Stober POSIDRIVE FDS 5000 Series Projecting Manual
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Stober POSIDRIVE FDS 5000 Series Projecting Manual

Stober POSIDRIVE FDS 5000 Series Projecting Manual

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POSIDRIVE® FDS 5000
Projecting manual
Installation
Connecting
Accessories
V 5.6-S or later
08/2020
en

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Summary of Contents for Stober POSIDRIVE FDS 5000 Series

  • Page 1 POSIDRIVE® FDS 5000 Projecting manual Installation Connecting Accessories V 5.6-S or later 08/2020...

  • Page 2: Table Of Contents

    Table of contents Projecting manual POSIDRIVE® FDS 5000 Table of contents Introduction ..............About this manual ..
  • Page 3 Table of contents Projecting manual POSIDRIVE® FDS 5000 3.4.1 Size 0: FDS 5007A to FDS 5015A ........22 3.4.2 Size 1: FDS 5022A to FDS 5075A .
  • Page 4 Table of contents Projecting manual POSIDRIVE® FDS 5000 5.3.4 Forming ............58 X11: 24 V power .

  • Page 5: Introduction

    Information on programming with 441693 POSITool You can find the latest document versions at www.stoeber.de. Note that the programming functionality of POSITool can only be used after training by STOBER. You can find information on training at www. stoeber.de. ID 442269.10...

  • Page 6: Further Support

    Introduction Projecting manual POSIDRIVE® FDS 5000 The devices of the 5th generation of STOBER inverters can be optionally connected with different fieldbus systems. The connection is described in the following manuals: Manuals PROFIBUS DP operating manual 441687 CANopen operating manual...

  • Page 7: Abbreviations, Formula Symbols And Indices

    Introduction Projecting manual POSIDRIVE® FDS 5000 Abbreviations, formula symbols and indices Abbreviations Analog output Alternating Current Analog input Absolute Encoder Support Binary output Battery Binary input Size Size Controller Area Network Brake chopper Computerized Numerical Control Control Unit Direct Current Input/output Electromagnetic Compatibility EtherCAT...
  • Page 8 Introduction Projecting manual POSIDRIVE® FDS 5000 Formula Unit Explanation symbols Frequency Output frequency Output frequency of the power unit Maximum frequency Internal pulse clock frequency of the power unit PWM,PU Current Input current Maximum input current 1max Maximum input current of the control unit 1maxCU Maximum input current of the power unit 1maxPU...

  • Page 9: Symbols, Identifiers, Marks

    Introduction Projecting manual POSIDRIVE® FDS 5000 Input voltage of the control unit Input voltage of the power unit Maximum input voltage 1max Output voltage Output voltage of the backup battery 2BAT Output voltage of the power unit Maximum voltage Maximum voltage of the power unit maxPU Off limit of the brake chopper offCH...
  • Page 10 Introduction Projecting manual POSIDRIVE® FDS 5000 ® ® ® POSIDRIVE , POSIDYN and POSISwitch are trademarks of STÖBER Antriebstechnik GmbH + Co. KG. The following names that are used in conjunction with the device, its optional equipment and its accessories are trademarks or registered trademarks of other companies: Trademarks ®...

  • Page 11: Notes On Safety

    Notes on safety Projecting manual POSIDRIVE® FDS 5000 Notes on safety The devices can represent a source of danger. Therefore observe • the safety guidelines, technical rules and regulations given in the following sections and the • Generally applicable technical rules and regulations. Always read the corresponding documentation as well.

  • Page 12: Ambient Conditions

    • Use with mechanical vibration and impact loads exceeding the limits specified in the technical data in the projecting manuals Implementation of the following applications is only permitted after approval is obtained from STOBER: • Use in non-stationary applications ID 442269.10...

  • Page 13: Qualified Personnel

    Notes on safety Projecting manual POSIDRIVE® FDS 5000 Qualified personnel Since the devices may harbor residual risks, all configuration, transportation, installation and commissioning tasks including operation and disposal may only be performed by trained personnel who are aware of the possible risks.

  • Page 14: Installation And Connection

    Notes on safety Projecting manual POSIDRIVE® FDS 5000 Installation and connection Installation and connection work are only permitted after the device has been isolated from the power! The accessory installation instructions allow the following actions during the installation of accessories: •...

