Stober POSIDYN SDS 5000 Operation Manual
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Stober POSIDYN SDS 5000 Operation Manual

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POSIDYN® SDS 5000
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V 5.6-S or later
08/2016
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Summary of Contents for Stober POSIDYN SDS 5000

  • Page 1 POSIDYN® SDS 5000 Settings Operation manual Interfaces Communication V 5.6-S or later 08/2016...

  • Page 2: Table Of Contents

    Table of contents Operation manual POSIDYN® SDS 5000 Table of contents Introduction ..............About this manual ..
  • Page 3 Table of contents Operation manual POSIDYN® SDS 5000 Operator panel ............32 Parameterizing motor data ..
  • Page 4 Table of contents Operation manual POSIDYN® SDS 5000 7.7.2 Multi-axis operation ..........60 7.7.3 POSISwitch multi-axis operation ..
  • Page 5 11.4.13 General Terms and Conditions of STÖBER ANTRIEBSTECHNIK GmbH & Co. KG for maintenance of the servo Inverter of the 5th generation of STOBER inverters ............121 12 Service .
  • Page 6 Table of contents Operation manual POSIDYN® SDS 5000 12.5.1.1 A00 Save values ......... 134 12.5.1.2 A37 Reset memorized values .
  • Page 7 Table of contents Operation manual POSIDYN® SDS 5000 13.3.14 45:oTempMot. i2t ..........163 13.3.15 46:Low voltage .
  • Page 8 Table of contents Operation manual POSIDYN® SDS 5000 13.3.44 *ConfigStartERROR unknown string ........189 13.3.45 *ConfigStartERROR unknown scale .

  • Page 9: Introduction

    This option requires the following system structure. The system of the 5th generation of STOBER inverters is divided into two ranges, the global and the axis range. The global range includes programming and parameterization that relates to the inverter. This includes the device controller, the setting of peripheral components such as braking resistors, etc.

  • Page 10: About This Manual

    Information on programming with 441693 POSITool You can find the latest document versions at www.stoeber.de. Note that the programming functionality of POSITool can only be used after training by STOBER. You can find information on training at www. stoeber.de. ID 442289.06...

  • Page 11: Further Support

    Introduction Operation manual POSIDYN® SDS 5000 The devices of the 5th generation of STOBER inverters can be optionally connected with different fieldbus systems. The connection is described in the following manuals: Manuals PROFIBUS DP operating manual 441687 CANopen operating manual...

  • Page 12: Abbreviations

    Introduction Operation manual POSIDYN® SDS 5000 Abbreviations Abbreviations Analog output Absolute Encoder Support Binary output Binary input Controller Area Network Electromagnetic Compatibility EtherCAT Ethernet for Control Automation Technology High Threshold Logic Integrated Bus Media Access Control Protective Earth Positive Temperature Coefficient Programmable logic controller Serial Synchronous Interface Transistor-transistor logic...

  • Page 13: Trademarks

    Introduction Operation manual POSIDYN® SDS 5000 Trademarks ® ® ® POSIDRIVE , POSIDYN and POSISwitch are trademarks of STÖBER ANTRIEBSTECHNIK GmbH & Co. The following names that are used in conjunction with the device, its optional equipment and its accessories are trademarks or registered trademarks of other companies: Trademarks ®...

  • Page 14: Notes On Safety

    Notes on safety Operation manual POSIDYN® SDS 5000 Notes on safety The devices can represent a source of danger. Therefore observe • the safety guidelines, technical rules and regulations given in the following sections and the • Generally applicable technical rules and regulations. Always read the corresponding documentation as well.

  • Page 15: Ambient Conditions

    • Use with mechanical vibration and impact loads exceeding the limits specified in the technical data in the projecting manuals Implementation of the following applications is only permitted after approval is obtained from STOBER: • Use in non-stationary applications ID 442289.06...

  • Page 16: Qualified Personnel

    Notes on safety Operation manual POSIDYN® SDS 5000 Qualified personnel Since the devices may harbor residual risks, all configuration, transportation, installation and commissioning tasks including operation and disposal may only be performed by trained personnel who are aware of the possible risks.

  • Page 17: Installation And Connection

    Notes on safety Operation manual POSIDYN® SDS 5000 Installation and connection Installation and connection work are only permitted after the device has been isolated from the power! The accessory installation instructions allow the following actions during the installation of accessories: •...

  • Page 18: Disposal

    Note that the discharge time of the DC link capacitors is up to 5 minutes. You can only determine the absence of voltage after this time period. You can carry out work on the inverter later. Repairs may only be performed by STOBER. Send faulty devices with a fault description to: STÖBER ANTRIEBSTECHNIK GmbH &...

  • Page 19: Presentation Of Notes On Safety

    Notes on safety Operation manual POSIDYN® SDS 5000 2.10 Presentation of notes on safety NOTICE Notice means that property damage may occur  if the stated precautionary measures are not taken. CAUTION! Caution with warning triangle means that minor injury may occur ...

  • Page 20: Commissioning An Inverter

    The device state can be changed with control commands and internal events. The 5 generation of STOBER inverters offers you a choice between a standard state machine and a state machine as per DSP 402.You can select the state machines in the Configuration Assistant of the POSITool software.
  • Page 21 Commissioning an inverter Operation manual POSIDYN® SDS 5000 5. Switch on the enable.  The inverter is in the 4:Enabled device state.  You have placed the inverter in operation. Device state Startup 1:Switchon 2:Ready to 4:Enabled of the inverter disable switch on 24 V power...
  • Page 22 Commissioning an inverter Operation manual POSIDYN® SDS 5000 The following eight states exist in the standard device state machine in accordance with the DRIVECOM profile for drive technology. Display Designation Behavior XDS 5000 Not ready to • The electronics are powered. V5.X switch on •...
  • Page 23 Commissioning an inverter Operation manual POSIDYN® SDS 5000 The following Figure 3 1 shows which state changes are possible. The table below shows which conditions apply. Fault reaction active Störungsreaktion aktiv Fault Not ready for switchon Nicht Einschaltbereit Störung Switchon disable Einschaltsperre Ready for switchon Einschaltbereit...
  • Page 24 Commissioning an inverter Operation manual POSIDYN® SDS 5000 Change of state Conditions Ready to switch on  switch on disable • DC link not loaded (E03) or • Option ASP 5001 (Safe Torque Off) is active (E67). • Axis deactivated (E84) •...

  • Page 25: Device State Machine Acc. To Dsp 402

    Commissioning an inverter Operation manual POSIDYN® SDS 5000 Device state machine acc. to DSP 402 The device state machine according to DSP 402 has the same states as in the standard device state machine. The following table shows the designation of the states according to DSP 402. Display Designation according to DSP 402 XDS 5000...
  • Page 26 Commissioning an inverter Operation manual POSIDYN® SDS 5000 The device state machine must receive certain commands for a change in state. The commands are bit combinations in the DSP 402 control word (parameter A576 Controlword). The table shows the states of the bits in parameter A576 and their combination for the commands (the bits marked with X are irrelevant).
  • Page 27 Commissioning an inverter Operation manual POSIDYN® SDS 5000 The table below shows the conditions for changes in the state machine. Change of state Conditions device start-up  Not ready to switch on Control unit power supply turned on Not ready to switch on  switch on Self test without errors and initialization completed disable Switch on disable ...
  • Page 28 Commissioning an inverter Operation manual POSIDYN® SDS 5000 Change of state Conditions Switched on  switch on disable • Enable on low level (E19 bit 0 = 0) or • Command quick stop (A576) or • Command disable voltage (A576) or •...

  • Page 29: Parameterize

    STOBER inverters, the user needs the POSITool software. With the POSITool software, either an application defined by STOBER or the option of a freely programmed application can be used. POSITool provides a parameter list with which the application can be adjusted.

