Stober POSIDRIVE MDS 5000 Operation Manual
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Stober POSIDRIVE MDS 5000 Operation Manual

Servo inverter
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POSIDRIVE® MDS 5000
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V 5.6-S or later
08/2016
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Summary of Contents for Stober POSIDRIVE MDS 5000

  • Page 1 POSIDRIVE® MDS 5000 Settings Operation manual Interfaces Communication V 5.6-S or later 08/2016...

  • Page 2: Table Of Contents

    Table of contents Operation manual POSIDRIVE® MDS 5000 Table of contents Introduction ..............About this manual ..
  • Page 3 Table of contents Operation manual POSIDRIVE® MDS 5000 Operator panel ............29 Parameterizing motor data ..
  • Page 4 Table of contents Operation manual POSIDRIVE® MDS 5000 11.2 Online operation ............57 12 Service .
  • Page 5 Table of contents Operation manual POSIDRIVE® MDS 5000 13.3.4 34:Hardw.fault ........... . . 84 13.3.5 35:Watchdog .
  • Page 6 Table of contents Operation manual POSIDRIVE® MDS 5000 13.3.34 #006:illSlotInst ........... . 120 13.3.35 #009:CPU AddrErr .

  • Page 7: Introduction

    This option requires the following system structure. The system of the 5th generation of STOBER inverters is divided into two ranges, the global and the axis range. The global range includes programming and parameterization that relates to the inverter. This includes the device controller, the setting of peripheral components such as braking resistors, etc.

  • Page 8: About This Manual

    Information on programming with 441693 POSITool You can find the latest document versions at www.stoeber.de. Note that the programming functionality of POSITool can only be used after training by STOBER. You can find information on training at www. stoeber.de. ID 442285.06...

  • Page 9: Further Support

    Introduction Operation manual POSIDRIVE® MDS 5000 The devices of the 5th generation of STOBER inverters can be optionally connected with different fieldbus systems. The connection is described in the following manuals: Manuals PROFIBUS DP operating manual 441687 CANopen operating manual...

  • Page 10: Abbreviations

    Introduction Operation manual POSIDRIVE® MDS 5000 Abbreviations Abbreviations Analog output Absolute Encoder Support Binary output Binary input Size Controller Area Network Electromagnetic Compatibility EtherCAT Ethernet for Control Automation Technology High Threshold Logic Integrated Bus Media Access Control Protective Earth Positive Temperature Coefficient Programmable logic controller Serial Synchronous Interface Transistor-transistor logic...

  • Page 11: Trademarks

    Introduction Operation manual POSIDRIVE® MDS 5000 Trademarks ® ® ® POSIDRIVE , POSIDYN and POSISwitch are trademarks of STÖBER ANTRIEBSTECHNIK GmbH & Co. The following names that are used in conjunction with the device, its optional equipment and its accessories are trademarks or registered trademarks of other companies: Trademarks ®...

  • Page 12: Notes On Safety

    Notes on safety Operation manual POSIDRIVE® MDS 5000 Notes on safety The devices can represent a source of danger. Therefore observe • the safety guidelines, technical rules and regulations given in the following sections and the • Generally applicable technical rules and regulations. Always read the corresponding documentation as well.

  • Page 13: Ambient Conditions

    • Use with mechanical vibration and impact loads exceeding the limits specified in the technical data in the projecting manuals Implementation of the following applications is only permitted after approval is obtained from STOBER: • Use in non-stationary applications ID 442285.06...

  • Page 14: Qualified Personnel

    Notes on safety Operation manual POSIDRIVE® MDS 5000 Qualified personnel Since the devices may harbor residual risks, all configuration, transportation, installation and commissioning tasks including operation and disposal may only be performed by trained personnel who are aware of the possible risks.

  • Page 15: Installation And Connection

    Notes on safety Operation manual POSIDRIVE® MDS 5000 Installation and connection Installation and connection work are only permitted after the device has been isolated from the power! The accessory installation instructions allow the following actions during the installation of accessories: •...

  • Page 16: Disposal

    Note that the discharge time of the DC link capacitors is up to 5 minutes. You can only determine the absence of voltage after this time period. You can carry out work on the inverter later. Repairs may only be performed by STOBER. Send faulty devices with a fault description to: STÖBER ANTRIEBSTECHNIK GmbH &...