  • Page 15: Commissioning, Operation And Service

    Note that the discharge time of the DC link capacitors is up to 6 minutes. You can only determine the absence of voltage after this time period. You can carry out work on the inverter later. Repairs may only be performed by STOBER. Send faulty devices with a fault description to: STÖBER Antriebstechnik GmbH + Co.

  • Page 16: Disposal

    Observe the specifications for the UL-compliant line fuse in section 5.3.1. Motor protection All models of the 5th generation of STOBER inverters have a certified i²t model, a calculation model for thermal monitoring of the motor. This fulfills the requirements of a semiconductor motor overload protection in accordance with the change to UL 508C from May 2013.
  • Page 17 Motor temperature sensor All models of the 5th generation of STOBER inverters starting with HW 200 have connections for PTC thermistors (NAT 145 °C) or KTY (KT84-130) or Pt temperature sensors (Pt1000). Observe the terminal description X2 for proper connection, see section 5.8.

  • Page 18: Presentation Of Notes On Safety

    Notes on safety Projecting manual POSIDRIVE® FDS 5000 2.12 Presentation of notes on safety NOTICE Notice means that property damage may occur  if the stated precautionary measures are not taken. CAUTION! Caution with warning triangle means that minor injury may occur ...

  • Page 19: Technical Data

    Technical data Projecting manual POSIDRIVE® FDS 5000 Technical data Type designation Sample code Explanation Code Designation Design Series Generation 5th Generation Power 075 = 7.5 kW – Hardware variants No identification: up to HW 199 A: HW 200 and above Version Auxiliary voltage for control electronics:...

  • Page 20: General Data Of The Inverters

    Technical data Projecting manual POSIDRIVE® FDS 5000 General data of the inverters 3.3.1 Transportation, storage and operating environment NOTICE Material damage! The DC link capacitors in devices of sizes 0, 1 and 2 can lose their electrical strength through long storage times.

  • Page 21: Weight

    Technical data Projecting manual POSIDRIVE® FDS 5000 3.3.3 Weight Device Weight Without packaging [kg] With packaging [kg] FDS 5007A FDS 5004A FDS 5008A FDS 5015A FDS 5022A FDS 5040A FDS 5055A FDS 5075A If you order an inverter with accessory parts, the weight is increased by the following amounts: •...

  • Page 22: Electrical Data

    Technical data Projecting manual POSIDRIVE® FDS 5000 Electrical data Information An explanation of the most important formula symbols can be found in section 1.4 Abbreviations, formula symbols and indices. 3.4.1 Size 0: FDS 5007A to FDS 5015A Type FDS 5007A FDS 5004A FDS 5008A FDS 5015A...

  • Page 23: Size 1: Fds 5022A To Fds 5075A

    Technical data Projecting manual POSIDRIVE® FDS 5000 3.4.2 Size 1: FDS 5022A to FDS 5075A Type FDS 5022A FDS 5040A FDS 5055A FDS 5075A ID no. version /H 55424 55425 55426 55427 ID no. version /L 55416 55417 55418 55419 Recommended motor rating 2.2 kW 4.0 kW...

  • Page 24: Power Loss Data Of The Inverter According To En 50598

    Technical data Projecting manual POSIDRIVE® FDS 5000 ID 442269.10...
  • Page 25 Technical data Projecting manual POSIDRIVE® FDS 5000 ID 442269.10...

  • Page 26: Power Loss Data Of Accessories

    Technical data Projecting manual POSIDRIVE® FDS 5000 3.4.4 Power loss data of accessories Type Absolute losses Safety module ASP 5001 Terminal module LEA 5000 Fieldbus module CAN 5000 Fieldbus module DP 5000 < 2 Fieldbus module ECS 5000 < 2 Fieldbus module PN 5000 <...

  • Page 27: Dimensions

    Technical data Projecting manual POSIDRIVE® FDS 5000 Dimensions 3.5.1 Size 0 to 2: FDS 5007A to FDS 5150A EM 5000 / BRM 5000 Dimensions [mm] Size 0 Size 1 Inverter Height Width Depth EMC shroud Height 37,5 Depth Fastening holes Vertical distance Vertical distance to upper edge a) h...