  • Page 30: Structure

    Parameterize Operation manual POSIDYN® SDS 5000 4.1.1 Structure The parameter structure is set up as shown in the adjacent example:: The axis code identifies an axis parameter when it is shown mixed with global parameters. The group divides the parameters into functional characteristics. The line distinguishes the individual parameters in a group.

  • Page 31: Data Types

    Parameterize Operation manual POSIDYN® SDS 5000 4.1.2 Data types Name Abbrev. Name Description Value Range Boolean 1 bit (internal: LSB in 1 byte) 0 ... 1 Unsigned 8 1 byte, without sign 0 ... 255 Integer 8 1 byte, with sign -128 ...

  • Page 32: Positool

    POSITool has an interface to represent programming. In the “free graphic programming” option, blocks are linked and as a result a control sequence is realized. STOBER also provides predefined applications for programming. This includes applications such as fast reference value application and command positioning that are selected using a wizard.

  • Page 33: Operation Manual Posidyn® Sds

    Parameterize Operation manual POSIDYN® SDS 5000 The parameter menu of the inverter is divided into menu groups. The menu groups are arranged in alphabetical order, beginning with the group A.. Inverter, B.. Motor, C.. Machine, and so on. Each menu group contains a list of parameters which are identified by the letter of the group and a consecutive number such as A00, A01, A02, etc.

  • Page 34: Parameterizing Motor Data

    For the correct operation of the motors, you must enter the characteristic data and control mode. There are several options available to enter the motor data: • Selection of a STOBER standard motor in the configuration wizard • Use of an electronic nameplate for servo motors with absolute value encoder •...

  • Page 35: Selection In The Configuration Assistant

    In control type 0:V/f-control, no current or torque limitation occurs. Also connection to a rotating motor is not possible (capture). Proceed as shown below to select a STOBER standard motor in the configuration assistant: Selecting the motor in the configuration assistant 1.

  • Page 36: Electronic Type Plate

    STOBER servo motors are generally equipped with absolute value encoders. These encoders offer a special parameter buffer. In the standard configuration, STOBER stores all motor data including the data of an existing holding brake (if one is fitted) as an electronic nameplate in this memory. These data are automatically read into the inverter each time the device starts up.

  • Page 37: Direct Entry In The Parameters

    Parameterizing motor data Operation manual POSIDYN® SDS 5000 Direct entry in the parameters The specifications of motors which do not have an electronic nameplate and cannot be selected in the configuration assistant must be entered in the parameter list (e.g. motors of other manufacturers and special motors).

  • Page 38: Further Motor Datas

    Parameterizing motor data Operation manual POSIDYN® SDS 5000 The following actions will make it easier for you to enter parameters: • You can calibrate the parameter B05 Commutation-offset with the aid of the action B40 Phase test. • The parameters B52 to B55 can be determined using action B41 Autotune motor. •...

  • Page 39: Parameterize The Slvc-Hp Control Mode

    Parameterizing motor data Operation manual POSIDYN® SDS 5000 Parameterize the SLVC-HP control mode The encoderless control type SLVC-HP is available for AC motors. Activate this control mode with B20 = 3:SLVC-HP. Areas of application for the SLVC-HP are drives with •...
  • Page 40 Parameterizing motor data Operation manual POSIDYN® SDS 5000 Set B47 Proportional gain SLVC-HP This parameter affects the dynamic properties of the motor (especially the stability and overshoot behavior of the speed). The correct setting can be checked by means of the speed curve. If an encoder is present during commissioning, E15 should be considered as the actual speed, otherwise E91.

  • Page 41: Parameterize Motor Temperature Sensor Evaluation

    Parameterizing motor data Operation manual POSIDYN® SDS 5000 Parameterize motor temperature sensor evaluation Information Note that evaluation of the temperature sensors is always active. If operation without temperature sensor is permitted, the connections must be bridged on X2. Otherwise a fault will be triggered when the device is switched on.

  • Page 42: Parameterizing Encoder Data

    Parameterizing encoder data Operation manual POSIDYN® SDS 5000 Parameterizing encoder data The following paragraphs explain the settings for commissioning encoder systems with POSITool. We assume that an encoder system and the appropriate interface have already been chosen for your drive. The settings for the simulation of encoder signals is not described in this chapter.
  • Page 43 Parameterizing encoder data Operation manual POSIDYN® SDS 5000 Indication on display Meaning This indication appears when an SSI encoder is expected on X120 and the inverter is the SSI waiting for master (setting H120 = 67:SSI-Master). The SSI X120-SSI-encoder master sends the encoder the request to transmit the positions.

  • Page 44: Connection X101 (Binary Input Encoder)

    Parameterizing encoder data Operation manual POSIDYN® SDS 5000 Connection X101 (binary input encoder) You can connect the following encoders to X101: • Incremental encoder HTL • Incremental encoder TTL (only with REA 5001) • Pulse train NOTICE If a BE encoder is used, the binary inputs BE3, BE4 and BE5 may not be used for any other function in the application.

  • Page 45: Interface X120

    Parameterizing encoder data Operation manual POSIDYN® SDS 5000 Interface X120 You can connect the following encoders to X120: • Absolute value encoder SSI • Incremental encoder TTL You will need one of the following options when you use interface X120: •...

  • Page 46: Interface X140

    Parameterizing encoder data Operation manual POSIDYN® SDS 5000 Interface X140 You can connect the following encoders to X140: • Resolver • Absolute value encoder EnDat 2.1 sin/cos You will need the this option when you use the X140 interface: • REA 5001 Parameterize interface X140 1.

  • Page 47: Parameterizing Brake Data

    Operation manual POSIDYN® SDS 5000 Parameterizing brake data Motors with holding brakes can be connected to the devices oft the 5 generation of STOBER inverters. There are two ways to activate the brake. A brake control is integrated in the following applications: •...

  • Page 48: B20 = 0:V/F-Control

    Parameterizing brake data Operation manual POSIDYN® SDS 5000 B20 = 0:V/f-control Proceed as follows for parameterization: Parameterize the brake control for B20 = 0:V/F controller 1. Activate the brake control in parameter F08. 2. Specify which brakes are connected to the brake module in F09. 3.

  • Page 49: B20 = 1:Sensorless Vector Control

    Parameterizing brake data Operation manual POSIDYN® SDS 5000 B20 = 1:Sensorless vector control Proceed as follows for parameterization: Parameterize the brake control for B20 = 1:sensorless vector control 1. Activate the brake control in parameter F08. 2. Specify which brakes are connected to the brake module in F09. 3.

  • Page 50: B20 = 3:Slvc-Hp

    Parameterizing brake data Operation manual POSIDYN® SDS 5000 B20 = 3:SLVC-HP Proceed as follows for parameterization: Parameterize the brake control for B20 = 3:SLVC-HP 1. Activate the brake control in parameter F08. 2. Specify which brakes are connected to the brake module in F09. 3.

  • Page 51: B20 = 2:Vector Control

    Parameterizing brake data Operation manual POSIDYN® SDS 5000 B20 = 2:Vector control Proceed as follows for parameterization: Parameterize the brake control for B20 = 2:vector control 1. Activate the brake control in parameter F08. 2. Specify which brakes are connected to the brake module in F09. 3.

  • Page 52: B20 = 64:Servo-Control

    Parameterize the brake control with an active (s. 5.2 Electronic type plate) electronic name plate • if a STOBER servo motor with electronic name plate and a brake is operated at the inverter or • if a STOBER servo motor with electronic name plate and two brakes is operated whereby the motor holding brake has the longer release and set time.
  • Page 53 Parameterizing brake data Operation manual POSIDYN® SDS 5000 Then proceed as follows: Parameterize the brake control for B20 = 64: Manually parameterize the servo control 1. Activate the brake control in parameter F08. 2. Specify which brakes are connected to the brake module in F09. 3.