  • Page 17: Presentation Of Notes On Safety

    Notes on safety Operation manual POSIDRIVE® MDS 5000 2.10 Presentation of notes on safety NOTICE Notice means that property damage may occur  if the stated precautionary measures are not taken. CAUTION! Caution with warning triangle means that minor injury may occur ...

  • Page 18: Commissioning An Inverter

    The device state can be changed with control commands and internal events. The 5 generation of STOBER inverters offers you a choice between a standard state machine and a state machine as per DSP 402.You can select the state machines in the Configuration Assistant of the POSITool software.
  • Page 19 Commissioning an inverter Operation manual POSIDRIVE® MDS 5000 5. Switch on the enable.  The inverter is in the 4:Enabled device state.  You have placed the inverter in operation. Device state Startup 1:Switchon 2:Ready to 4:Enabled of the inverter disable switch on 24 V power...
  • Page 20 Commissioning an inverter Operation manual POSIDRIVE® MDS 5000 The following eight states exist in the standard device state machine in accordance with the DRIVECOM profile for drive technology. Display Designation Behavior XDS 5000 Not ready to • The electronics are powered. V5.X switch on •...
  • Page 21 Commissioning an inverter Operation manual POSIDRIVE® MDS 5000 The following Figure 3 1 shows which state changes are possible. The table below shows which conditions apply. Fault reaction active Störungsreaktion aktiv Fault Not ready for switchon Nicht Einschaltbereit Störung Switchon disable Einschaltsperre Ready for switchon Einschaltbereit...
  • Page 22 Commissioning an inverter Operation manual POSIDRIVE® MDS 5000 Change of state Conditions Quick stop active  operation enabled Enable on high level (E19 bit 0 = 1 and A300 = 1) and signal quick stop on low level (A302) and quick stop end reached according to parameterization (A45).

  • Page 23: Device State Machine Acc. To Dsp 402

    Commissioning an inverter Operation manual POSIDRIVE® MDS 5000 Device state machine acc. to DSP 402 The device state machine according to DSP 402 has the same states as in the standard device state machine. The following table shows the designation of the states according to DSP 402. Display Designation according to DSP 402 XDS 5000...
  • Page 24 Commissioning an inverter Operation manual POSIDRIVE® MDS 5000 The device state machine must receive certain commands for a change in state. The commands are bit combinations in the DSP 402 control word (parameter A576 Controlword). The table shows the states of the bits in parameter A576 and their combination for the commands (the bits marked with X are irrelevant).
  • Page 25 Commissioning an inverter Operation manual POSIDRIVE® MDS 5000 The following table lists the conditions for changes in the state machine. Change in State Conditions Device startup  Not ready for switchon Control power section switched on. Not ready for switchon  Switchon Self-test without errors and initialization concluded.

  • Page 26: Parameterize

    STOBER inverters, the user needs the POSITool software. With the POSITool software, either an application defined by STOBER or the option of a freely programmed application can be used. POSITool provides a parameter list with which the application can be adjusted.

  • Page 27: Structure

    Parameterize Operation manual POSIDRIVE® MDS 5000 4.1.1 Structure The parameter structure is set up as shown in the adjacent example:: The axis code identifies an axis parameter when it is shown mixed with global parameters. The group divides the parameters into functional characteristics. The line distinguishes the individual parameters in a group.

  • Page 28: Data Types

    Parameterize Operation manual POSIDRIVE® MDS 5000 4.1.2 Data types Name Abbrev. Name Description Value Range Boolean 1 bit (internal: LSB in 1 byte) 0 ... 1 Unsigned 8 1 byte, without sign 0 ... 255 Integer 8 1 byte, with sign -128 ...

  • Page 29: Positool

    POSITool has an interface to represent programming. In the “free graphic programming” option, blocks are linked and as a result a control sequence is realized. STOBER also provides predefined applications for programming. This includes applications such as fast reference value application and command positioning that are selected using a wizard.

  • Page 30: Operation Manual Posidrive® Mds

    Parameterize Operation manual POSIDRIVE® MDS 5000 The parameter menu of the inverter is divided into menu groups. The menu groups are arranged in alphabetical order, beginning with the group A.. Inverter, B.. Motor, C.. Machine, and so on. Each menu group contains a list of parameters which are identified by the letter of the group and a consecutive number such as A00, A01, A02, etc.

