Introduction Projecting manual POSIDRIVE® FDS 5000 Introduction Purpose of the manual This document will give you technical data and information about the installation and connection of the inverter and its accessories. This technical documentation will enable the following personnel to perform their tasks correctly.
Introduction Projecting manual POSIDRIVE® FDS 5000 Abbreviations, formula symbols and indices Abbreviations Analog output Alternating Current Analog input Absolute Encoder Support Binary output Battery Binary input Size Controller Area Network Brake chopper Computerized Numerical Control Control Unit Direct Current Input/Output Electromagnetic Compatibility High threshold logic International Protection...
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Introduction Projecting manual POSIDRIVE® FDS 5000 Formula Unit Explanation symbols Frequency Output frequency Output frequency of the inverter power board Maximum frequency Internal pulse clock frequency of the inverter PWM,PU power board Current Input current Maximum input current of the inverter power 1maxPU board Maximum input current of the inverter control...
Introduction Projecting manual POSIDRIVE® FDS 5000 Time Minimum time Voltage Input voltage Input voltage of the inverter power board Maximum input voltage 1max Output voltage Output voltage of the backup battery 2BAT Output voltage of the inverter power board Maximum voltage Maximum voltage of the inverter power board maxPU Off limit of the brake chopper...
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Introduction Projecting manual POSIDRIVE® FDS 5000 Identification and test symbols UL test marks for recognized component This component or material is recognized by UL. Representative samples of this product have been evaluated by UL and meet applicable requirements. POSIDRIVE, POSIDYN and POSISwitch are trademarks of STÖBER Antriebstechnik GmbH & Co. KG. The following names that are used in conjunction with the device, its optional equipment and its accessories are trademarks or registered trademarks of other companies: Trademarks...
Notes on safety Projecting manual POSIDRIVE® FDS 5000 Notes on safety The devices can represent a source of danger. Therefore observe • the safety guidelines, technical rules and regulations given in the following sections and the • Generally applicable technical rules and regulations. Always read the corresponding documentation as well.
• Use with mechanical vibration and impact loads exceeding the limits specified in the technical data in the projecting manuals Implementation of the following applications is only permitted after approval is obtained from STOBER: • Use in non-stationary applications Qualified personnel...
Notes on safety Projecting manual POSIDRIVE® FDS 5000 Activity Possible occupational qualifications Programming Graduate engineer (electro-technology or electrical power technology) Operation - Technician (m/f) (electro-technology) - Master electro technician (m/f) Disposal Electronics technician (m/f) In addition, the valid regulations, the legal requirements, the reference books, this technical documentation and, in particular, the safety information contained therein must be carefully •...
Note that the discharge time of the DC link capacitors is up to 5 minutes. You can only determine the absence of voltage after this time period. You can carry out work on the inverter later. Repairs may only be performed by STOBER. Send faulty devices with a fault description to: STÖBER ANTRIEBSTECHNIK GmbH &...
Observe the specifications for the UL-compliant line fuse in section 5.3.1. Motor protection All models of STOBER 5th generation inverters have a certified i²t model, a calculation model for thermal monitoring of the motor. This fulfills the requirements for semiconductor motor overload protection in accordance with the change to UL 508C dated May 2013.
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An integral solid state short circuit protection does not provide branch circuit protection. If you would like to branch the output of the inverter, branch circuit protection must be ensured in conformity with the instructions of STOBER, the National Electrical Code and all additional applicable local regulations or equivalent specifications.
Notes on safety Projecting manual POSIDRIVE® FDS 5000 2.12 Presentation of notes on safety NOTICE Notice means that property damage may occur if the stated precautionary measures are not taken. CAUTION! Caution with warning triangle means that minor injury may occur ...
Technical data Projecting manual POSIDRIVE® FDS 5000 Technical data Product key FDS 5075A/H Designation Device version: Auxiliary voltage for control electronics 5 generation /H: Control electronics powered via DC link; no additional 24 V Power: 075 = 7,5 kW power neccesary Hardware versions /L: Control electronics powered via 24 V without designation...
Technical data Projecting manual POSIDRIVE® FDS 5000 3.1.2 Device features Protection rating IP20 Interference suppression EN 61800-3, interference emission, class C3 High-voltage category III as per EN 61800-5-1 3.1.3 Weight Device Weight Without Packaging [kg] With Packaging [kg] FDS 5007 FDS 5004 FDS 5008 FDS 5015...
Technical data Projecting manual POSIDRIVE® FDS 5000 Electrical data of the inverters Information An explanation of the most important formula symbols can be found in section 1.4 Abbreviations, formula symbols and indices. 3.2.1 Size 0 (BG 0): FDS 5007 to FDS 5015 Device FDS 5007 FDS 5004...
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Technical data Projecting manual POSIDRIVE® FDS 5000 80 W 50 W 65 W 90 W V,PU = 0 A) Max. 30 W V,CU 440 V 830 V maxPU 400 V to 420 V 780 V to 800 V onCH 360 V to 380 V 740 V to 760 V offCH 100 Ω...