  • Page 54: Brake Management

    Parameterizing brake data Operation manual POSIDYN® SDS 5000 Brake management Brake management monitors to ensure brake tests are performed regularly, thereby controlling the functional capability of the brake(s). You can monitor one or two brakes. The SDS 5000 provides the following options for axis management: •...
  • Page 55 Parameterizing brake data Operation manual POSIDYN® SDS 5000 Brake management works with the following state machine: brake test necessary Time in B311 Brake test expired successful Normal inverter operation possible, Brake test message 72 on the display required E29=1:brake test necessary Twice the time in B311 expired or brake fest failed...

  • Page 56: Multi-Axis Operation

    Parameterizing brake data Operation manual POSIDYN® SDS 5000 7.6.2 Multi-axis operation In multi-axis operation, several axes (switching parameter records) are used on one motor connected to the inverter. In such cases, you activate brake management with the same settings as for single-axis operation. Please note that the settings are made in the parameters of axis 1.

  • Page 57: Brake Test

    Information Please note that the brake test function is defined for the STOBER system (gear motor with brake and, if applicable, ServoStop). It is essential to clarify the technical demands on a system of another manufacturer before you use it.

  • Page 58: Single-Axis Operation

    Parameterizing brake data Operation manual POSIDYN® SDS 5000 Information Please note, that with thrust axes, the torque to be provided by the motor for the direction of rotation in which loads are lowered, is calculated this way: Parameter Brake Load : torque to be entered in B304.x or B305.x Parameter : stopping torque to be provided by the brake...
  • Page 59 – The brake(s) did not release. Test the brakes. – The encoder is defective. Call the STOBER hotline at +49 (0) 180 5 786323. 6. B300.2 = E62/E66 Torque limit. Reasons for the message may include: – C03/C05 are set to low.

  • Page 60: Multi-Axis Operation

    Parameterizing brake data Operation manual POSIDYN® SDS 5000 The inverter maintains an internal brake test memory with the last 20 results from B300.2 and the actually achieved stopping torques for brakes 1 and 2 in positive and negative directions. With the result 0:error free, these correspond to the values parameterized in B304.x and B305.x.

  • Page 61: Brake Grinding Function

     Check E62 and E66 to see whether other torque limits are also in effect. Information Please note that the brake grinding function is defined for the STOBER system (gear motor with brake and, if applicable ServoStop). For example, you cannot use the brake grinding function with brakes that are attached to the output power of the gear unit.

  • Page 62: Single-Axis Operation

    Parameterizing brake data Operation manual POSIDYN® SDS 5000 Information If you would like to perform the action and brake management considers a brake test mandatory (fault 72), the fault must be acknowledged before the action starts. Once you have acknowledge the malfunction, you can continue with the brake grinding function instruction.

  • Page 63: Multi-Axis Operation

    Parameterizing brake data Operation manual POSIDYN® SDS 5000 The inverter maintains an internal memory containing the operating times of the last 40 successfully executed grinding procedures. All grinding procedures are counted in parameter E176 regardless of the result. The maximum positioning path is B308 x 0.5 motor rotations. When mechanics are coupled, you will also have to consider the ratio of the gear unit in your calculations.

  • Page 64: Parameterizing Axis Management

    Parameterizing axis management Operation manual POSIDYN® SDS 5000 Parameterizing axis management This section describes axis management. Management of the axes takes place in the global area. Management means the unique control of a maximum of one axis. All axes can be deactivated. The display of the inverter shows which axis is active or whether there is an active axis.
  • Page 65 Parameterizing axis management Operation manual POSIDYN® SDS 5000 Selection of an axis is binary-coded via the signals axis-selector bit 0 and axis-selector bit 1. The axis disable signal can be used to disable all axes regardless of the state of the axis selectors. For which parameters can be used to access these signals, see the descriptions of the applications.

  • Page 66: Parameterizing Brake Resistor

    To remove excess braking energy from the DC link, a brake resistor can be connected to the 5 generation of STOBER inverters. You will find information on the types available from STOBER and connection in the configuration manual for the inverter.

  • Page 67: Parameterizing In-/Outputs

    Parameterizing in-/outputs Operation manual POSIDYN® SDS 5000 Parameterizing in-/outputs This chapter discusses the linking of control and status signals with the application. The system of the control signals will now be explained with the example of quick stop. Fig. 10-1: Selection of the signal sources for input signals The signal can be provided on various binary inputs or via fieldbus.
  • Page 68 Parameterizing in-/outputs Operation manual POSIDYN® SDS 5000 All available parameters can be entered in the source parameters. To be able to poll application status signals, the signals must be allocated to an output (BA, AA, parameter). There is a source parameter for each output in which the signals available for the particular application can be selected / inscribed.

  • Page 69: Integrated Bus

    Integrated Bus Operation manual POSIDYN® SDS 5000 Integrated Bus The Integrated Bus (IGB) offers the following functions: • Direct connection • IGB-Motionbus • Remote maintenance You can use the IGB-Motionbus function either with a direct connection or with the remote maintenance function.

  • Page 70: Basics Of Igb Communication

    The X3 A interfaces may only be connected with X3 B interfaces of other inverters and vice versa. • Suitable cables must be used. STOBER provides ready-made cables for the layout of the Integrated Bus. These cables must be used to ensure proper functionality. Note also the SDS 5000 projecting manual.
  • Page 71 Integrated Bus Operation manual POSIDYN® SDS 5000 • It is also possible to use cables with the following specification: Plug wiring Patch or crossover Quality CAT5e (or better) Shielding SFTP or PIMF (or better) • The maximum overall extent of the IGB network is 100 m. The IGB does not require an explicit master and the extensive configuration ...

  • Page 72: General Diagnosis

    Integrated Bus Operation manual POSIDYN® SDS 5000 11.1.2 General diagnosis Information about the IGB is provided by every inverter via the following parameters: Parameters A153 and A155 are used in every station to diagnose the IGB ... • A153 IGB actual node number: The parameter specifies the number of stations which are currently registered on the IGB.
  • Page 73 Integrated Bus Operation manual POSIDYN® SDS 5000 • A154.x IGB Port X3 A/B: The array parameter specifies the status of the interface separately for the X3 A and the X3 B. You are given the following information: Indication in A154.x Description 0:_ERROR The status of the socket is unknown.

  • Page 74: Direct Connection

    Integrated Bus Operation manual POSIDYN® SDS 5000 11.2 Direct connection A direct connection means the direct connection of a PC with POSITool to an SDS 5000 or an IGB network via a cable without any other network components for commissioning, diagnostic or maintenance purposes.You can establish a direct connection with an SDS 5000 or an IGB network.

  • Page 75: Ip Address And Subnet Mask

    Integrated Bus Operation manual POSIDYN® SDS 5000 11.2.2 IP address and subnet mask An IP address is divided into a network section and a device section by the subnet mask. The subnet mask can be represented in binary format, for example, as a series of numbers with the left side consisting only of the number 1 and the right side consisting only of the number 0.

  • Page 76: Determining The Ip Address And Subnet Mask Of The Pc

    Integrated Bus Operation manual POSIDYN® SDS 5000 11.2.3 Determining the IP address and subnet mask of the PC You can determine the IP address and subnet mask of the PC network interface in the system control of the PC but POSITool offers an easier way of finding this information: Determining the IP address and subnet mask of the PC 1.

  • Page 77: Adjusting The Ip Address Of The Inverter

    Integrated Bus Operation manual POSIDYN® SDS 5000 3. Click one of the two Determine settings from network adapter buttons.  The following dialog screen appears: 4. In the top part of the dialog screen, select the network interface which is connected with the direct connection to the inverter.

  • Page 78: Establishing A Direct Connection

    Integrated Bus Operation manual POSIDYN® SDS 5000 11.2.5 Establishing a direct connection To establish a direct connection, proceed as follows: Establish a direct connection 1. Click the button in the toolbar of POSITool.  The following dialog screen is displayed: 2.