  • Page 28: Brake Resistors Fds 5Xxxa

    Technical data Projecting manual POSIDRIVE® FDS 5000 Brake resistors FDS 5xxxA 3.6.1 FZMU, FZZMU Braking resistor – inverter assignment Type FZMU 40065 FZZMU 40065 ID no. 49010 53895 FDS 5007A — FDS 5004A — FDS 5008A — FDS 5015A — FDS 5022A —...
  • Page 29 Technical data Projecting manual POSIDRIVE® FDS 5000 Dimensions [mm] Type FZMU 40065 FZZMU 40065 ID no. 49010 53895 400  65 400  65 L x D 6.5  12 6.5  12 FZMU FZZM(U) Drill pattern ID 442269.10...

  • Page 30: Gvadu, Gbadu

    Technical data Projecting manual POSIDRIVE® FDS 5000 3.6.2 GVADU, GBADU Braking resistor – inverter assignment Type GVADU GBADU GBADU GBADU 21020 26530 33530 40530 ID no. 55441 55442 55443 55499 FDS 5007A — FDS 5004A — FDS 5008A — FDS 5015A —...
  • Page 31 Technical data Projecting manual POSIDRIVE® FDS 5000 Dimensions [mm] Type GVADU GBADU GBADU GBADU 21020 26530 33530 40530 ID no. 55441 55442 55443 55499 18.2 28.8 28.8 28.8 10.8 10.8 10.8  65° 73° 73° 73° ID 442269.10...

  • Page 32: Bottom Brake Resistor Rb 5000

    Technical data Projecting manual POSIDRIVE® FDS 5000 3.6.3 Bottom brake resistor RB 5000 Braking resistor – inverter assignment Type RB 5047 RB 5100 RB 5200 ID no. 44966 44965 44964 FDS 5007A — FDS 5004A — FDS 5008A — FDS 5015A —...

  • Page 33: Output Derater

    The motor temperature sensor evaluation is faulting due to cable capacitances.  If you do not use a cable from STOBER for a cable length over 50 m, you must wire the motor temperature sensor and the brake separately (maximum length: 100 m).
  • Page 34 Technical data Projecting manual POSIDRIVE® FDS 5000 Information The following technical data applies for a rotary field frequency of 200 Hz. For example, this rotary field frequency is achieved with a motor with 4 pole pairs and a nominal speed of 3000 rpm. Always observe the specified derating for higher rotary field frequencies.
  • Page 35 Technical data Projecting manual POSIDRIVE® FDS 5000 Projecting Select the output chokes according to the rated currents of the motor and output chokes. In particular, observe the derating of the output choke for rotary field frequencies higher than 200 Hz. You can calculate the rotary field frequency for your drive with the following formula: ...
  • Page 36 Technical data Projecting manual POSIDRIVE® FDS 5000 Dimensions TEP3720-0ES41 4EP3820-0CS41 Height h [mm] Max. 153 Max. 153 Width w [mm] Depth d [mm] Vertical distance – fastening holes a1 [mm] Vertical distance – fastening holes a2 [mm] Horizontal distance – fastening holes...

  • Page 37: Installation

    Installation Projecting manual POSIDRIVE® FDS 5000 Installation This chapter will give you information about installation. This includes: • Installation of the inverter in the switching cabinet • Installation of accessories on or in the inverter WARNING! Danger of personal injury and material damage due to electric shock! ...
  • Page 38 Installation Projecting manual POSIDRIVE® FDS 5000 • • Avoid installation above or in the immediate vicinity of heat-generating devices, e.g. output chokes or braking resistors: • To ensure there is sufficient air circulation in the control cabinet, observe the minimum clearances. Min.

  • Page 39: Accessories

    Installation Projecting manual POSIDRIVE® FDS 5000 Accessories 4.2.1 Installing the bottom brake resistor and inverter WARNING! Danger of personal injury and material damage due to electric shock!  Always switch off all power supply voltage before working on the inverter! Note that the discharge time of the DC link capacitors is up to 6 minutes.
  • Page 40 Installation Projecting manual POSIDRIVE® FDS 5000 2. Place the device on the guides: 3. Press the device down on the guides: 4. Attach the device to the studs with the screws and washers:  You have installed the submounting brake resistor. 5.