  • Page 31: Parameterizing Motor Data

    For the correct operation of the motors, you must enter the characteristic data and control mode. There are several options available to enter the motor data: • Selection of a STOBER standard motor in the configuration wizard • Use of an electronic nameplate for servo motors with absolute value encoder •...

  • Page 32: Selection In The Configuration Assistant

    In control type 0:V/f-control, no current or torque limitation occurs. Also connection to a rotating motor is not possible (capture). Proceed as shown below to select a STOBER standard motor in the configuration assistant: Selecting the motor in the configuration assistant 1.

  • Page 33: Electronic Type Plate

    STOBER servo motors are generally equipped with absolute value encoders. These encoders offer a special parameter buffer. In the standard configuration, STOBER stores all motor data including the data of an existing holding brake (if one is fitted) as an electronic nameplate in this memory. These data are automatically read into the inverter each time the device starts up.

  • Page 34: Direct Entry In The Parameters

    Parameterizing motor data Operation manual POSIDRIVE® MDS 5000 Direct entry in the parameters The specifications of motors which do not have an electronic nameplate and cannot be selected in the configuration assistant must be entered in the parameter list (e.g. motors of other manufacturers and special motors).

  • Page 35: Further Motor Datas

    Parameterizing motor data Operation manual POSIDRIVE® MDS 5000 The following actions will make it easier for you to enter parameters: • You can calibrate the parameter B05 Commutation-offset with the aid of the action B40 Phase test. • The parameters B52 to B55 can be determined using action B41 Autotune motor. •...

  • Page 36: Parameterize The Slvc-Hp Control Mode

    Parameterizing motor data Operation manual POSIDRIVE® MDS 5000 Parameterize the SLVC-HP control mode The encoderless control type SLVC-HP is available for AC motors. Activate this control mode with B20 = 3:SLVC-HP. Areas of application for the SLVC-HP are drives with •...
  • Page 37 Parameterizing motor data Operation manual POSIDRIVE® MDS 5000 Set B47 Proportional gain SLVC-HP This parameter affects the dynamic properties of the motor (especially the stability and overshoot behavior of the speed). The correct setting can be checked by means of the speed curve. If an encoder is present during commissioning, E15 should be considered as the actual speed, otherwise E91.

  • Page 38: Parameterize Motor Temperature Sensor Evaluation

    Parameterizing motor data Operation manual POSIDRIVE® MDS 5000 Parameterize motor temperature sensor evaluation Information Note that evaluation of the temperature sensors is always active. If operation without temperature sensor is permitted, the connections must be bridged on X2. Otherwise a fault will be triggered when the device is switched on.

  • Page 39: Parameterizing Encoder Data

    Parameterizing encoder data Operation manual POSIDRIVE® MDS 5000 Parameterizing encoder data The following paragraphs explain the settings for commissioning encoder systems with POSITool. We assume that an encoder system and the appropriate interface have already been chosen for your drive. The settings for the simulation of encoder signals is not described in this chapter.
  • Page 40 Parameterizing encoder data Operation manual POSIDRIVE® MDS 5000 Indication on display Meaning This indication appears when an SSI encoder is expected on X120 and the inverter is the SSI waiting for master (setting H120 = 67:SSI-Master). The SSI X120-SSI-encoder master sends the encoder the request to transmit the positions.

  • Page 41: Connection X101 (Binary Input Encoder)

    Parameterizing encoder data Operation manual POSIDRIVE® MDS 5000 Connection X101 (binary input encoder) You can connect the following encoders to X101: • Incremental encoder HTL • Incremental encoder TTL (only with REA 5001) • Pulse train NOTICE If a BE encoder is used, the binary inputs BE3, BE4 and BE5 may not be used for any other function in the application.

  • Page 42: Interface X120

    Parameterizing encoder data Operation manual POSIDRIVE® MDS 5000 Interface X120 You can connect the following encoders to X120: • Absolute value encoder SSI • Incremental encoder TTL You will need one of the following options when you use interface X120: •...