Technical data Projecting manual POSIDRIVE® FDS 5000 3.2.3 Derating by increasing the switching frequency Based on the switching frequency f (Parameter B24), the following values of the output currents I PWM,PU 2N,PU result. Output current I 2N,PU Switching frequency 4 kHz 8 kHz 16 kHz FDS 5004...
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Technical data Projecting manual POSIDRIVE® FDS 5000 Dimensions [mm] Type FZM 330x35 FZMU 400x65 ID no. 40376 49010 400 65 L x D 330 x 35 4.5 9 6.5 12 FZM(U) Drill pattern ID 442269.07...
The motor temperature sensor evaluation is malfunctioning due to cable capacities. If you use cables which are longer than 50 m and the cables are not from STOBER, the cores for the motor temperature sensor and the brake must be separate (maximum length: 100 m).
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Technical data Projecting manual POSIDRIVE® FDS 5000 Type Output derater Output derater TEP3720-0ES41 4EP3820-0CS41 ID no. 53188 53189 Voltage range 3 x 0 to 480 V Frequency range 0 to 200 Hz Rated current of the output derater at 4 17.5 A Max.
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Technical data Projecting manual POSIDRIVE® FDS 5000 Derating TEP3720-0ES41 f [Hz] Cycle frequency 4 kHz Cycle frequency 8 kHz Derating 4EP3820-0CS41 f [Hz] Cycle frequency 4 kHz Cycle frequency 8 kHz ID 442269.07...
Installation Projecting manual POSIDRIVE® FDS 5000 Installation This chapter will give you information about installation. This includes: • Installation of the inverter in the switching cabinet • Installation of accessories on or in the inverter WARNING! Danger of personal injury and material damage due to electric shock! ...
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Installation Projecting manual POSIDRIVE® FDS 5000 • Avoid installation above or in the immediate vicinity of heat-generating devices, e.g. output chokes or braking resistors: • To ensure there is sufficient air circulation in the control cabinet, observe the minimum clearances. Min.
Installation Projecting manual POSIDRIVE® FDS 5000 Accessories 4.2.1 Installation of bottom brake resistor WARNING! Danger of personal injury and material damage due to electric shock! Always switch off all power supply voltage before working on the inverter! Note that the discharge time of the DC link capacitors is up to 5 minutes.
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Installation Projecting manual POSIDRIVE® FDS 5000 2. Place the device on the guides: 3. Press the device down on the guides: 4. Attach the device to the studs with the screws and washers: You have installed the submounting brake resistor. 5.
Installation Projecting manual POSIDRIVE® FDS 5000 4.2.2 Installation of EMC shroud or brake module WARNING! Danger of personal injury and material damage due to electric shock! Always switch off all power supply voltage before working on the inverter! Note that the discharge time of the DC link capacitors is up to 5 minutes.
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Installation Projecting manual POSIDRIVE® FDS 5000 3. Press the back of the component onto the wall of the switching cabinet: 4. Attach the component to the mounting plate and inverter with the mounting screw and the washers: You have now installed the accessory. ID 442269.07...
Installation Projecting manual POSIDRIVE® FDS 5000 4.2.3 Installation of terminal extension LEA 5000 WARNING! Danger of personal injury and material damage due to electric shock! Always switch off all power supply voltage before working on the inverter! Note that the discharge time of the DC link capacitors is up to 5 minutes.
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Installation Projecting manual POSIDRIVE® FDS 5000 3. Place the plate over the base strips. Check alignment of the plate! 4. Reconnect the plug connectors to the terminal extension. 5. Guide the option board into the inverter so that the gold contacts slide into the black connector: 6.
Installation Projecting manual POSIDRIVE® FDS 5000 4.2.4 Installation of CANopen, PROFIBUS, EtherCAT or PROFINET accessories WARNING! Danger of personal injury and material damage due to electric shock! Always switch off all power supply voltage before working on the inverter! Note that the discharge time of the DC link capacitors is up to 5 minutes.
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Installation Projecting manual POSIDRIVE® FDS 5000 2. Remove the metal plate punch-out with a pair of pliers: 3. Remove the screws from the option board: 4. From below, thread the sub D plug connector of the PCB through the metal plate: 5.
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Installation Projecting manual POSIDRIVE® FDS 5000 6. Guide the option board into the inverter so that the gold contacts slide into the black connector: 7. Secure the metal plate to the inverter with the mounting screws: You have now installed the accessory. ID 442269.07...
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Installation Projecting manual POSIDRIVE® FDS 5000 You will need the following accessories for the connection of EtherCAT or PROFINET. The accessory part is installed above the inverter's display: • EtherCAT: ECS 5000 • PROFINET: PN 5000 You will require the following for installation: •...
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Installation Projecting manual POSIDRIVE® FDS 5000 3. Secure the metal plate on the PCB with the included screw with locking disk: 4. Guide the option board into the inverter so that the gold contacts slide into the black connector: 5. Secure the metal plate on the PCB with the included screws: ...