  • Page 41: Installation Of Emc Shroud Or Brake Module

    Installation Projecting manual POSIDRIVE® FDS 5000 4.2.2 Installation of EMC shroud or brake module 4.2.2.1 Attaching EMC shroud EM 5000 You can use the EM 5000 EMC shroud to connect the cable shield of the power cable. The EMC shroud EM 5000 and the brake module BRM 5000 are identical in terms of mechanics.
  • Page 42 Installation Projecting manual POSIDRIVE® FDS 5000 2. Insert the module into the openings on the inverter at a slight angle: 3. Press the back of the component either directly on the mounting plate or on the threaded bolt in the bottom: 4.

  • Page 43: Installation Of Terminal Extension Lea 5000

    Installation Projecting manual POSIDRIVE® FDS 5000 4.2.3 Installation of terminal extension LEA 5000 WARNING! Danger of personal injury and material damage due to electric shock!  Always switch off all power supply voltage before working on the inverter! Note that the discharge time of the DC link capacitors is up to 6 minutes.
  • Page 44 Installation Projecting manual POSIDRIVE® FDS 5000 3. Put the metal plate over the base strip. Pay attention to the alignment of the metal plate! 4. Replug the connector on the terminal extension. 5. Guide the option board in the inverter so that the gold contacts are pushed in the black terminal block: 6.

  • Page 45: Installation Of Canopen, Profibus, Ethercat Or Profinet Accessories

    Installation Projecting manual POSIDRIVE® FDS 5000 4.2.4 Installation of CANopen, PROFIBUS, EtherCAT or PROFINET accessories WARNING! Danger of personal injury and material damage due to electric shock!  Always switch off all power supply voltage before working on the inverter! Note that the discharge time of the DC link capacitors is up to 6 minutes.
  • Page 46 Installation Projecting manual POSIDRIVE® FDS 5000 2. Remove the punched out metal plate with pliers: 3. Remove the screws on the option board: 4. Guide the D-sub connector of the board from below through the metal plate: 5. Fasten the board on the metal plate with the screws removed in step 3: ID 442269.10...
  • Page 47 Installation Projecting manual POSIDRIVE® FDS 5000 6. Guide the option board in the inverter so that the gold contacts are pushed in the black terminal block: 7. Fasten the plate to the inverter with the fastening screws:  You have now installed the accessory. ID 442269.10...
  • Page 48 Installation Projecting manual POSIDRIVE® FDS 5000 To connect EtherCAT or PROFINET, you need the following accessory. The accessory is installed above the inverter display: • EtherCAT: ECS 5000 • PROFINET: PN 5000 For installation you need: • A Torx screwdriver TX10; a Phillips screwdriver. •...
  • Page 49 Installation Projecting manual POSIDRIVE® FDS 5000 3. Fasten the plate on the circuit board with the screw with the detent edge disk that is included: 4. Guide the option board in the inverter so that the gold contacts are pushed in the black terminal block: 5.

  • Page 50: Connection

    Connection Projecting manual POSIDRIVE® FDS 5000 Connection Overview of terminals Front and top of the device  (in the example with fieldbus module CAN 5000) Housing ground X10 – 230V/400 V power X12 ASP 5001 (option) X11 – 24 V power Fieldbus modules (accessories): •...

  • Page 51: Fieldbus Modules

    Connection Projecting manual POSIDRIVE® FDS 5000 Bottom of the device (in the example with brake module BRM 5000) X4 Encoder X2 Motor temperature sensor, brake X22 DC link BRM 5000: X302 X20 Motor BRM 5000: X301 X21 Braking resistor BRM 5000: X300 5.1.1 Fieldbus modules Top of device with fieldbus module CANopen CAN 5000...
  • Page 52 Connection Projecting manual POSIDRIVE® FDS 5000 Top of device with fieldbus module EtherCAT ECS 5000 Top of device with fieldbus module PROFINET PN 5000 ID 442269.10...

  • Page 53: Emc Connection

    Connection Projecting manual POSIDRIVE® FDS 5000 EMC connection Information This chapter contains general information on EMC-suitable installation. These are only recommendations. Depending on the application, the ambient conditions and the legal requirements, measures in addition to this recommendations may be required. •...

  • Page 54: X10: 230 V/400 V Power

    Connection Projecting manual POSIDRIVE® FDS 5000 X10: 230 V/400 V power Terminal description – single-phase power connection Size 0 Designation Function Data — Plastic dummy plug — Input voltage 230 V +20 %/-40 % 50/60 Hz Neutral conductor — Protective ground —...