  • Page 79: Reading Data From The Sds 5000

    Integrated Bus Operation manual POSIDYN® SDS 5000 11.2.6 Reading data from the SDS 5000 You must have established a direct connection before you can read data from an SDS 5000. After you have done this, proceed as shown below: Reading data from the SDS 5000 1.

  • Page 80: Writing Data To The Inverter

    Integrated Bus Operation manual POSIDYN® SDS 5000 11.2.7 Writing data to the inverter To write data to the inverter, proceed as shown below: Writing data to the inverter 1. Click the Send to IGB... button in the IGB: display connected devices dialog screen. ...

  • Page 81: Igb-Motionbus

    Integrated Bus Operation manual POSIDYN® SDS 5000 11.3 IGB-Motionbus The IGB-Motionbus allows each SDS 5000 integrated in the IGB network to send its data cyclically to the bus. Every other SDS 5000 in the IGB network can access these data (producer-consumer model). An SDS 5000 can send a maximum of 32 bytes.
  • Page 82 Integrated Bus Operation manual POSIDYN® SDS 5000 Parameter A155 indicates the current state of the IGB-Motionbus: State Description 0: IGB Booting The IGB is booting. The connected inverters register on the IGB network and synchronize themselves. In this condition, values for parameters A120 and A121 will be sampled and applied for further operation without change.
  • Page 83 Integrated Bus Operation manual POSIDYN® SDS 5000 State Condition 4: All partners lost No connection to a partner on either X3A or X3B. This can happen when the cable is disconnected, for example. 5: IGB-Motionbus This means the following prerequisite fulfilled •...

  • Page 84: Activation Of The Igb-Motionbus

    Integrated Bus Operation manual POSIDYN® SDS 5000 Before you can use the IGB-Motionbus, you will have to: • first activate the function on all inverters integrated in the IGB network • and then parameterize the IGB-Motionbus on each inverter. Chapter 11.3.5 also gives you information on how to parameterize the exchange of the master position via the IGB-Motionbus.

  • Page 85: Configuration Of The Igb-Motionbus

    Integrated Bus Operation manual POSIDYN® SDS 5000 11.3.2.1 Configuration of the IGB-Motionbus During the configuration of the IGB-Motionbus, unambiguous addresses are set for the inverters and the expected number of stations on the IGB-Motionbus. Prerequisites: • You have entered all inverters which will use the IGB-Motionbus in the project. •...

  • Page 86: Parameterization Of Process Data

    Integrated Bus Operation manual POSIDYN® SDS 5000 11.3.2.2 Parameterization of Process Data Information Remember that you can only transmit parameters with PDO capability via the IGB-Motionbus. Parameters with PDO capability are marked in the parameter list with the PDO attribute. Each SDS 5000 on the IGB-Motionbus has its own memory area in which 32 bytes of data can be sent.
  • Page 87 Integrated Bus Operation manual POSIDYN® SDS 5000 4. On the right-hand side of the assistant, click the button add parameter .. The following dialog screen appears: 5. In the selection list on the left-hand side, select whether you want to add a parameter from an axis area or from the global area of the inverter.
  • Page 88 Integrated Bus Operation manual POSIDYN® SDS 5000 11. On the right side of the assistant, click the button map parameter.  The following dialog screen appears: 12. In the top part of the dialog screen, set the inverter which is to receive data. 13.

  • Page 89: Non-Regular Igb Operation

    Integrated Bus Operation manual POSIDYN® SDS 5000 11.3.3 Non-regular IGB operation WARNING! When non-regular IGB operation is activated, there is a risk of asynchronous, undefined movements which may endanger personnel and machines!  Before using A124, make sure that the movements cannot inflict personal injury or cause property damage.

  • Page 90: Exchanging The Master Position

    Integrated Bus Operation manual POSIDYN® SDS 5000 You can use parameter A138 to analyze events in which several inverters on the IGB-Motionbus are involved. This parameter indicates the global time (in milliseconds) on the IGB-Motionbus. The value goes from 0 to 2 -1 = 4 294 967 295 ms and then begins again at 0.

  • Page 91: Remote Maintenance

    At least two people are always involved in remote maintenance: • The service employee who performs the remote maintenance. For example, this can be a service employee of STOBER or the machine manufacturer. • The machine technician initiates and concludes the remote maintenance and ensures that persons are safe at all times.
  • Page 92 Integrated Bus Operation manual POSIDYN® SDS 5000 The following figure shows the components involved in remote maintenance via Internet: Remote Internet maintenance Teleserver Company IGB network network Fig. 11-5. Components involved in remote maintenance via Internet The following figure shows the components involved in remote maintenance via the local network: IGB network Company network Fig.

  • Page 93: System Administration

    System administration Information Networks can be structured very differently. Therefore STOBER is unable to provide universally applicable instructions that cover every case. Because of this, you should discuss the content of the following section with your responsible network administrator so that you can achieve an optimum connection.

  • Page 94: The Network And Remote Service Assistant

    Integrated Bus Operation manual POSIDYN® SDS 5000 11.4.2 The network and remote service assistant Call this assistant in POSITool in the Project screen of the IGB by double-clicking its name: Fig. 11-7: The Network and remote service assistant in the Project view of the IGB Once opened, the assistant indicates all the inverters that are configured in the IGB network: Fig.

  • Page 95: The Network Tab

    Integrated Bus Operation manual POSIDYN® SDS 5000 11.4.2.1 The Network tab After you open the assistant, the Network tab is selected. Select the gateway inverter in the list and double- click this line. The Network settings dialog screen appears: Fig. 11-9: The Network settings dialog screen You can use this dialog screen to set how the IP address is to be obtained for remote maintenance, for example.
  • Page 96 Integrated Bus Operation manual POSIDYN® SDS 5000 When you use the setting Only DHCP, you wait for a reply on the DHCP server without a timeout. If the inverter does not receive an IP address from the DHCP server even though one is present, the address can be enabled by the network administrator.

  • Page 97: The Activation Remote Service Tab

    Integrated Bus Operation manual POSIDYN® SDS 5000 In the top part of this dialog screen, select the network connection of your PC which is connected to the same network as the inverter, and the related IP address, subnet mask and the IP addresses of the standard gateway and the DNS server appear in the bottom part of this screen.

  • Page 98: Internet Proxy Server Tab

    Integrated Bus Operation manual POSIDYN® SDS 5000 In parameter A167 remote service source you can specify the signal which you will use to activate remote maintenance. You can choose between the binary inputs or their inversion and two parameters. If you set A167 = 1:A800, you can activate remote maintenance with the A800 parameter via the operator panel of the inverter.

  • Page 99: Administration Of Remote Maintenance Settings

    Integrated Bus Operation manual POSIDYN® SDS 5000 11.4.3 Administration of remote maintenance settings Remote maintenance procedures are usually performed for different projects or in different networks and thus with different settings. When only a simple switchover is needed, you can save the settings in a *.cfg file and reload them when necessary.

  • Page 100: Using The Remote Maintenance Settings Of The Gateway Inverter

    Integrated Bus Operation manual POSIDYN® SDS 5000 11.4.4 Using the remote maintenance settings of the gateway inverter In case of service (i.e., maintenance), it may be useful to break up an IGB network and access partial networks or each inverter separately via remote maintenance. To prevent the network and remote maintenance settings from having to be parameterized again in such cases, you can use the settings of the gateway inverter for the other inverters in the IGB network.

  • Page 101: Settings For A Lan Connection

    Integrated Bus Operation manual POSIDYN® SDS 5000 11.4.5 Settings for a LAN connection To be able to establish a connection via the local network, the LAN Teleserver must be installed on a computer which is connected with the local network. Proceed as shown below: Operating the LAN Teleserver 1.
  • Page 102 Integrated Bus Operation manual POSIDYN® SDS 5000 Fig. 11-16 : Parameterization with LAN connection shows which settings must be made for which network setup. Remember that this is a logical sequence of decisions and not a processing sequence of the tabs in the Network and remote service assistant.