  • Page 43: Interface X140

    Parameterizing encoder data Operation manual POSIDRIVE® MDS 5000 Interface X140 You can connect the following encoders to X140: • Resolver • Absolute value encoder EnDat 2.1 sin/cos You will need the this option when you use the X140 interface: • REA 5001 Parameterize interface X140 1.
  • Page 44 Operation manual POSIDRIVE® MDS 5000 Parameterizing brake data Motors with holding brakes can be connected to the devices oft the 5 generation of STOBER inverters. There are two ways to activate the brake. A brake control is integrated in the following applications: •...

  • Page 45: Parameterizing Brake Data

    Parameterizing brake data Operation manual POSIDRIVE® MDS 5000 B20 = 0:V/f-control Proceed as follows for parameterization: Parameterize the brake control for B20 = 0:V/F controller 1. Activate the brake control in parameter F08. 2. Enter the speed when the brake should be set in F02. 3.

  • Page 46: B20 = 1:Sensorless Vector Control

    Parameterizing brake data Operation manual POSIDRIVE® MDS 5000 B20 = 1:Sensorless vector control To parameterize, proceed as shown below: Parameterize brake control for B20 = 1:sensorless Vector control 1. Activate brake activation in parameter F08. 2. In F02, enter the speed at which the brake is to be applied. 3.

  • Page 47: B20 = 3:Slvc-Hp

    Parameterizing brake data Operation manual POSIDRIVE® MDS 5000 B20 = 3:SLVC-HP Proceed as follows for parameterization: Parameterize the brake control for B20 = 3:SLVC-HP 1. Activate the brake control in parameter F08. 2. Enter the speed when the brake should be set in F02. 3.

  • Page 48: B20 = 2:Vector Control

    Parameterizing brake data Operation manual POSIDRIVE® MDS 5000 B20 = 2:Vector control Proceed as follows for parameterization: Parameterize the brake control for B20 = 2:vector control 1. Activate the brake control in parameter F08. 2. Enter the time for which the motor should remain magnetized after triggering the braking procedure in B27.

  • Page 49: B20 = 64:Servo-Control

    Parameterizing brake data Operation manual POSIDRIVE® MDS 5000 B20 = 64:Servo-control If you operate a servo motor at the inverter, there are two options for how to set the brake control: • Parameterize the brake control with an active (s. 5.2 Electronic type plate) electronic name plate. •...
  • Page 50 Parameterizing brake data Operation manual POSIDRIVE® MDS 5000 You can make these settings with the General settings assistant on the Holding brake page: Fig. 7-4: General settings assistant, Holding brake page ID 442285.06...

  • Page 51: Parameterizing Axis Management

    Parameterizing axis management Operation manual POSIDRIVE® MDS 5000 Parameterizing axis management This section describes axis management. Management of the axes takes place in the global area. Management means the unique control of a maximum of one axis. All axes can be deactivated. The display of the inverter shows which axis is active or whether there is an active axis.
  • Page 52 Parameterizing axis management Operation manual POSIDRIVE® MDS 5000 Selection of an axis is binary-coded via the signals axis-selector bit 0 and axis-selector bit 1. The axis disable signal can be used to disable all axes regardless of the state of the axis selectors. For which parameters can be used to access these signals, see the descriptions of the applications.

  • Page 53: Parameterizing Brake Resistor

    To remove excess braking energy from the DC link, a brake resistor can be connected to the 5 generation of STOBER inverters. You will find information on the types available from STOBER and connection in the configuration manual for the inverter.

  • Page 54: Parameterizing In-/Outputs

    Parameterizing in-/outputs Operation manual POSIDRIVE® MDS 5000 Parameterizing in-/outputs This chapter discusses the linking of control and status signals with the application. The system of the control signals will now be explained with the example of quick stop. Fig. 10-1: Selection of the signal sources for input signals The signal can be provided on various binary inputs or via fieldbus.
  • Page 55 Parameterizing in-/outputs Operation manual POSIDRIVE® MDS 5000 All available parameters can be entered in the source parameters. To be able to poll application status signals, the signals must be allocated to an output (BA, AA, parameter). There is a source parameter for each output in which the signals available for the particular application can be selected / inscribed.
  • Page 56 Communication between inverter and PC Operation manual POSIDRIVE® MDS 5000 Communication between inverter and PC Communication between PC and inverter is established with a serial connection. A cable (ID no. 41488) is connected to a serial interface on the PC and to terminal X3 of the inverter as shown in the adjacent figure. Inverter FDS cable G3 ID.