  • Page 55: Line Fuse

    Connection Projecting manual POSIDRIVE® FDS 5000 5.3.1 Line fuse The device's cables and output are protected by means of line fuse. Various protective devices may be used for this purpose: • Full range fuse (class "gG" in accordance with IEC class specification or "slow blow" in accordance with VDE) Miniature circuit breaker ...

  • Page 56: Residual Current Safety Device

    5.3.2 Residual current safety device STOBER devices can be protected with a Residual Current protective Devices (RCD) to detect residual currents. Residual current protective devices prevent electrical accidents, especially ground fault through the body. They are generally distinguished according to their triggering limit and suitability for detecting different types of residual current.

  • Page 57: Housing Ground

    Connection Projecting manual POSIDRIVE® FDS 5000 Installation DANGER! Electric shock hazard! Stray and residual currents with a DC current component can restrict the functionality of residual current protective devices types A and AC.  Always follow the installation instructions for the protective devices you are using. 5.3.3 Housing ground Note the following information on the connection of the protective earth to ground the housing correctly:...

  • Page 58: Forming

     Use devices in storage annually or before startup. Perform forming for stored devices. Information STOBER recommends connecting stored devices to the supply voltage according to the wiring shown for one hour every year. Please note that the inverters are designed exclusively for operation in TN networks.
  • Page 59 Connection Projecting manual POSIDRIVE® FDS 5000 If annual forming is not possible, form the stored devices before commissioning according to the wiring and voltage levels shown below. L1 N PE L1 L2 L3 PE Legend L1–L3 = lines 1 to 3 N = neutral conductor PE = protective ground F1 = fuse...
  • Page 60 Connection Projecting manual POSIDRIVE® FDS 5000 Power voltage [%] Time [h] Storage time 1 - 2 years: Before enabling, apply voltage for one hour. Storage time 2 - 3 years: Before enabling, form as per curve. Storage time 3 years: Before enabling, form as per curve.

  • Page 61: X11: 24 V Power

    Connection Projecting manual POSIDRIVE® FDS 5000 X11: 24 V power With device version /L, connection of 24 V on X11 is required for the powering of the control unit. NOTICE Danger of damage to the device due to overload!  If the 24 V power is looped through, a max. of four devices may be powered on one line. Terminal description size 0 and size 1 Designation Function...

  • Page 62: X1: Enable And Relay 1

    Connection Projecting manual POSIDRIVE® FDS 5000 Example of the connection of two devices Inverter Inverter X1: Enable and relay 1 Use the enable signal to enable the power pack of the inverter. Starting with V 5.5-C, the function of relay 1 can be adjusted in parameter F10.
  • Page 63 Connection Projecting manual POSIDRIVE® FDS 5000 Maximum conductor cross-section Connection type Maximum conductor cross-section Rigid Flexible Flexible with cable end, without plastic sleeve Flexible with cable end, with plastic sleeve 2 leads with the same cross-section — with double cable end Example of connection For a UL-compliant application, the use of a 1 A fuse before relay 1 is mandatory.

  • Page 64: X20: Motor

    Connection Projecting manual POSIDRIVE® FDS 5000 X20: Motor Terminal description - size 0 and size 1 Designation Function Size 0 Size 1 Motor connection, phase U Motor connection, phase V Motor connection, phase W Protective ground Minimum tightening torque M –...
  • Page 65 Connection Projecting manual POSIDRIVE® FDS 5000 The graphic below shows an example for the shielded connection of a motor with output choke (graphic: icotek GmbH). 1U1 1U2 1V1 1V2 1W1 1W2 Pin 7 and 8 are bridged at the output derator ID 442269.10...
  • Page 66 Connection Projecting manual POSIDRIVE® FDS 5000 Example of connection PES: HF shield connection via large-surface connection to PE Inverter W PE ID 442269.10...

  • Page 67: X12: Asp 5001 - Safe Torque Off

    Connection Projecting manual POSIDRIVE® FDS 5000 X12: ASP 5001 – Safe Torque Off Information If you want to use the safety function, you need option ASP 5001. It is imperative you read the operating instructions ASP 5001, see section 1.2 Further documentation, and integrate the safety technology in your safety circuit in accordance with the description given there.

