual 10.2 Plumbing Systems Diagrams 10.2 Plumbing Systems Diagrams 10.2.1 Freshwater Diagram 10.2.1 Freshwater Diagram Toilet 8 Gallon water tank Fresh water pump Transom shower...
  • Page 52 2018 World Cat 255DC Owners Manual 10.2.2 Livewell / Raw Water Systems Diagram 10.2.2 Livewell / Raw Water Systems Diagram Livewell inlet Livewell drain Livewell overflow 3" Rigging tube Raw water washdown Raw water pump Sea Cock Livewell Pump...

  • Page 53: Marine Head Diagram

    2018 World Cat 255DC Owners Manual 10.2.3 Marine Head Diagram 10.2.3 Marine Head Diagram Toilet Macerator pump Waste vent Sea cock Waste tank Waste pump out...

  • Page 54: Wire Code

    10.3 Wire Code BREAKER / FUSE FUNCTION COLOR GAUGE BREAKER / FUSE LOCATION AMPS Head System 20A Fuse Fuse Block Head Light Blue / Red 3A Fuse Fuse Block Console 12V 20A Fuse Fuse Block Stbd 12V 20A Fuse Fuse Block Stereo Purple / Red 1A Fuse...

  • Page 55: Wiring Diagrams

    2018 World Cat 255DC Owners Manual 10.4 Wiring Diagram 10.4 Wiring Diagram ANCHOR WINDLASS 6 GA. RED 6 GA. BLK BOW LIGHT BOW LIGHT 14 GA. 14 GA. GRAY GRAY ANCHOR LOCKER LIGHT 14 GA. BLUE SPEAKER SPEAKER STEREO MACERATOR...
  • Page 56 World Cat 255DC Outrigger Location...
  • Page 59 255DC Parts Manual Chapter 1: Hatches and Lids Brand: Teak Isle Model: 82720-306583 WC Part #: 20157277 Application: STBD Hatch Artic White (11 3/16x14 3/4) Brand: Fin-Addict Marine Model: N/A WC Part #: 20157272 Application: 255DC Transom Door (Arctic White Starboard ST) Brand: Teak Isle Model: 82720-306582 WC Part #:...
  • Page 60 255DC Parts Manual Brand: SeaStar Solutions (Tanks) Model: 208010 WC Part #: 30220001001 Application: Waste Tank 10Gal (255DC) Chapter 3: Thru hulls, Fittings and Pluming Brand: Premier Products Ltd. Model: 56655 WC Part #: 20163452 Application: Thru-Hull, Resin 90° w/SS Cover, 1-1/8" Brand: Premier Products Ltd.
  • Page 61 255DC Parts Manual Brand: Xylem Model: 30642- 1000- 50 WC Part #: 20160142 Plastic Elbow (3/4") 90 DEG Application: Brand: Attwood Corporation Model: DS0212B WC Part #: 20163568 Application: Whale Twist Deck Shower Angled Base (Cold Only) Brand: Acr Industries Model: EL112 20160084 WC Part #:...
  • Page 62 255DC Parts Manual Brand: Premier Products Ltd. Model: 56409C 20160512 WC Part #: 1 1/2" Waste Pump Out Application: Brand: Marine Hardware Inc. Model: THMR.750-BM 20160355 WC Part #: Thru Hull Bronze 3/4" Application: Brand: Xylem Model: 37045-4022 26500614 WC Part #: Jabsco Quiet-Flush Toilet (Elongated Bowl, 78 Degree Application: Discharge)
  • Page 63 255DC Parts Manual Chapter 5: Electrical Brand: Marinco Model: 705-50A/B WC Part #: 20190375 Application: Heavy Duty Circuit Breaker (50A) Brand: Lewmar Model: 69600732 WC Part #: 20170874 Application: Lewmar Windlass Up/Down Foot Switches (Black) Brand: Professional Mariner Model: 51201B WC Part #: 20150382 Application: PSPT AC Plug Holder w/ Clamp Brand: Imtra Corp.
  • Page 64 255DC Parts Manual Brand: Pacer Marine Model: N/A WC Part #: 20300381 Application: 2740/2770/2780/255/23DC Hardtop Panel Brand: Marinco Model: 12VBR.OEM WC Part #: 20190123 Application: 12VDC Outlet for Downriggers Brand: Attwood Corporation Model: 5550-24S1 WC Part #: 20200389000 Application: Attwood LED Mast Light (24") - S/S Base Brand: Attwood Corporation Model:...
  • Page 65 255DC Parts Manual Brand: Attwood Corporation Model: NV1012SS-DC1 20200403 WC Part #: Application: LED Bow Lights (PR) (ASM-DKMT LT, SS PR) Brand: Itc Inc. Model: 69922B-NI3KE/F WC Part #: 20200379 LED Reading Light (Nickel Finish) Application: Chapter 6: Hardware Gem Products Inc. Brand: 1227 Model:...
  • Page 66 255DC Parts Manual Brand: Premier Products Ltd. Model: 56010 WC Part #: 20160242 Application: 8" Herreshoff Cleat Brand: Whitecap Industries Model: 6082 (188532) WC Part #: 20160241 Application: 5in Straight Chock for pulpit Brand: Ocean Accessories LLC Model: M5-70-014-8 WC Part #: 20160357 Application: Magnetic Door Holder (Proud/Flush) Brand: LaVanture...
  • Page 67 255DC Parts Manual Brand: Gem Products Inc. Model: 68504 WC Part #: 20163550 Application: 8" Cutting Edge sleek pull up cleat Tampa Yacht Manufacturing, LLC Brand: Model: HCC-20207-GR WC Part #: 20157708000 Application: 7-1/2" Handrail With Round Flanges G G Schmitt Brand: Model: 672-593M WC Part #: 20163587...
  • Page 68 255DC Parts Manual Brand: Marine Town Inc Model: 0207673N WC Part #: 20163671 Application: Stainless Steel Cubic Magnet Holder 25 x 10 Proud Brand: Marine Town Inc Model: 0207673N WC Part #: 20164003000 Application: Stainless Steel Cubic Magnet 25 x 10 Proud - North Brand: RDI Model: 1020WD 20156871...
  • Page 69 255DC Parts Manual Chapter 7: Table Parts and Other Accessories Brand: Marinco Model: N20803W WC Part #: 20157660000 Application: Day/Night (3" White Solar Mini-Vent) Brand: T-H Marine Supplies Inc. Model: CB-4-DP WC Part #: 20163444 Application: 4.5" Cable Boot - Black Brand: T-H Marine Supplies Inc.
  • Page 70 255DC Parts Manual Brand: Springfield Marine & Aluminum Model: 3660014-A WC Part #: 20160324 Application: Stowable Table Post (14.5") Brand: Springfield Marine & Aluminum Model: 3660032-A WC Part #: 20160195 Application: Stowable Table Post (27") Brand: Springfield Marine & Aluminum Model: 3660017 WC Part #: 20160197 Application: Stowable Table Base...
  • Page 71 255DC Parts Manual Brand: Attwood Model: 99ICV000-1 WC Part #: 20163465 Application: Attwood Inlet Control Valve (EPA Diurnal) Brand: Attwood Corporation Model: 99DFPVSZ1 WC Part #: 20163488 Application: Pressure Relief Gas Fill (Straight Zamak Chrome) Brand: Teleflex Seastar Model: HH6541-3 WC Part #: 20180022 Application: Hydraulic Tilt Helm Sea Star...
  • Page 72 Notes...
  • Page 73 Notes...

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