  • Page 57: Online Operation

    Communication between inverter and PC Operation manual POSIDRIVE® MDS 5000 Fig. 11-2: Project settings 11.2 Online operation There are three ways for a user to establish a connection between inverter and PC: • button in the tool bar • The area labeled Establish connection to inverter in the inverter entry under Communication •...
  • Page 58 Communication between inverter and PC Operation manual POSIDRIVE® MDS 5000 First case: Different configurations When POSITool determines that inverter and PC have different configurations, the dialog screen shown in Fig. 11-3 appears. You have the following choices, • Transfer the configuration in POSITool to the inverter ( ) or •...
  • Page 59 Communication between inverter and PC Operation manual POSIDRIVE® MDS 5000 Utilizing memory space When the configuration is loaded, the memory requirements of the data record are compared with existing memory space on the inverter. If it is certain that the data record can be stored, POSITool does not give you a message.
  • Page 60 Communication between inverter and PC Operation manual POSIDRIVE® MDS 5000 Result NOTICE After being loaded to the inverter the application is not saved safe from power failures!  To do this, execute A00 Save values. During the connection is established, a status screen appears in the working area. The progress of the current status procedure is indicated in this screen.

  • Page 61: Service

    Service Operation manual POSIDRIVE® MDS 5000 Service This chapter lists various service jobs and explains their performance. 12.1 Replacing inverters WARNING! Electric shock hazard! Risk of serious injury from contact with live parts!  Observe the 5 safety rules.  Note that dangerously high voltages can still be present in the inverter even 5 minutes after switching off the power supply due to the residual charge of the DC link capacitors.
  • Page 62 Service Operation manual POSIDRIVE® MDS 5000 3. Disconnect the Paramodule that was previously used on the inverter that is being removed! Inverter that is being removed 4. Connect the Paramodule that was previously used to the inverter that is being installed! Inverter that is being installed 5.

  • Page 63: Replacing An Application

    Service Operation manual POSIDRIVE® MDS 5000 12.2 Replacing an application This chapter provides you with a guide to the simple change of an application without extra aids. Only the Paramodule must be replaced. In the Paramodule, the action A00 save values stores the programming and the parameterization of the inverter safe from a power failure.

  • Page 64: Copying Paramodule

    Service Operation manual POSIDRIVE® MDS 5000 12.3 Copying Paramodule The following section describes how to copy a Paramodule so that an application can be utilized in additional inverters. Proceed as shown below: Copying Paramodule 1. Start the action A00 save values. Wait until the action has been concluded with the result 0:error free. 2.

  • Page 65: Firmware

    You can read the hardware version (HW version) from a label that is stuck under the removable front cover at the side walls. You can find different versions of firmware files on the STOBER Electronics CD. This CD is supplied with the inverter.

  • Page 66: Replacing The Firmware

    Service Operation manual POSIDRIVE® MDS 5000 12.4.2 Replacing the firmware The following section describes how to replace the firmware of an inverter. WARNING! Danger of injury or property damage due to unsecured loads. During the firmware download, the control and the power unit of the inverter are switched off. This means that unsecured loads on the drive may slip through.
  • Page 67 Service Operation manual POSIDRIVE® MDS 5000 • Proceed as shown below: Replacing the firmware 1. Start the program Download.exe.  The following dialog screen appears: 2. Select the language in which the download is to be presented by pressing one of the flag buttons. 3.
  • Page 68 Service Operation manual POSIDRIVE® MDS 5000 6. Press the OK button.  The following dialog screen appears: 7. Select the mot file which is to be loaded to the inverter. 8. Press the Open button  The following dialog screen appears: 9.
  • Page 69 Service Operation manual POSIDRIVE® MDS 5000 12. Wait until a dialog message reports that the firmware was saved to the inverter.  You have performed the firmware download. If the download failed, check the following points: 1. After you pressed the button Download per Software start..., the following instruction appears after a certain amount of time: Switch off and on again the control section of the connected inverter ..