Connection Projecting manual POSIDRIVE® FDS 5000 Connection Overview of terminals Front and top of the device – 230V/400 V power Housing ground X12 ASP 5001 (option) 24 V power – X200, X201 fieldbus accessory • CAN 5000 • DP 5000 ECS 5000 •...
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Connection Projecting manual POSIDRIVE® FDS 5000 Bottom of the device X4 Encoder X2 Motor temperature sensor, brake X22 DC link BRM 5000: X302 X20 Motor BRM 5000: X301 X21 Braking resistor BRM 5000: X300 ID 442269.07...
Connection Projecting manual POSIDRIVE® FDS 5000 EMC connection Information This chapter contains general information on EMC-suitable installation. These are only recommendations. Depending on the application, the ambient conditions and the legal requirements, measures in addition to this recommendations may be required. •...
Connection Projecting manual POSIDRIVE® FDS 5000 5.3.1 Line fuse The device's cables and output are protected by means of line protection. Various protective devices may be used for this purpose: • Full range fuse (class "gG" in accordance with IEC class specification or "time lag" in accordance with VDE) Line circuit breaker ...
5.3.2 Residual current safety device STOBER devices can be protected with a Residual Current protective Devices (RCD) to detect residual currents. Residual current protective devices prevent electrical accidents, especially ground fault through the body. They are generally distinguished according to their triggering limit and suitability for detecting different types of residual current.
Connection Projecting manual POSIDRIVE® FDS 5000 Installation: DANGER! Electric shock hazard! Stray and residual currents with a DC current component can restrict the functionality of residual current protective devices types A and AC. Always follow the installation instructions for the protective devices you are using. 5.3.3 Housing ground Note the following information on the connection of the protective earth to ground the housing correctly:...
Use devices in storage annually or before startup. Perform forming for stored devices. Information STOBER recommends connecting stored devices to the supply voltage according to the wiring shown for one hour every year. Please note that the inverters are designed exclusively for operation in TN networks.
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Connection Projecting manual POSIDRIVE® FDS 5000 If annual forming is not possible, form the stored devices before commissioning according to the wiring and voltage levels shown below. L1 N PE L1 L2 L3 PE Legend L1–L3 = lines 1 to 3 N = neutral conductor PE = protective ground F1 = fuse...
Connection Projecting manual POSIDRIVE® FDS 5000 X11: 24 V power With device version /L, connection of 24 V on X11 is required for the powering of the control unit. NOTICE Danger of damage to the device due to overload! If the 24 V power is looped through, a max. of four devices may be powered on one line. Terminal description –...
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Connection Projecting manual POSIDRIVE® FDS 5000 Example of the connection of two devices Inverter Inverter ID 442269.07...
Connection Projecting manual POSIDRIVE® FDS 5000 X1: Enable and relay 1 Use the enable signal to enable the power pack of the inverter. Starting with V 5.5-C, the function of relay 1 can be adjusted in parameter F10. General specification Maximum cable length 30 m Terminal description...
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Connection Projecting manual POSIDRIVE® FDS 5000 Example of connection For a UL-compliant application, the use of a 1 A fuse before relay 1 is mandatory. The fuse must be approved as per UL 248. Inverter Relay 1 Enable ID 442269.07...
Connection Projecting manual POSIDRIVE® FDS 5000 X20: Motor Terminal description - size 0 and size 1 Designation Function Size 0 Size 1 Motor connection, phase U Motor connection, phase V Motor connection, phase W Protective ground Minimum tightening torque M –...
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Connection Projecting manual POSIDRIVE® FDS 5000 The graphic below shows an example for the shielded connection of a motor with output derater (graphic: icotek GmbH). 1U1 1U2 1V1 1V2 1W1 1W2 Pin 7 and 8 are bridged at the output derator Example of connection PES: HF shield connection via large-surface connection to PE...
Connection Projecting manual POSIDRIVE® FDS 5000 X12: ASP 5001 – Safe Torque Off Information If you are going to use this safety function, you will need the ASP 5001 option. It is imperative you read the operating instructions ASP 5001 (see section 1.2 Further documentation) and integrate the safety technology in your safety circuit in accordance with the description given there.
Connection Projecting manual POSIDRIVE® FDS 5000 X2; X300 – X302; X141: Motor temperature sensor, motor holding brake Connect the motor temperature sensor and the power switch for controlling the motor holding brake at terminal X2. Motor holding brake connection Note that the switch contact at X2 is not suitable for the direct connection of a brake. Instead use the accessory part ...
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Connection Projecting manual POSIDRIVE® FDS 5000 Terminal description X2 Function Data 1BD1 Max. • 250 V /5 A • 30 V /5 A (ohm. load • 30 V /0.3 A (ind. load) • 30 V /3 A (ohm. load 1BD2 = 1 ms Switch time: 15 ms...