  • Page 103: Settings For An Internet Connection

    Integrated Bus Operation manual POSIDYN® SDS 5000 11.4.6 Settings for an internet connection activation remote service dialog screen: A176 = 0:Internet Is there a DHCP server in the network? Network settings dialog screen, Network settings dialog screen, ateway socket: gateway socket: Place checkmark in the Obtain Remove checkmark from the Obtain...

  • Page 104: Internet Settings For Positool

    Integrated Bus Operation manual POSIDYN® SDS 5000 Comply with the following rules on the Internet connection: • If possible, avoid the proxy server. This will increase the remote maintenance performance. Ask your network administrator for details. • If you do use a proxy server, it should be set so that it supports persistent HTTP connections. This will increase the performance of remote maintenance.

  • Page 105: Security

    Integrated Bus Operation manual POSIDYN® SDS 5000 11.4.7 Security Here, Security means protection against the unauthorized manipulation of data. Security-relevant parameters of an inverter can also be changed via remote maintenance. The following security mechanisms have been installed to prevent this from being done by unauthorized parties or by accident: •...

  • Page 106: Activation Of Remote Maintenance

    Integrated Bus Operation manual POSIDYN® SDS 5000 11.4.8 Activation of remote maintenance Information As the person responsible for the machine, ensure (e.g., by telephone) that the device is accessed for remote maintenance by an authorized person. Do not allow a request to exist for an unnecessarily long period of time. Before you can activate remote maintenance, the following prerequisites must be met: 1.

  • Page 107: Establishment Of A Connection

    Integrated Bus Operation manual POSIDYN® SDS 5000 11.4.9 Establishment of a connection Establishing a connection 1. The service employee starts POSITool. 2. On the start page of POSITool, the service employee presses the reverse documentation from connected inverter... button.  The following dialog screen appears: 3.
  • Page 108 Integrated Bus Operation manual POSIDYN® SDS 5000 4. The service employee presses the Internet Access button or the LAN Access button depending on his/ her specific application.  If a LAN connection is requested, a dialog screen appears for entry of the FQDN of the computer on which the LAN Teleserver is installed.
  • Page 109 Integrated Bus Operation manual POSIDYN® SDS 5000  The entire IGB network is shown in POSITool. The inverters which are not enabled for remote maintenance are marked with a red "stop sign." You can use the buttons at the bottom for the inverters which are enabled for remote maintenance to...

  • Page 110: Deactivation Of Remote Maintenance

    Integrated Bus Operation manual POSIDYN® SDS 5000 11.4.10 Deactivation of remote maintenance NOTICE Long timeout times on the teleserver! Do not deactivate remote maintenance by turning the device off and on again because this will result in long timeout times on the teleserver. ...

  • Page 111: Monitoring Remote Maintenance

    Integrated Bus Operation manual POSIDYN® SDS 5000 11.4.11 Monitoring remote maintenance The person responsible for the machine has the option of monitoring remote maintenance. This means that the person responsible for the machine will see on the screen which settings the service technician makes in the engineering software.

  • Page 112: Diagnosis

    Integrated Bus Operation manual POSIDYN® SDS 5000 11.4.12 Diagnosis The blue LED on the front of the inverter and the parameter A169 remote service advance (i.e., progress) give you information on the status of the Internet connection: Indication in A169 Blue LED Meaning 0:off...
  • Page 113 Integrated Bus Operation manual POSIDYN® SDS 5000 The Exit Code indicates the following causes for the conclusion of remote maintenance: Exit Code Description No remote maintenance is started. This value is the initial value after the inverter is turned on. The active gateway was changed.
  • Page 114 Integrated Bus Operation manual POSIDYN® SDS 5000 The status value specifies the status of remote maintenance: Status value Description No remote maintenance is started. This value is the initial value after the inverter is turned on. The DNS resolver was started. Establishment of the connection to the Teleserver was started.
  • Page 115 Integrated Bus Operation manual POSIDYN® SDS 5000 The error category stands for a group of errors: Error category Description No remote maintenance is active or no error occurred. A socket error was determined (problems with the use of the TCP/IP connection). A firmware error was determined (internal firmware error).
  • Page 116 Integrated Bus Operation manual POSIDYN® SDS 5000 Error value Description Internal access was denied. Internal access was denied. Internal access was denied. An error occurred while sending data. An error occurred while sending data. An error occurred while receiving data. An error occurred while receiving data.
  • Page 117 Integrated Bus Operation manual POSIDYN® SDS 5000 The following errors can occur in error category 04 Error value Description Cause no. Reserved – An error occurred while connection to the Teleserver was being established. The Teleserver refused the connection. An error occurred while the TCP/IP connection to the Teleserver was being re-established.
  • Page 118 Integrated Bus Operation manual POSIDYN® SDS 5000 Error value Description Cause no. The Teleserver concluded remote maintenance. The Teleserver rejected the serial number. The Teleserver rejected the serial number. An internal error occurred. An internal error occurred. The inverter is waiting for the connection to POSITool. An internal error occurred.
  • Page 119 Integrated Bus Operation manual POSIDYN® SDS 5000 Cause no. Description An error was determined during flow monitoring between Teleserver and inverter Check all network connections. A CRC test of the received data failed. Check all network connections. In particular, check the Ethernet connection and EMC interference.
  • Page 120 Integrated Bus Operation manual POSIDYN® SDS 5000 Below are some examples of the indication in A178: Example 1 No Exit code No error is specified. 12 : Waiting No error category until POSITool connects with the Teleserver Example 2 07 : Remote 02 : An error occurred maintenance while connection to...

  • Page 121: General Terms And Conditions Of Stöber Antriebstechnik Gmbh

    11.4.13 General Terms and Conditions of STÖBER ANTRIEBSTECHNIK GmbH & Co. KG for maintenance of the servo Inverter of the 5th generation of STOBER inverters Date 11/2009 1. Scope 1.1. The present maintenance terms shall apply exclusively to all contractual relationships under which STÖBER ANTRIEBSTECHNIK GmbH &...
  • Page 122 Integrated Bus Operation manual POSIDYN® SDS 5000 3. Payment 3.1. The payment shall be dictated by the order confirmation. Should the Parties agree on payment according to outlay, the outlay shall be shown in the invoice or in a separate annex to the invoice. Should the Customer not contradict the evidenced outlay in writing within two weeks, the Customer shall bear the burden of proof for the incorrectness of the outlay.
  • Page 123 Integrated Bus Operation manual POSIDYN® SDS 5000 5. Updates STÖBER ANTRIEBSTECHNIK shall send updates to the Customer electronically or shall offer the update for downloading on the company's website. A physical data medium, the source code and the installation on the Customer's premises are not owed. The updates can contain additional functions, whereby the Customer shall have no claim to the implementation of specific functions within the scope of the updates.
  • Page 124 Integrated Bus Operation manual POSIDYN® SDS 5000 of the servo inverter, in particular with the IGB SDS 5000 manual and these maintenance terms. STÖBER ANTRIEBSTECHNIK assumes no liability for any damage resulting from the failure to observe these safety precautions. 8.3.
  • Page 125 Integrated Bus Operation manual POSIDYN® SDS 5000 10. Defects in Quality and Title of the Software The Terms of Sale and Delivery of STÖBER ANTRIEBSTECHNIK shall apply to all defects in quality and title. If, after providing a service, STÖBER ANTRIEBSTECHNIK supplies the Customer with a new software version to remedy defects in quality and title, the Customer shall accept this new software version in order to maintain the warranty rights, insofar as the acceptance is not unreasonable.