  • Page 68: X2; X300 - X302; X141: Motor Temperature Sensor, Motor Holding Brake

    Connection Projecting manual POSIDRIVE® FDS 5000 Maximum conductor cross-section Connection type Maximum conductor cross-section Rigid Flexible Flexible with cable end, without plastic sleeve Flexible with cable end, with plastic sleeve 2 leads with the same cross-section — with double cable end X2;...
  • Page 69 Connection Projecting manual POSIDRIVE® FDS 5000 Information Note that the evaluation of a Pt1000 is only possible from firmware V 5.6-S. Before using a Pt or KTY sensor, note that motor protection is not ensured to the same extent as when monitoring with PTC triplet.
  • Page 70 Connection Projecting manual POSIDRIVE® FDS 5000 Other cable requirements Technical Data Insulation stripping length 10 mm Connection of a 24 V motor halting brake and the temperature sensor with BRM 5000 You can use the optional braking module BRM 5000 to connect a 24 V motor halting brake to the inverter. WARNING! Danger of personal injury and material damage due to electric shock! ...
  • Page 71 Connection Projecting manual POSIDRIVE® FDS 5000 Other cable requirements Technical Data Insulation stripping length 10 mm Terminal description – X301 on BRM 5000 Connect the motor halting brake and the motor temperature sensor to terminal X301. Designation Function Data 1BD2 Reference potential for Pin 2 —...
  • Page 72 Connection Projecting manual POSIDRIVE® FDS 5000 Maximum conductor cross-section Connection type Maximum conductor cross-section Rigid Flexible Flexible with cable end, without plastic sleeve Flexible with cable end, with plastic sleeve 2 leads with the same cross-section with double cable end Other cable requirements Technical Data Insulation stripping length...
  • Page 73 Connection Projecting manual POSIDRIVE® FDS 5000 Brake connection with BRM 5000 for 24 V DC brake Inverter 1 2 3 4 8 7 6 5 X300 X302 X301 BRM 5000 1 2 3 4 brake PTC Indirect brake control Inverter 1 2 3 4 brake ID 442269.10...

  • Page 74: X21: Braking Resistor

    Connection Projecting manual POSIDRIVE® FDS 5000 X21: Braking resistor An external braking resistor may be necessary during generating operation. For the technical data on the braking resistors, see chapter 3. Terminal description – size 0 and size 1 Designation Function Size 0 Size 1 Connection of braking resistor...

  • Page 75: X22: Dc Link Coupling

    Connection Projecting manual POSIDRIVE® FDS 5000 5.10 X22: DC link coupling Information Remember that the DC link coupling described here can only be used with the device families MDS 5000, SDS 5000 and FDS 5000. When you have axes in your system which operate in combination and are continuously regenerative and motor-driven, the DC link coupling may offer advantages.
  • Page 76 Connection Projecting manual POSIDRIVE® FDS 5000 Terminal description X22 – size 0 and size 1 Designation Function Size 0 Size 1 Reference potential for DC link + Potential of DC link Minimum tightening torque M – screw-type terminals Size Size 0 Size 1 Unit [Nm]...
  • Page 77 Connection Projecting manual POSIDRIVE® FDS 5000 Principal circuit diagram The following figure shows the principle circuit diagram of the DC link connection. The inverters can be connected to each other in up to three groups. The possible combinations are shown in the table in the following section.
  • Page 78 Connection Projecting manual POSIDRIVE® FDS 5000 Combinations The following table shows the possible combinations for the DC link connection. There are a total of 15 combinations available. Example: Combination no. 7: With combination no. 7, you can combine an inverter of size 1 in group 1 with two devices of size 0 in group 2.
  • Page 79 Connection Projecting manual POSIDRIVE® FDS 5000 Fuses CAUTION! Danger of machine standstill! If a fuse element fails, the second fuse element will be damaged.  Always replace the elements of a fuse in pairs. Remember the following points during mounting and operation: •...