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Connection Projecting manual POSIDRIVE® FDS 5000 Maximum conductor cross-section Connection type Maximum conductor cross-section [mm Rigid Flexible Flexible with cable end, without plastic sleeve Flexible with cable end, with plastic sleeve 2 leads with the same cross-section with double cable end Terminal description –...
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Connection Projecting manual POSIDRIVE® FDS 5000 Maximum conductor cross-section Connection type Maximum conductor cross-section [mm Rigid Flexible Flexible with cable end, without plastic sleeve Flexible with cable end, with plastic sleeve 2 leads with the same cross-section with double cable end Information Remember that one LED is installed on the brake module.
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Connection Projecting manual POSIDRIVE® FDS 5000 Indirect brake control Inverter 1 2 3 4 brake ID 442269.07...
Connection Projecting manual POSIDRIVE® FDS 5000 X21: Braking resistor An external braking resistor may be necessary during generating operation. For the technical data on the braking resistors, see chapter 3. Terminal description – size 0 and size 1 Designation Function Size 0 Size 1 Connection of braking resistor...
Connection Projecting manual POSIDRIVE® FDS 5000 5.10 X22: DC link coupling Information Remember that the DC link coupling described here can only be used with the device families MDS 5000, SDS 5000 and FDS 5000. When you have axes in your system which operate in combination and are continuously regenerative and motor-driven, the DC link coupling may offer advantages.
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Connection Projecting manual POSIDRIVE® FDS 5000 Terminal description X22 – size 0 and size 1 Designation Function Size 0 Size 1 Reference potential for DC link + Potential of DC link Minimum tightening torque M – screw-type terminals Size Size 0 Size 1 Unit [Nm]...
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Connection Projecting manual POSIDRIVE® FDS 5000 Principal circuit diagram The following circuit diagram shows the principal circuit diagram of the DC link coupling. The inverters can be linked together in up to three groups. The table on the next page shows the possible combinations. The combination determines the types of line fuses and the DC link fuse.
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Connection Projecting manual POSIDRIVE® FDS 5000 Combinations The following table shows the possible combinations for the DC link connection. There are a total of 15 combinations available. Example: Combination no. 7: With combination no. 7, you can combine an inverter of size 1 in group 1 with two devices of size 0 in group 2.
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Connection Projecting manual POSIDRIVE® FDS 5000 Fuses CAUTION! Danger of machine standstill! If a fuse element fails, the second fuse element will be damaged. Always replace the elements of a fuse in pairs. Remember the following points during mounting and operation: •...
Connection Projecting manual POSIDRIVE® FDS 5000 5.11 X100 – X103: Analog and binary signals Remember that the terminals X100 and X101 are integrated in the device. Terminals X103D and X103E are integrated on the optional LEA 5000 accessory. WARNING! Danger of faulty machine behavior due to EMC faults! ...
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Connection Projecting manual POSIDRIVE® FDS 5000 Terminal description Designation Function Data + input of analog input AE1 AE1+ Reference: Pin 3 resolution: 10 bit + sign = ± 10 V = 40 kΩ against pin 3 = 30 V 1max against protective ground 15 V 1max...
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Connection Projecting manual POSIDRIVE® FDS 5000 Terminal description X101 General specification Maximum cable length 30 m, shielded Terminal description Designation Function Data GND 18 V Reference ground for pin 19 — DGND Reference ground for pins 11 to — High level: 12 – 30 V Low level: 0 –...
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Connection Projecting manual POSIDRIVE® FDS 5000 Terminal description X103 C – XEA 5001 General specification Maximum cable length 30 m, shielded Terminal description Designation Function Data Reference: Pin 10 of terminal X101 High level: 12 – 30 V BE10 Binary input Low level: 0 –...
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Connection Projecting manual POSIDRIVE® FDS 5000 Terminal description X103E – LEA 5000 General specification Maximum cable length 30 m, shielded Terminal description Designation Function Data = 20.4–28.8 V + 24 V 1max Power supply = 1.5 A 1max Binary output = 50 mA 2max BA10...
Connection Projecting manual POSIDRIVE® FDS 5000 5.12 Encoder Information Remember that the encoder interfaces can usually evaluate or simulate several systems (e.g., HTL and TTL incremental encoder). In the parameters enter the particular system that you are connecting to an interface. Please consult the inverter operating manual in this case. 5.12.1 NOTICE Danger of encoder destruction!
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Connection Projecting manual POSIDRIVE® FDS 5000 Terminal description X4 for HTL encoder Designation Function, data Differential input for B-track Socket Reference for encoder power on pin 4 Differential input for N-track Encoder power — — Differential input for A-track — —...
Connection Projecting manual POSIDRIVE® FDS 5000 5.12.2 BE encoder and BA encoder simulation To evaluate single-ended incremental encoder or stepper motor signals, use binary inputs BE3, BE4 and BE5. If you would like to simulate them, use outputs BA1 and BA2. Hall encoders are connected to binary inputs BE1, BE2 and BE3.