  • Page 126: Service

    Service Operation manual POSIDYN® SDS 5000 Service This chapter lists various service jobs and explains their performance. 12.1 Replacing inverters WARNING! Electric shock hazard! Risk of serious injury from contact with live parts!  Observe the 5 safety rules.  Note that dangerously high voltages can still be present in the inverter even 5 minutes after switching off the power supply due to the residual charge of the DC link capacitors.
  • Page 127 Service Operation manual POSIDYN® SDS 5000 3. Disconnect the Paramodule that was previously used on the inverter that is being removed! Inverter that is being removed 4. Connect the Paramodule that was previously used to the inverter that is being installed! Inverter that is being installed 5.

  • Page 128: Replacing An Application

    Service Operation manual POSIDYN® SDS 5000 12.2 Replacing an application This chapter provides you with a guide to the simple change of an application without extra aids. Only the Paramodule must be replaced. In the Paramodule, the action A00 save values stores the programming and the parameterization of the inverter safe from a power failure.

  • Page 129: Copying Paramodule

    Service Operation manual POSIDYN® SDS 5000 12.3 Copying Paramodule The following section describes how to copy a Paramodule so that an application can be utilized in additional inverters. Proceed as shown below: Copying Paramodule 1. Start the action A00 save values. Wait until the action has been concluded with the result 0:error free. 2.

  • Page 130: Live Firmware Update

    .fli file of version V 5.4 or V 5.5 is saved in your download folder but you have an A-device available that requires an .fli file of version V 5.6. You can find different versions of firmware files on the STOBER Electronics CD. This CD is supplied with the inverter.

  • Page 131: Replacing The Firmware

    Service Operation manual POSIDYN® SDS 5000 12.4.2 Replacing the firmware WARNING! Danger of personal injury or material damage due to unsecured loads. The firmware must be activated after the download for a live firmware update. The control part and power stage of the inverter are switched off during activation.
  • Page 132 Service Operation manual POSIDYN® SDS 5000 2. Click the Live Firmware update button.  The following dialog screen is displayed: 3. Read the safety information. 4. If you accept the safety information, select the Accept safety guidelines checkbox. 5. Click the OK button. ...
  • Page 133 Service Operation manual POSIDYN® SDS 5000 8. Click the Start download to selected devices button.  The firmware download starts. Progress is displayed on the right-hand side of the firmware download dialog screen:  Once the download has completed, the following dialog screen is displayed: 9.

  • Page 134: Actions

    Service Operation manual POSIDYN® SDS 5000 12.5 Actions Actions are functions which are executed by the inverter automatically after their start. Actions are controlled and analyzed using special parameters. The parameters contain three elements. You can start the action via the element 0 (e.g. A00.0) The element 1 (e.g. A00.1) shows you the action's progress.

  • Page 135: A37 Reset Memorized Values

    Service Operation manual POSIDYN® SDS 5000 With the results 10 to 12 an error was determined while saving to Paramodule. If the results occur repeatedly, the Paramodule should be replaced. Result 14 means that saving was error-free. At the same time it is determined that the maximum number of approx.

  • Page 136: B40 Phase Test

    Service Operation manual POSIDYN® SDS 5000 12.5.2.2 B40 Phase test NOTICE During this action, the motor shaft will move.  Make sure that the motor can turn freely during the action! Activate B40.0 to start the phase test. The phase test can only be used with servo motors. The test checks to determine whether one phase is mixed up when the motor was connected or whether the number of motor poles is set correctly.

  • Page 137: B41 Autotuning

    Service Operation manual POSIDYN® SDS 5000 12.5.2.3 B41 Autotuning NOTICE During this action, the motor shaft will move.  Make sure that the motor can turn freely during the action! Using the action B41 the stator resistance (B53) and stator inductance (B52) are measured on servo motors. On asynchronous motors Leakage factor (B54) and Magnetic saturation coefficient (B55) are also determined.

  • Page 138: B42 Optimize Current Controller

    Service Operation manual POSIDYN® SDS 5000 12.5.2.4 B42 Optimize current controller NOTICE During the action, the motor turns at approx. 2000 Rpm.  For this reason ensure the motor and the mechanism coupled to it are allowed to be operated at this speed and can rotate freely! ...

  • Page 139: B43 Winding Test

    Service Operation manual POSIDYN® SDS 5000 12.5.2.5 B43 Winding test NOTICE During this action, the motor shaft will move.  Make sure that the motor can turn freely during the action! When you start the action, the symmetry of the ohmic resistors of the motor windings are checked. During activation, the enable must be inactive.

  • Page 140: Optimize B45 Slvc-Hp

    Service Operation manual POSIDYN® SDS 5000 12.5.2.6 Optimize B45 SLVC-HP WARNING! Risk of injury due to high speeds! The action accelerates the motor up to twice its nominal speed.  Only perform this action when the motor is adequately fastened. Secure feather keys, etc. ...

  • Page 141: D96 Reference Value Generator

    Service Operation manual POSIDYN® SDS 5000 12.5.2.7 D96 Reference value generator NOTICE During this action, the motor shaft will move.  Make sure that the motor can turn freely during the action! When you start the action, a square-shaped reference value is specified for the motor. You can parameterize the reference value in D93 to D95.

  • Page 142: Diagnosis

    Diagnosis Operation manual POSIDYN® SDS 5000 Diagnosis 13.1 The LEDs on the front of the inverter provide a quick overview of the device state. A green LED and a red LED light up in different combinations and at different frequencies to provide information about the device state as shown in the table below.

  • Page 143: Display

    Diagnosis Operation manual POSIDYN® SDS 5000 LEDs State of the inverter ERROR (red) Fault. RUN (green) ERROR (red) Flashing at 8 Hz No configuration active. RUN (green) LEDs State of the inverter REMOTE No remote maintenance active. (blue) REMOTE Repeatedly Connection to the teleserver is being (blue) lights up very...

  • Page 144: Event Indications

    Sequence faults recognized by the CPU The 5 generation of STOBER inverters includes a digital computer with microprocessor, memory and I/O modules. When an error occurs which affects this area, the device reacts with an indication on the display. At the same time, the inverter assumes a defined state (power section is turned off).
  • Page 145 Diagnosis Operation manual POSIDYN® SDS 5000 Inactive configuration… There are two cases when a configuration is inactive: 1. A fault occurs during device start. 2. The configuration was stopped by POSITool. Events which will lead to an inactive configuration are marked on the display with an asterisk (*)..during device startup During device startup, configuration and parameters, flags and signal values are loaded from Paramodul.

  • Page 146: Events

    WE KEEP THINGS MOVING 13.3 Events 13.3.1 31:Short/ground Triggering Level Response Fault counter The hardware short-circuit switch-off is active. Fault The motor continues to coast. The brake chopper cuts The output current is too high. If there is no out. Any existing brakes are engaged if they were not supply voltage when starting the device, the released via F100 independent of the device controller.

  • Page 147: 32:Short/Gr.int

    13.3.2 32:Short/gr.int Resolution Level Response Fault counter An internal test is performed when the controller Malfunction The inverter cannot be enabled. part power supply is switched on. An existing short-circuit causes a malfunction. A requirement for triggering this event is for the supply voltage to already be present when starting the device.

  • Page 148: 34:Hardw.fault

    WE KEEP THINGS MOVING 13.3.4 34:Hardw.fault Triggering Level Response Fault counter There is a hardware fault. Fault The inverter can no longer be enabled. Cause Description Measure Acknowledgement 1:FPGA Fault when loading the FPGA Replace the inverter. Not confirmable 2:NOV-ST Faulty power unit memory (EEPROM) 3:NOV-LT Faulty control unit memory (EEPROM)

  • Page 149: 35:Watchdog

    13.3.5 35:Watchdog Resolution Level Response Fault counter The watchdog of the microprocessor is activated. Malfunction The motor continues to coast. The brake chopper is switched off while the inverter restarts. Any existing brakes are engaged if they were not released via F100 independent of the device controller.