  • Page 70: Actions

    Service Operation manual POSIDRIVE® MDS 5000 12.5 Actions Actions are functions which are executed by the inverter automatically after their start. Actions are controlled and analyzed using special parameters. The parameters contain three elements. You can start the action via the element 0 (e.g. A00.0) The element 1 (e.g. A00.1) shows you the action's progress.

  • Page 71: A37 Reset Memorized Values

    Service Operation manual POSIDRIVE® MDS 5000 Result 14 means that saving was error-free. At the same time it is determined that the maximum number of approx. 10,000 write cycles has almost been reached. The Paramodule should be replaced as soon as possible (for the ID no.

  • Page 72: B40 Phase Test

    Service Operation manual POSIDRIVE® MDS 5000 12.5.2.2 B40 Phase test NOTICE During this action, the motor shaft will move.  Make sure that the motor can turn freely during the action! Activate B40.0 to start the phase test. The phase test can only be used with servo motors. The test checks to determine whether one phase is mixed up when the motor was connected or whether the number of motor poles is set correctly.

  • Page 73: B41 Autotuning

    Service Operation manual POSIDRIVE® MDS 5000 12.5.2.3 B41 Autotuning NOTICE During this action, the motor shaft will move.  Make sure that the motor can turn freely during the action! Using the action B41 the stator resistance (B53) and stator inductance (B52) are measured on servo motors. On asynchronous motors Leakage factor (B54) and Magnetic saturation coefficient (B55) are also determined.

  • Page 74: B42 Optimize Current Controller

    Service Operation manual POSIDRIVE® MDS 5000 12.5.2.4 B42 Optimize current controller NOTICE During the action, the motor turns at approx. 2000 Rpm.  For this reason ensure the motor and the mechanism coupled to it are allowed to be operated at this speed and can rotate freely! ...

  • Page 75: B43 Winding Test

    Service Operation manual POSIDRIVE® MDS 5000 12.5.2.5 B43 Winding test NOTICE During this action, the motor shaft will move.  Make sure that the motor can turn freely during the action! When you start the action, the symmetry of the ohmic resistors of the motor windings are checked. During activation, the enable must be inactive.

  • Page 76: Optimize B45 Slvc-Hp

    Service Operation manual POSIDRIVE® MDS 5000 12.5.2.6 Optimize B45 SLVC-HP WARNING! Risk of injury due to high speeds! The action accelerates the motor up to twice its nominal speed.  Only perform this action when the motor is adequately fastened. Secure feather keys, etc. ...

  • Page 77: D96 Reference Value Generator

    Service Operation manual POSIDRIVE® MDS 5000 12.5.2.7 D96 Reference value generator NOTICE During this action, the motor shaft will move.  Make sure that the motor can turn freely during the action! When you start the action, a square-shaped reference value is specified for the motor. You can parameterize the reference value in D93 to D95.

  • Page 78: Led

    Diagnosis Operation manual POSIDRIVE® MDS 5000 Diagnosis 13.1 The LEDs on the front of the inverter give the user a quick overview of the device state of the inverter. A green LED and a red LED light up in different combinations and at different frequencies to provide information about the device state as shown in the table below.

  • Page 79: Display

    Diagnosis Operation manual POSIDRIVE® MDS 5000 LEDs State of the inverter ERROR (red) Fault. RUN (green) ERROR (red) Flashing at 8 Hz No configuration active. RUN (green) 13.2 Display The display gives the user a detailed response message on the state of the inverter. In addition to the indication of the parameters and events, the device states are shown.

  • Page 80: Event Indications

    Sequence faults recognized by the CPU The 5 generation of STOBER inverters includes a digital computer with microprocessor, memory and I/O modules. When an error occurs which affects this area, the device reacts with an indication on the display. At the same time, the inverter assumes a defined state (power section is turned off).
  • Page 81 Diagnosis Operation manual POSIDRIVE® MDS 5000 Inactive configuration… There are two cases when a configuration is inactive: 1. A fault occurs during device start. 2. The configuration was stopped by POSITool. Events which will lead to an inactive configuration are marked on the display with an asterisk (*)..during device startup During device startup, configuration and parameters, flags and signal values are loaded from Paramodul.