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Connection Projecting manual POSIDRIVE® FDS 5000 Terminal description X101 incremental encoder and stepper motor signals Designation Function Data GND 18 V Reference ground for pin 19 — DGND Reference ground for pins 11 to 18 — — — — Evaluation: Incremental encoder: N Stepper motor signals: –...
Connection Projecting manual POSIDRIVE® FDS 5000 5.13 Fieldbus 5.13.1 X200: CANopen Prerequisite for the CANopen link: • CAN 5000 Information Please see the supplementary documentation of CANopen (see section 1.2 Further documentation)! Terminal description X200 Designation Function — — Plug CAN-low CAN-low line Signal Ground...
Connection Projecting manual POSIDRIVE® FDS 5000 5.13.2 X200: PROFIBUS Prerequisite for the PROFIBUS link: • DP 5000 Information Please see the supplementary documentation of PROFIBUS DP (see section 1.2 Further documentation)! Terminal description X200 Designation Function — — socket — —...
— — — — Cable specification STOBER provides ready-made cables for the EtherCAT connection. These cables must be used to ensure proper functionality. It is also possible to use cables with the following specification: Plug wiring Patch or crossover Quality...
Connection Projecting manual POSIDRIVE® FDS 5000 5.13.4 X200, X201: PROFINET Requirement for the die PROFINET connection: • PN 5000 Information Observe the PROFINET operating manual (see section 1.2 Further documentation)! X200 and X201 terminal description The terminal configuration is determined by T 568-B. Designation Function TxData +...
Used internally. Do not activate! — Specifications of the cables STOBER offers fabricated cables for the connection to the PC.Correct function is not guaranteed unless these cables are used. Read and comply with chapter 7 Accessories. Inverter FDS cable G3 ID.
5.15 Cables Information To ensure proper functionality of the drive we recommend using cables from STOBER that are coordinated with the system. In case of use of unsuitable connection cables, we reserve the right to reject claims under the warranty.
Examples of connections Projecting manual POSIDRIVE® FDS 5000 Examples of connections no fault enable binary input binary output L1 L2 L3 PE L+ M STÖBER ANTRIEBSTECHNIK U V W PE RB RB 3 PE X302 X300 X301 BRM 5000 direct U V W PE brake control circuit protection...
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Examples of connections Projecting manual POSIDRIVE® FDS 5000 no fault enable binary input binary output L1 L2 L3 PE L+ M STÖBER ANTRIEBSTECHNIK U V W PE RB RB 3 PE U V W PE indirect brake control circuit protection tripping characteristics C ID 442269.07...
Accessories Projecting manual POSIDRIVE® FDS 5000 Accessories I/O terminal module LEA 5000 ID no. 49029 Terminals: • 8 binary inputs • 8 binary outputs Brake module for 24 V brake BRM 5000 ID no. 44571 Control of a motor holding brake. EMC shroud EM 5000 ID no.
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Accessories Projecting manual POSIDRIVE® FDS 5000 Inverter HW status of the inverter CAN 5000 DP 5000 ECS 5000 PN 5000 FDS 5000A 200 or higher FDS 5000 up to 199 Fieldbus module CANopen DS-301 CAN 5000 ID no. 44574 Accessory part for connecting CAN bus. Fieldbus module PROFIBUS DP-V1 DP 5000 ID no.
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Accessories Projecting manual POSIDRIVE® FDS 5000 EtherCAT cable EtherNet patch cable, CAT5e, yellow. The following versions are available: ID no. 49313: approx. 0.2 m. ID no. 49314: approx. 0.35 m. Fieldbus module PROFINET PN 5000 ID no. 53893 Accessory part for connecting PROFINET. ASP 5001 –...
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Accessories Projecting manual POSIDRIVE® FDS 5000 USB adapter on RS232 ID no. 45616 Control box Operating device for parameterization and configuration of the inverter. The connection cable with a length of 1.5 is included in the scope of delivery. The following versions are available: ID no.
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E-Mail: mail@stober.co.uk eMail: info@stoeber.it www.stober.co.uk www.stoeber.it China Japan Singapore STOBER CHINA STOBER Japan STOBER Singapore Pte. Ltd. German Centre Beijing P.O. Box 113-002, 6 chome 50 Tagore Lane Unit 2010, Landmark Tower 2, 15-8, Hon-komagome #05-06B 8 North Dongsanhuan Road Bunkyo-ku...
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STÖBER ANTRIEBSTECHNIK GmbH & Co. KG Kieselbronner Str. 12 75177 PFORZHEIM GERMANY Tel. +49 7231 582-0 Fax. +49 7231 582-1000 E-Mail: mail@stoeber.de 24/h service hotline +49 180 5 786 323 www.stober.com Technische Änderungen vorbehalten Errors and changes excepted ID 442269.07 03/2015 442269.07...
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POSITool Setup Operation manual Communication Diagnosis V 5.6-H or later 09/2013...
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Table of contents Operation manual Table of contents 1 Introduction ....... . Purpose of the manual.
Introduction Operation manual Introduction Purpose of the manual This manual describes the POSITool software. The following topics are included: • A discussion of the installation • Explanations of the structure of the software • The levels which can be set •...