  • Page 80: X100 - X103: Analog And Binary Signals

    Connection Projecting manual POSIDRIVE® FDS 5000 5.11 X100 – X103: Analog and binary signals Remember that the terminals X100 and X101 are integrated in the device. Terminals X103D and X103E are integrated on the optional LEA 5000 accessory. WARNING! Danger of faulty machine behavior due to EMC faults! ...
  • Page 81 Connection Projecting manual POSIDRIVE® FDS 5000 Terminal description Designation Function Data + input of the analog input AE1  AE1+ Reference: pin 3 Resolution:  = ± 10 V 10 Bit + sign = 40 kΩ Offset < 100 mV against pin 3 = 30 V 1max Tolerance <...
  • Page 82 Connection Projecting manual POSIDRIVE® FDS 5000 Maximum conductor cross-section Connection type Maximum conductor cross-section Rigid Flexible Flexible with cable end, without plastic sleeve Flexible with cable end, with plastic sleeve 2 leads with the same cross-section — with double cable end Terminal description X101 General specification Maximum cable length...
  • Page 83 Connection Projecting manual POSIDRIVE® FDS 5000 Maximum conductor cross-section Connection type Maximum conductor cross-section Rigid Flexible Flexible with cable end, without plastic sleeve Flexible with cable end, with plastic sleeve 2 leads with the same cross-section — with double cable end Information When the 24 V power fails, binary inputs BE6 to BE13 have signal status 0 (regardless of the physical signal state).
  • Page 84 Connection Projecting manual POSIDRIVE® FDS 5000 Maximum conductor cross-section Connection type Maximum conductor cross-section Rigid Flexible Flexible with cable end, without plastic sleeve Flexible with cable end, with plastic sleeve 2 leads with the same cross-section — with double cable end Terminal description X103E –...
  • Page 85 Connection Projecting manual POSIDRIVE® FDS 5000 Maximum conductor cross-section Connection type Maximum conductor cross-section Rigid Flexible Flexible with cable end, without plastic sleeve Flexible with cable end, with plastic sleeve 2 leads with the same cross-section — with double cable end Connection examples Potentiometer Current (0 - 20 mA, 4 - 20 mA)

  • Page 86: Encoder

    Connection Projecting manual POSIDRIVE® FDS 5000 5.12 Encoder Information Remember that the encoder interfaces can usually evaluate or simulate several systems (e.g., HTL and TTL incremental encoder). In the parameters enter the particular system that you are connecting to an interface. Please consult the inverter operating manual in this case. 5.12.1 NOTICE Danger of encoder destruction!
  • Page 87 Encoder supply Through Remarks 15–16 V Pin 12 (sense) not used STOBER asynchronous motors HTL encoder: Bridge created in the cable plug Pin 12 (sense) bridged with pin 2 (GND) that is connected to X4. Terminal description X4 for HTL encoder...
  • Page 88 Connection Projecting manual POSIDRIVE® FDS 5000 Terminal description X4 for TTL encoders Designation Function, data — — Socket Reference for encoder supply to pin 4 — — Encoder supply Differential input for B channel — — Differential input for N channel Differential input for A channel —...

  • Page 89: Be Encoder And Ba Encoder Simulation

    Connection Projecting manual POSIDRIVE® FDS 5000 5.12.2 BE encoder and BA encoder simulation To evaluate single-ended incremental or pulse/directional signals, use binary inputs BE3, BE4 and BE5. If you would like to simulate them, use outputs BA1 and BA2. General specification Maximum cable length 30 m Signal level...
  • Page 90 Connection Projecting manual POSIDRIVE® FDS 5000 Terminal description X101 – Incremental encoder and pulse train Designation Function Data GND 18 V Reference ground for pin 19 — DGND Reference ground for pins 11 to 18 — — — — Evaluation: Incremental encoder: N Pulse train: –...

  • Page 91: Fieldbus

    Connection Projecting manual POSIDRIVE® FDS 5000 5.13 Fieldbus 5.13.1 X200: CANopen Prerequisite for the CANopen link: • CAN 5000 Information Please see the supplementary documentation of CANopen (see section 1.2 Further documentation)! Terminal description X200 Designation Function — — Plug CAN-low CAN-low line Signal Ground...

  • Page 92: X200: Profibus

    Connection Projecting manual POSIDRIVE® FDS 5000 5.13.2 X200: PROFIBUS Prerequisite for the PROFIBUS link: • DP 5000 Information Please see the supplementary documentation of PROFIBUS DP (see section 1.2 Further documentation)! Terminal description X200 Designation Function — — socket — —...

  • Page 93: X200, X201: Ethercat

    — Fig. 5-3Top of device with terminals X201 and X200 Cable specification STOBER provides ready-made cables for the EtherCAT connection. These cables must be used to ensure proper functionality. It is also possible to use cables with the following specification:...