  • Page 82: Events

    WE KEEP THINGS MOVING 13.3 Events 13.3.1 31:Short/ground Triggering Level Response Fault counter The hardware short-circuit switch-off is active. Fault The motor continues to coast. The brake chopper cuts The output current is too high. If there is no out. Any existing brakes are engaged if they were not supply voltage when starting the device, the released via F100 independent of the device controller.

  • Page 83: 32:Short/Gr.int

    13.3.2 32:Short/gr.int Resolution Level Response Fault counter An internal test is performed when the controller Malfunction The inverter cannot be enabled. part power supply is switched on. An existing short-circuit causes a malfunction. A requirement for triggering this event is for the supply voltage to already be present when starting the device.

  • Page 84: 34:Hardw.fault

    WE KEEP THINGS MOVING 13.3.4 34:Hardw.fault Triggering Level Response Fault counter There is a hardware fault. Fault The inverter can no longer be enabled. Cause Description Measure Acknowledgement 1:FPGA Fault when loading the FPGA Replace the inverter. Not confirmable 2:NOV-ST Faulty power unit memory (EEPROM) 3:NOV-LT Faulty control unit memory (EEPROM)

  • Page 85: 36:High Voltage

    13.3.6 36:High voltage Triggering Level Response Fault counter The voltage in the intermediate circuit exceeds Fault The motor continues to coast. Any existing brakes are the permitted maximum (DC link voltage display engaged if they were not released via F100 independent in E03).

  • Page 86: 37:Encoder

    WE KEEP THINGS MOVING 13.3.7 37:Encoder Triggering Level Response Fault counter Error due to Fault The motor always coasts except when U30 Emergency stop is activated. encoder Attention: The reference is deleted for positioning applications due to the event 37:Encoder. Referencing must be repeated after acknowledgement. If the encoder is not connected when switching on the control unit power supply, the encoder supply is permanently switched off.
  • Page 87 The resolver could not be calibrated • Check the encoder cable. Programmed or optimized. • Check whether the specification of the resolver matches acknowledgement the specifications of STOBER. 11:X140-undervolt. Incorrect transfer factor Switch device off/ 12:X140-Overvltg Programmed acknowledgement 14:Resol.failure Wire break •...
  • Page 88 WE KEEP THINGS MOVING Cause Description Measure Acknowledgeme 18:X120-Timeout No cycle signal was detected from • Check the connected cable. Programmed the SSI master. • Check the power supply of the SSI master. acknowledgement • Make sure that the settings of all devices in the SSI motion bus are matched to each other.
  • Page 89 Cause Description Measure Acknowledgeme 27:X4-AX5000 gef A functional AX 5000 option was • Check the setting of the H00 parameter. Programmed found at X4 although the • Check the connection of the encoder at the POSISwitch acknowledgement incremental encoder or EnDat AX 5000.
  • Page 90 WE KEEP THINGS MOVING Cause Description Measure Acknowledgeme 34:battery low When switching on the inverter, it • Replace the AES battery before the next time the inverter Programmed was determined that the voltage of is switched off. Note also the Absolute Encoder Support acknowledgement the battery has fallen below the AES operating instructions (see section 1.3 Further...

  • Page 91: 38:Tempdev.sens

    13.3.8 38:TempDev.sens Triggering Level Response Fault counter The temperature measured by the device sensor Fault The parameterized fault reaction in the A29 parameter. Z38 exceeds the permitted maximum value or has fallen below the permitted minimum value. The permitted temperatures are saved in the power unit of the inverter.

  • Page 92: 39:Tempdev I2T

    WE KEEP THINGS MOVING 13.3.9 39:TempDev i2t Triggering Level Response Fault counter The i t-model calculated for Inactive, message, warning or When triggering an event, a current limit initially takes the inverter exceeds the malfunction can be place in the servo and vector control control types. At the thermal load of 100% (for parameterized in U02 same time, a quick stop is triggered as a fault when...

  • Page 93: 40:Invalid Data

    13.3.10 40:Invalid data Triggering Level Response Fault counter A data error was detected when initializing the Fault The inverter cannot be enabled. non-volatile memory. Cause Description Measure Acknowledgement 1:Error Low level write/read error or timeout. Replace the inverter. Not confirmable 2:BlockMiss unknown data block 3:DataSecurity...
  • Page 94 WE KEEP THINGS MOVING Cause Description Measure Acknowledgement 32:el. Nameplate no nameplate data available • For STOBER standard motor: Please Switch the device off/on or contact our service department, see programmed section 1.4 Further support acknowledgement • For motor from other manufacturers: Set B06 to 1:arbitrary setting and manually enter the motor data.