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Introduction Operation manual The documentation of the SDS 5000 includes the following manuals: Manual Contents Latest version Commissioning Instructions Reinstallation, replacement, function test 442301 V 5.6-H Projecting manual Installation and connection 442277 V 5.6-H Operating manual Set up the inverter 442289 V 5.6-H a) At the time of publication.
Introduction Operation manual Further support If you have technical questions that are not answered by this document, please contact: • Phone: +49 7231 582-3060 • E-mail: applications@stoeber.de If you have questions about the documentation, please contact: • E-mail: electronics@stoeber.de If you have questions about training sessions, please contact: •...
Notes on Safety Operation manual Notes on Safety Product maintenance The obligation to maintain refers to the two latest software versions created by STÖBER ANTRIEBSTECHNIK GmbH + Co. KG and approved for use. STÖBER ANTRIEBSTECHNIK GmbH + Co. KG will either correct software errors or will provide the customer with a new software version.
Notes on Safety Operation manual The customer is not authorized to use, copy, change or pass on/transmit the software for purposes other than those in these regulations. The customer is also not authorized to convert the software (i.e., reverse assembly, reverse compilation) or to compile it in any other way.
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Notes on Safety Operation manual DANGER! Danger means that serious danger of death exists if the stated precautionary measures are not taken. Information indicates important information about the product or a highlighted portion of the documentation which requires special attention. ID 442233.05...
Installation Operation manual Installation The software package POSITool is available free of charge on the related product CD or from the Internet under www.stoeber.de. During installation, be sure to adhere to the described notes! Following system requirements apply to the software POSITool: •...
Start POSITool Operation manual Start POSITool To make it easier for the user to open POSITool, the start will be explained first. After the software is open, the start screen (shown below) appears. It offers the user three possibilities (see Figure 4 1): •...
Start POSITool Operation manual • Step 5: This step provides the user with databases of the STÖBER standard motors. When a motor is selected, the motor data are entered in the project. • Step 6: This step concerns the configuration of the inverter. This includes the setting of the type of inverter used, the option modules and the braking resistor.
Start POSITool Operation manual "Reverse documentation from connected inverter" When a reverse documentation is created, the data stored on the inverter is read during online operation and indicated in POSITool (see chap. 5.5). The inverter must be connected with the PC. For further information on the communication between PC and inverter, see chapter 7 Communication.
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Setup of POSITool Operation manual Setup of POSITool This chapter explains the setup of POSITool. This includes the definition of various areas and the explanation of management functions. POSITool contains several areas which must be distinguished between (see ). To the left you will find project administration with the project view, the library view and the hierarchy view.
Setup of POSITool Operation manual Button Function Print Info about POSITool Establish connection to inverter (MDS 5000 and FDS 5000), see section 7.1 Communication with MDS 5000 and FDS 5000 Establish direct connection (SDS 5000), see section 7.2.6 Establishing a direct connection Establish Internet connection (SDS 5000), see section 7.2 Communication with SDS 5000 Establish LAN connection (SDS 5000), see section 7.2...
Setup of POSITool Operation manual Inverter view Information Please note that POSITool can communicate exclusively with an SDS 5000 if the inverter entry of the SDS 5000 is configured in an IGB entry or an EtherCAT entry. See chapter 5.4 IGB Entry or the EtherCAT documentation for more information (see chapter 1.2 Other manuals).
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Setup of POSITool Operation manual • New inverter adds a new inverter to a project. The new inverter directory is indicated in the project view and can be edited there. • New inverter from connected inverter adds an inverter configuration to a project which (the configuration) is read from a connected inverter.
Setup of POSITool Operation manual IGB Entry In order for POSITool to communicate via IGB with one or more inverters of device series SDS 5000, an IGB entry must be available in the project and the SDS 5000 must be assigned to the IGB entry. 5.4.1 Create an IGB entry Remember that only one IGB per project may be present.
Setup of POSITool Operation manual Parameters The parameters contained in the particular configuration are available in a parameter list. The parameters to be indicated are determined by the selected application and the set parameter level. Fig. 5-3 Parameter list The parameter table is shown in the upper half of the screen. A parameter with the following information is inserted in each line: •...
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Setup of POSITool Operation manual To reset a changed value to the default value, the user can click on the line with the right mouse button. A context menu appears with the command "accept value from default". CAUTION! To reset a changed value to the default value, the user can click on the line with the right mouse button.
Setup of POSITool Operation manual Configuration The configuration screen contains the programming user interface. When the option free graphic programming is used, blocks can be inserted here and linked. Applications defined by STÖBER ANTRIEBSTECHNIK GmbH & Co. KG contain the programming in a capsule block. The structural setup of the POSITool configuration is illustrated in .
Setup of POSITool Operation manual Other Areas 5.7.1 Libraries Blocks for the free, graphic programming option are entered in the library directory. The user can drag them to the configuration screen and link them. The user level determines which blocks are visible and can be used (see chapter 6). 5.7.2 Hierarchy view The hierarchy view shows a tree structure of the hierarchy of the current...