  • Page 94: X200, X201: Profinet

    Connection Projecting manual POSIDRIVE® FDS 5000 5.13.4 X200, X201: PROFINET Requirement for the die PROFINET connection: • PN 5000 Information Observe the PROFINET operating manual (see section 1.2 Further documentation)! Terminal description X200 and X201 The terminal configuration is determined by T 568-B. Designation Function TxData +...

  • Page 95: X3: Pc, Uss

    Used internally. Do not activate! — Specifications of the cables STOBER offers fabricated cables for the connection to the PC.Correct function is not guaranteed unless these cables are used. Read and comply with chapter 7 Accessories. Inverter FDS cable G3 ID.

  • Page 96: Cables

    5.15 Cables Information To ensure proper functionality of the drive we recommend using cables from STOBER that are coordinated with the system. In case of use of unsuitable connection cables, we reserve the right to reject claims under the warranty.
  • Page 97 Connection Projecting manual POSIDRIVE® FDS 5000 Cable color – key BLACK PINK BROWN BLUE VIOLET GREEN WHITE GREY YELLOW ORANGE ID 442269.10...

  • Page 98: Examples Of Connections

    Examples of connections Projecting manual POSIDRIVE® FDS 5000 Examples of connections no fault enable binary input binary output L1 L2 L3 PE L+ M STÖBER ANTRIEBSTECHNIK U V W PE RB RB 3 PE X302 X300 X301 BRM 5000 direct U V W PE brake control circuit protection...
  • Page 99 Examples of connections Projecting manual POSIDRIVE® FDS 5000 no fault enable binary input binary output L1 L2 L3 PE L+ M STÖBER ANTRIEBSTECHNIK U V W PE RB RB 3 PE U V W PE indirect brake control circuit protection tripping characteristics C ID 442269.10...

  • Page 100: Accessories

    Accessories Projecting manual POSIDRIVE® FDS 5000 Accessories I/O terminal module LEA 5000 ID no. 49029 Terminals: • 8 binary inputs • 8 binary outputs Brake module BRM 5000 ID no. 44571 Brake module for inverters of series FDS 5000 and MDS 5000. Accessory part for control of a motor holding brake (24 VDC) and (for inverters up to size 2) for connecting to the shield of the power cable.
  • Page 101 Accessories Projecting manual POSIDRIVE® FDS 5000 EMC shroud EM 5000 ID no. 44959 EMC shroud for sizes 0 to 2. Accessory part for shield connection of the motor line. Attachable on the basic housing. Including shield connection terminal. Technical Data Power cable cross-section 1 to 4 mm²...
  • Page 102 Accessories Projecting manual POSIDRIVE® FDS 5000 Fieldbus module EtherCAT ECS 5000 ID no. 49014 Accessory part for connecting EtherCAT (CANopen over EtherCAT). EtherCAT cable EtherNet patch cable, CAT5e, yellow. The following versions are available: ID no. 49313: approx. 0.2 m. ID no.
  • Page 103 Accessories Projecting manual POSIDRIVE® FDS 5000 Connection cable G3 ID no. 41488 Description: connection of inverter at terminal X3 and the PC, Sub-D connector, 9-pin, socket/ socket, approx. 5 m. USB adapter on RS232 ID no. 45616 Adapter for connecting RS232 to a USB connection.
  • Page 104 Accessories Projecting manual POSIDRIVE® FDS 5000 Paramodule Included in the standard design. ID no. 55463 Memory module for configuration and parameters. ID 442269.10...
  • Page 105 Austria France South East Asia STOBER S.a.r.l. STOBER South East Asia STÖBER ANTRIEBSTECHNIK sales@stober.sg  131, Chemin du Bac à Traille GmbH Les Portes du Rhône www.stober.sg Hauptstraße 41a 69300 Caluire-et-Cuire 4663 Laakirchen Fon +33 4 78.98.91.80 ...
  • Page 106 STÖBER Antriebstechnik GmbH + Co. KG Kieselbronner Str. 12 75177 PFORZHEIM GERMANY Fon +49 7231 582-0 mail@stoeber.de 24 h Service Hotline +49 7231 5823000 www.stober.com Technische Änderungen vorbehalten Errors and changes excepted ID 442269.10 08/2020 442269.10...

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