  • Page 150: 36:High Voltage

    WE KEEP THINGS MOVING 13.3.6 36:High voltage Triggering Level Response Fault counter The voltage in the intermediate circuit exceeds Fault The motor continues to coast. Any existing brakes are the permitted maximum (DC link voltage display engaged if they were not released via F100 independent in E03).

  • Page 151: 37:Encoder

    13.3.7 37:Encoder Triggering Level Response Fault counter Error due to Fault The motor always coasts except when U30 Emergency stop is activated. encoder Attention: The reference is deleted for positioning applications due to the event 37:Encoder. Referencing must be repeated after acknowledgement. If the encoder is not connected when switching on the control unit power supply, the encoder supply is permanently switched off.
  • Page 152 The resolver could not be calibrated • Check the encoder cable. Programmed or optimized. • Check whether the specification of the resolver matches acknowledgement the specifications of STOBER. 11:X140-undervolt. Incorrect transfer factor Switch device off/ 12:X140-Overvltg Programmed acknowledgement 14:Resol.failure Wire break •...
  • Page 153 Cause Description Measure Acknowledgeme 18:X120-Timeout No cycle signal was detected from • Check the connected cable. Programmed the SSI master. • Check the power supply of the SSI master. acknowledgement • Make sure that the settings of all devices in the SSI motion bus are matched to each other.
  • Page 154 WE KEEP THINGS MOVING Cause Description Measure Acknowledgeme 27:X4-AX5000 gef A functional AX 5000 option was • Check the setting of the H00 parameter. Programmed found at X4 although the • Check the connection of the encoder at the POSISwitch acknowledgement incremental encoder or EnDat AX 5000.
  • Page 155 Cause Description Measure Acknowledgeme 34:battery low When switching on the inverter, it • Replace the AES battery before the next time the inverter Programmed was determined that the voltage of is switched off. Note also the Absolute Encoder Support acknowledgement the battery has fallen below the AES operating instructions (see section 1.3 Further warning limit of the encoder.

  • Page 156: 38:Tempdev.sens

    WE KEEP THINGS MOVING 13.3.8 38:TempDev.sens Triggering Level Response Fault counter The temperature measured by the device sensor Fault The parameterized fault reaction in the A29 parameter. Z38 exceeds the permitted maximum value or has fallen below the permitted minimum value. The permitted temperatures are saved in the power unit of the inverter.

  • Page 157: 39:Tempdev I2T

    13.3.9 39:TempDev i2t Triggering Level Response Fault counter The i t-model calculated for Inactive, message, warning or When triggering an event, a current limit initially takes the inverter exceeds the malfunction can be place in the servo and vector control control types. At the thermal load of 100% (for parameterized in U02 same time, a quick stop is triggered as a fault when...

  • Page 158: 13.3.10 40:Invalid Data

    WE KEEP THINGS MOVING 13.3.10 40:Invalid data Triggering Level Response Fault counter A data error was detected when initializing the Fault The inverter cannot be enabled. non-volatile memory. Cause Description Measure Acknowledgement 1:Error Low level write/read error or timeout. Replace the inverter. Not confirmable 2:BlockMiss unknown data block...
  • Page 159 Cause Description Measure Acknowledgement 32:el. Nameplate no nameplate data available • For STOBER standard motor: Please Switch the device off/on or contact our service department, see programmed section 1.4 Further support acknowledgement • For motor from other manufacturers: Set B06 to 1:arbitrary setting and manually enter the motor data.

  • Page 160: 41:Temp.motortms

    WE KEEP THINGS MOVING 13.3.11 41:Temp.MotorTMS Resolution Level Response Fault counter Motor temperature sensor Warning and malfunction can The parameterized malfunction reaction in the A29 reports overtemperature be parameterized in U15. parameter. (connection clamp X2). Possible cause Test Measure Acknowledgement The motor temperature Check whether the motor temperature Connect the cable properly.

  • Page 161: 13.3.12 42:Tempbrakeres

    13.3.12 42:TempBrakeRes Triggering Level Response Fault counter The i t model for the braking resistor exceeds Fault The parameterized fault reaction in the A29 parameter. Z42 100% load. Possible cause Test Measure Acknowledgement The braking resistor may Check whether the load state of the Check the drive configuration.

  • Page 162: 13.3.13 44:External Fault

    WE KEEP THINGS MOVING 13.3.13 44:External fault Triggering Level Response Fault counter Application-specific or by free Fault The parameterized fault reaction in the A29 parameter: programming option • A29 = 0:inactive The power unit is switched off, the motor coasts down. The holding brakes are applied when the purge override is inactive.

  • Page 163: Otempmot. I2T

    13.3.14 45:oTempMot. i2t Resolution Level Response Fault counter The i t model for the motor Parameterized as inactive, The parameterized malfunction reaction in the A29 reaches 100% load. message or warning in U10 parameter. and U11. Possible cause Test Measure Acknowledgement The motor is overloaded Check whether the operating conditions...

  • Page 164: Torquelimit

    WE KEEP THINGS MOVING Cause Description Measure Acknowledgement 1:low Voltage The value in E03 DC link voltage has Check whether the supply voltage Can be acknowledged for fallen below the value parameterized in corresponds to the specification. malfunction level by switching A35 Undervoltage limit.

  • Page 165: Communication

    13.3.17 52:Communication Triggering Level Response Fault counter Communication malfunction Fault Cause Description Measure Acknowledgement 1:CAN LifeGuard The device detects the Life-Guarding Check the CANOpen master. Switch off/on the Esc key of the event (master no longer sends any device at the front of the inverter Remote Transmit Request).
  • Page 166 WE KEEP THINGS MOVING Cause Description Measure Acknowledgement 5:USS Failure of cyclic data connection (USS). Check the USS master. Switch off/on the Esc key of the device at the front of the inverter or rising flank of the enable signal or programmed acknowledgement 6:EtherCAT PDO-Ti The inverter did not receive process...
  • Page 167 Cause Description Measure Acknowledgement 7:EtherCAT-DcSYN If the inverter is synchronized to • Check the controller. Switch the device off/on or EtherCAT by means of the Distributed • Make sure that the wiring is in programmed acknowledgement. Clock, the "SYNC 0" synchronization accordance with electromagnetic Note that an action must also signal is checked by a watchdog.
  • Page 168 WE KEEP THINGS MOVING Cause Description Measure Acknowledgement 11:IGB Sync Erro The synchronization within the inverter • Start the configuration in the Switch the device off/on or is faulty as the configuration was inverter. programmed acknowledgement stopped by POSITool. This cause can •...

  • Page 169: Optionboard

    13.3.18 55:OptionBoard Resolution Level Response Fault counter Error when operating with option board. Malfunction The parameterized malfunction reaction in the A29 parameter. Cause Description Measure Acknowledgement 1:CAN5000Failure CAN 5000 was detected, installed and • Uninstall the option, check the Switch the device on/off or failed.
  • Page 170 WE KEEP THINGS MOVING Cause Description Measure Acknowledgement 11:SEA5001failure SEA 5001 was detected, installed and • Uninstall the option, check the Switch the device on/off or failed. contacts and reinstall the option. programmed acknowledgement • Replace the option. 12:REA5001failure REA 5001 was detected, installed and •...

  • Page 171: Overspeed

    13.3.19 56:Overspeed Resolution Level Response Fault counter The measured speed is larger than C01 x 1.1 Malfunction The motor always coasts (from V5.0D) except when U30 + 100 rpm. Emergency stop is activated. Any existing brakes are engaged if they were not released via F100 independent of the device controller.

  • Page 172: Runtime Usage

    WE KEEP THINGS MOVING 13.3.20 57:Runtime usage Triggering Level Response Fault counter The cycle time of a real time cycle was Fault The parameterized fault reaction in the A29 parameter. Z57 exceeded. Cause Description Measure Acknowledgement 2:RT2 Cycle time of real time task 2 exceeded Replace the inverter.