Access level Operation manual Access level Separate access levels for configuration and parameters exist for the 5 generation of STÖBER inverter. This means that parameters disappear and the view of the configuration is locked at a certain level. The user can choose between the levels 0, 1, 2 and 3.
Access level Operation manual Configuration level Information At the configuration level only levels 0 to 2 can be set as desired. Level 3 can only be used with a key file! The settings up to level 2 are sufficient for users of the applications defined by STÖBER ANTRIEBSTECHNIK! The configuration level determines the programming capability.
Communication Operation manual Communication Since communication with the MDS 5000 and FDS 5000 is very different from the SDS 5000, these two methods of communication will be described separately. Communication with MDS 5000 and FDS 5000 Communication between PC and inverter is established with a serial connection. A cable (cat.
Communication Operation manual 7.1.1 Settings The serial transmission is parameterized in the inverter entry under Communication/Settings. The dialog which appears indicates the communication status. Communication is parameterized below this. The settings include the interface used on the PC, the transmission speed and the bus address. 0 is preset as the bus address.
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Communication Operation manual Both devices must have the same configuration and parameter values for a serial connection between PC and inverter. If the user gives the command to go online via one of the two ways, POSITool checks the configuration of PC and inverter. During this check a differentiation can be made between two results: •...
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Communication Operation manual case (know-how protection) a partial reverse documentation can be read. The following functions are available in this online mode. • Parameter lists • Fault memory indication • Scope • Simubox • Free parameter list When online mode is concluded with a partial reverse documentation, the data record is marked as reverse documentation and parameter values can no longer be changed.
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Communication Operation manual Second case: Identical configurations When POSITool determines that the configurations are identical, the dialog screen shown in appears. When this happens, you have the following choices: • Load the parameters from POSITool to the inverter ( ) or •...
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Communication Operation manual Ergebnis NOTICE After being loaded to the inverter the application is not saved safe from power failures! To do this, execute A00 Save values. During the connection is established, a status screen appears in the working area. The progress of the current status procedure is indicated in this screen.
Communication Operation manual Communication with SDS 5000 By setting up an Integrated Bus (IGB), you have different possibilities for communication with one or more SDS 5000 units: • a direct connection between the inverter and PC • a remote maintenance connection via a local network (LAN) •...
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Communication Operation manual Plug wiring Patch or crossover Quality CAT5e (or better) Shielding SFTP or PIMF (or better) • The maximum overall extent of the IGB network is 100 m. The IGB does not require an explicit master and the extensive configuration •...
Communication Operation manual 7.2.2 Requirements for a direct connection Note the following rule for the direct connection: • The socket of the gateway device and the computer's network connection must have IP addresses on the same subnet. Information To coordinate the IP addresses of the gateway device and the computer, you have the option of changing the IP address of either the computer or the gateway device.
Communication Operation manual IP address: 1000 0000.1100 1110.0001 0001.1011 0001 Network section, must be Device section, must be identical in the device and different in the device and PC A possible IP address for the device could therefore be: 1000 0000.1100 1111.0001 0001.1011 0001 = 128.207.17.177 7.2.4 Determining the IP address and subnet mask of the PC You can determine the IP address and subnet mask of the PC network interface...
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Communication Operation manual 2. Double click an inverter in the list. The following dialog screen appears: 3. Click one of the two Determine settingsfrom network adapter buttons. The following dialog screen appears: 4. In the top part of the dialog screen, select the network interface which is connected with the direct connection to the inverter.
Communication Operation manual 7.2.5 Adjusting the IP address of the inverter Proceed as shown below to adjust the IP address of the inverter to that of the PC network connection: Adjusting the IP address of the inverter 1. Determine the IP address and the subnet mask of the PC network connection (e.g., in the system control of your PC or in POSITool).
Communication Operation manual 7.2.6 Establishing a direct connection To establish a direct connection, proceed as follows: Establish a direct connection 1. Click the button in the toolbar of POSITool. The following dialog screen is displayed: 2. Specify the IP address of the RJ45 connector that you have connected to the 3.
Communication Operation manual 7.2.7 Reading data from the SDS 5000 You must have established a direct connection before you can read data from an SDS 5000. After you have done this, proceed as shown below: Reading data from the SDS 5000 1.
Communication Operation manual 7.2.8 Writing data to the inverter To write data to the inverter, proceed as shown below: Writing data to the inverter 1. Click the Send to IGB... button in the IGB: display connected devices dialog screen. The following dialog screen appears: 2.
Diagnosis Operation manual Diagnosis The POSITool software offers a wide range of diagnostic functions. • Fault memory: The fault memory contains the last 10 faults. • Free parameter list: Parameters can be inscribed, monitored and changed in the free parameter list. •...
Diagnosis Operation manual Reading the fault memory requires an online connection. It is opened in the inverter entry under Diagnosis\Fault memory. The display of the fault memory is updated when it is opened. Free Parameter list The free parameter list is used to indicate and change a selection of parameters adjusted to the application.
Diagnosis Operation manual Fig. 8-3 Simubox Simubox is opened in the inverter entry under Commissioning\Simubox. Simubox can only be used in online mode. If it is opened in offline mode, a display like the one in appears. Simubox is also available as a stand-alone application (i.e., it can be opened regardless of POSITool).
Diagnosis Operation manual Fig. 8-4 Scope 8.4.1 Setup The status is indicated in the upper, left-hand corner of the screen. The buttons Read, Start and Stop are used to control the picture. When this box is checked, the picture is automatically read from the inverter when the status of the picture reaches Done.
Diagnosis Operation manual 8.4.2 Channel selection The dialog for selection of the parameters to be recorded is located under the Channel selection + trigger button. Fig. 8-5 Channel selection and trigger It must first be specified in the dialog box whether a parameter from the global or axis area is to be pictured.
Diagnosis Operation manual When the dialog screen is confirmed with OK, the settings are accepted but Scope is not started before the OK and start Scope button is pressed. Terminate rejects the settings 8.4.4 Exporting and importing If you use the same or similar Scope settings in different projects, you can export the settings from the Settings - channel selection and trigger dialog screen and save them as a *.sco file (Export button).
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Diagnosis Operation manual Button Function Enlarge/reduce the scaling of the channel; + Ctrl key: Auto scaling Indicate/hide the channel. Inverted indication of the channel. Indicate the zero line of the channel. Indication of a value in individual bits. Can only be used for whole-number parameters without positions after the decimal point and not with selection parameters.
Diagnosis Operation manual 8.4.6 Time axis The following field is used to change the representation of the time axis. The indication shows the current scaling. Fig. 8-7 Time axis Button Function Shift the picture to the right/left by one grid interval. Shift key: Shift the picture by 1 pixel.
Diagnosis Operation manual Eight markers (M1 to M8) are available for precise analysis of the recorded values. Each marker has two measuring points (A and B). The buttons control the following functions: Button Function Switch on/off the selected marker. Selection of a selected marker. Selection of the color for the selected marker.
Diagnosis Operation manual 8.4.10 Print Scope pictures When Scope pictures are printed, this includes saved and current pictures. Printing can be started from Scope or from the general print dialog. After start, the print dialog is indicated as shown in Fig. 8-10. One picture is printed to a page.
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Diagnosis Operation manual Fig. 8-11 View of a printed page The axis switchover data are also shown graphically under the picture. Black bars indicate when an axis was active (E84=0 to 3). Gray bars indicate selected but inactive axes (E84=4 to 7). In the example shown in Fig. 8-12the area of the black bar shows axis 1 as active.
POSITool – Options Operation manual POSITool – Options Print The print function can be accessed via the menu item File/Print ..The inverter to be printed is selected in the print dialog with a combination box (8.4.10). The following data can be shown in a printout: •...
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POSITool – Options Operation manual Fig. 9-1 Export window The export procedure is started by pressing the Export button. A dialog appears in which the target folder and file name are entered. The parameter values are exported in CSV format (comma separated value). A CSV file contains one area for each axis and global area.
POSITool – Options Operation manual 9.2.2 Import To import a file, select menu item Import parameter values... in the File menu. After the file is selected with the Open file dialog, the screen shown in appears. An area of the CSV is assigned a target area in POSITool. This makes it possible, for instance, to import the axis 1 area of the CSV file to axis 3.
POSITool – Options Operation manual Integrating Documentation in POSITool You have the option of indicating product descriptions of STÖBER ANTRIEBSTECHNIK GmbH & Co. KG in PDF format in POSITool and opening them there. Proceed as described below: Integrating documentation in POSITool 1.
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POSITool – Options Operation manual Fig. 9-6 Listing of the PDF documents in the Project view ID 442233.05...
POSITool – Options Operation manual Additional options Configuration-independent options of POSITool are indicated under Options in the Extras menu. For instance, the start behavior or memory options can be set here. Fig. 9-7 View of the setting dialog 9.4.1 Start behavior The optional indication of the start screen is part of the start behavior of POSITool.
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E-Mail: mail@stober.co.uk eMail: info@stoeber.it www.stober.co.uk www.stoeber.it China Japan Singapore STOBER CHINA STOBER Japan STOBER Singapore Pte. Ltd. German Centre Beijing P.O. Box 113-002, 6 chome 50 Tagore Lane Unit 2010, Landmark Tower 2, 15-8, Hon-komagome #05-06B 8 North Dongsanhuan Road Bunkyo-ku...
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STÖBER ANTRIEBSTECHNIK GmbH + Co. KG Kieselbronner Str. 12 75177 PFORZHEIM GERMANY Tel. +49 7231 582-0 Fax. +49 7231 582-1000 E-Mail: mail@stoeber.de 24/h service hotline +49 180 5 786 323 www.stober.com Technische Änderungen vorbehalten Errors and changes excepted ID 442233.05 09/2013 442233.05...
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