  • Page 173: Tempdev. I2T

    13.3.22 59:TempDev. i2t Triggering Level Response Fault counter The i t-model calculated for the inverter Fault The parameterized fault reaction in the A29 parameter. Z59 exceeds the maximum allowed thermal load of 105% (for firmware 5.6-P or higher, triggering only occurs when A27=100% is set).

  • Page 174: Application Events 0-7

    WE KEEP THINGS MOVING 13.3.23 60-67:Application events 0-7 Resolution Level Response Fault counter Application-specific or due to free Can be The parameterized malfunction reaction in the A29 Z60 to Z67 programming option; can be separately parameterized parameter. programmed for each axis in the U100, •...

  • Page 175: Motor Connect

    13.3.25 69:Motor connect. Triggering Level Response Fault counter Motor connection error Can be parameterized as The parameterized fault reaction in the A29 parameter: inactive or malfunction in U12 • A29 = 0:inactive The power unit is switched off, the motor coasts down.

  • Page 176: Param.consist

    WE KEEP THINGS MOVING 13.3.26 70:Param.consist Resolution Level Response Fault counter Conflicting parameterization. Malfunction A malfunction is only triggered when enabled for faulty parameterization. Cause Description Measure Acknowledgement 1:Encoder type The B20 control type is set to servo or Correct the parameterization. Switch the device on/off or Vector Control but no corresponding programmed acknowledgement...
  • Page 177 Cause Description Measure Acknowledgement 7:B26:SSI-Slave SSI slave must not be used as a motor Correct the parameterization. Switch the device on/off or encoder (synchronisation problems). programmed acknowledgement 8:C01>B83 C01 must not be larger than B83. Correct the parameterization. Switch the device on/off or programmed acknowledgement 9:E102/E103 faulty An attempt was made to apply a master...

  • Page 178: Firmware

    WE KEEP THINGS MOVING 13.3.27 71:Firmware Triggering Level Response Fault counter A firmware error was detected. Fault Causes 1 and 2 only occur when the device starts so that the inverter can not be enabled. Cause 3 can also occur during operation.

  • Page 179: Brake Test

    13.3.28 72:Brake test Triggering Level Response Fault counter For active brake management Cause 1 and 2: Fault, Cause 3: This fault only occurs with the enable switched off. in the SDS 5000, the time set in Message B311 has elapsed without the B300 Brake test action having been performed.

  • Page 180: Ax2Braketest

    WE KEEP THINGS MOVING 13.3.29 73:Ax2braketest Triggering Level Response Fault counter For active brake management Cause 1 and 2: Fault, Cause 3: This fault only occurs with the enable switched off. in the SDS 5000, the time set in Message B311 has elapsed without the B300 Brake test action with active axis 2 having been...

  • Page 181: Ax3Braketest

    13.3.30 74:Ax3braketest Triggering Level Response Fault counter For active brake management Cause 1 and 2: Fault, Cause 3: This fault only occurs with the enable switched off. in the SDS 5000, the time set in Message B311 has elapsed without the B300 Brake test action with active axis 3 having been performed.

  • Page 182: Ax4Braketest

    WE KEEP THINGS MOVING 13.3.31 75:Ax4braketest Triggering Level Response Fault counter For active brake management Cause 1 and 2: Fault, Cause 3: This fault only occurs with the enable switched off. in the SDS 5000, the time set in Message B311 has elapsed without the B300 Brake test action with active axis 4 having been...

  • Page 183: Excessive Jump In Reference Value

    13.3.32 85:Excessive jump in reference value Triggering Level Response Counter If reference value monitoring Fault Parameterized fault response in A29: C100 is active, the assigned • A29 = 0:inactive reference values require an The power unit is switched off and the drive becomes acceleration that the motor is torque-free/force-free.

  • Page 184: Illslotinst

    WE KEEP THINGS MOVING 13.3.34 #006:illSlotInst Triggering Level Response An invalid operation code was detected after a Fault The motor coasts, the microprocessor is stopped and all device jump command. functions are inoperable. Possible cause Test Measure Acknowledgement Error in code memory (bit Reestablish the operating conditions at •...

  • Page 185: C:stackoverfl

    13.3.36 #00c:StackOverfl Triggering Level Response A stack that is too small was detected. Fault The motor coasts, the microprocessor is stopped and all device functions are inoperable. Possible cause Test Measure Acknowledgement Error in code memory (bit Reestablish the operating conditions at •...

  • Page 186: Paramodul Error: File Not Found

    WE KEEP THINGS MOVING 13.3.38 *ParaModul ERROR: file not found Resolution Level Response The Paramodule file can not be read. — The configuration does not start. Possible cause Test Measure Acknowledgement May have been switched — • Apply a suitable configuration via —...

  • Page 187: Paramodul Error: Ksb Write Error

    13.3.40 *ParaModul ERROR: ksb write error Resolution Level Response An error was detected when writing the — The configuration does not start. configuration in the configuration memory. Possible cause Test Measure Acknowledgement Faulty flash memory. — Replace the Paramodule. — The configuration is too •...

  • Page 188: Configstarterror Remanents Lost

    WE KEEP THINGS MOVING 13.3.42 *ConfigStartERROR remanents lost Resolution Level Response No flag values are saved. — The configuration does not start. Possible cause Test Measure Acknowledgement The A00 Save values — • Apply a suitable configuration via — action was not performed. POSITool and then save it (A00) •...

  • Page 189: Configstarterror Unknown String

    13.3.44 *ConfigStartERROR unknown string Resolution Level Response The versions of configuration and firmware do not match. — The configuration does not start. Possible cause Test Measure Acknowledgement The configuration saved in the — Apply a suitable configuration or — Paramodule originates from a firmware via POSITool.

  • Page 190: Configstarterror Unknown Limit

    WE KEEP THINGS MOVING 13.3.46 *ConfigStartERROR unknown limit Resolution Level Response The versions of configuration and firmware do not — The configuration does not start. match. Possible cause Test Measure Acknowledgement The configuration saved in the — Apply a suitable configuration or —...

  • Page 191: Configstarterror Unknown Pre-Rd

    13.3.48 *ConfigStartERROR unknown pre-rd Resolution Level Response The versions of configuration and firmware do not — The configuration does not start. match. Possible cause Test Measure Acknowledgement The configuration saved in the — Apply a suitable configuration or — Paramodule originates from a firmware via POSITool.

  • Page 192: No Configuration Paramodul Error

    Diagnosis Operation manual POSIDYN® SDS 5000 13.3.50 no configuration paramodul error When displaying no configuration paramodule error, the device start-up is ended and an error was detected by the Paramodule during start-up. Note also the events in section 13.3.37 *ParaModul ERROR:update firmware! to 13.3.40 *ParaModul ERROR: ksb write error.

  • Page 193: Hw Defective Firmwarestarterr

    13.3.53 HW defective FirmwareStartErr Triggering Level Response A firmware error was detected. Fault Cause 1 only occurs when the device starts so that the inverter can not be enabled. Cause Description Measure Acknowledgement 1:FW defective The active firmware as well as the A "normal"...
  • Page 194 Notes...
  • Page 195 Austria France South East Asia STOBER S.a.r.l. STOBER South East Asia STÖBER ANTRIEBSTECHNIK sales@stober.sg  131, Chemin du Bac à Traille GmbH Les Portes du Rhône www.stober.sg Hauptstraße 41a 69300 Caluire-et-Cuire 4663 Laakirchen Fon +33 4 78.98.91.80 ...
  • Page 196 STÖBER ANTRIEBSTECHNIK GmbH & Co. KG Kieselbronner Str. 12 75177 PFORZHEIM GERMANY Fon +49 7231 582-0 mail@stoeber.de 24 h Service Hotline +49 7231 5823000 www.stober.com Technische Änderungen vorbehalten Errors and changes excepted ID 442289.06 08/2016 442289.06...

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