  • Page 95: 41:Temp.motortms

    13.3.11 41:Temp.MotorTMS Resolution Level Response Fault counter Motor temperature sensor Warning and malfunction can The parameterized malfunction reaction in the A29 reports overtemperature be parameterized in U15. parameter. (connection clamp X2). Possible cause Test Measure Acknowledgement The motor temperature Check whether the motor temperature Connect the cable properly.

  • Page 96: 42:Tempbrakeres

    WE KEEP THINGS MOVING 13.3.12 42:TempBrakeRes Triggering Level Response Fault counter The i t model for the braking resistor exceeds Fault The parameterized fault reaction in the A29 parameter. Z42 100% load. Possible cause Test Measure Acknowledgement The braking resistor may Check whether the load state of the Check the drive configuration.

  • Page 97: 44:External Fault

    13.3.13 44:External fault Triggering Level Response Fault counter Application-specific or by free Fault The parameterized fault reaction in the A29 parameter: programming option • A29 = 0:inactive The power unit is switched off, the motor coasts down. The holding brakes are applied when the purge override is inactive.

  • Page 98: 45:Otempmot. I2T

    WE KEEP THINGS MOVING 13.3.14 45:oTempMot. i2t Resolution Level Response Fault counter The i t model for the motor Parameterized as inactive, The parameterized malfunction reaction in the A29 reaches 100% load. message or warning in U10 parameter. and U11. Possible cause Test Measure...

  • Page 99: 46:Low Voltage

    13.3.15 46:Low voltage Resolution Level Response Fault counter A problem with the supply • Cause 1: Parameterized in The parameterized malfunction reaction in the A29 voltage or DC link voltage was U00 and U01 parameter for cause 1 and 2. For cause 3, the motor detected.

  • Page 100: 47:Torquelimit

    WE KEEP THINGS MOVING 13.3.16 47:TorqueLimit Resolution Level Response Fault counter The maximum torque permitted for static Can be The parameterized malfunction reaction in the A29 operation is exceeded in the control types of parameterized parameter. servo control, vector control or sensorless in U20 and U21 vector control (E62 act.

  • Page 101: 52:Communication

    13.3.17 52:Communication Triggering Level Response Fault counter Communication malfunction Fault Cause Description Measure Acknowledgement 1:CAN LifeGuard The device detects the Life-Guarding Check the CANOpen master. Switch off/on the Esc key of the event (master no longer sends any device at the front of the inverter Remote Transmit Request).
  • Page 102 WE KEEP THINGS MOVING Cause Description Measure Acknowledgement 5:USS Failure of cyclic data connection (USS). Check the USS master. Switch off/on the Esc key of the device at the front of the inverter or rising flank of the enable signal or programmed acknowledgement 6:EtherCAT PDO-Ti The inverter did not receive process...
  • Page 103 Cause Description Measure Acknowledgement 7:EtherCAT-DcSYN If the inverter is synchronized to • Check the controller. Switch the device off/on or EtherCAT by means of the Distributed • Make sure that the wiring is in programmed acknowledgement. Clock, the "SYNC 0" synchronization accordance with electromagnetic Note that an action must also signal is checked by a watchdog.
  • Page 104 WE KEEP THINGS MOVING Cause Description Measure Acknowledgement 11:IGB Sync Erro The synchronization within the inverter • Start the configuration in the Switch the device off/on or is faulty as the configuration was inverter. programmed acknowledgement stopped by POSITool. This cause can •...

  • Page 105: 55:Optionboard

    13.3.18 55:OptionBoard Resolution Level Response Fault counter Error when operating with option board. Malfunction The parameterized malfunction reaction in the A29 parameter. Cause Description Measure Acknowledgement 1:CAN5000Failure CAN 5000 was detected, installed and • Uninstall the option, check the Switch the device on/off or failed.
  • Page 106 WE KEEP THINGS MOVING Cause Description Measure Acknowledgement 11:SEA5001failure SEA 5001 was detected, installed and • Uninstall the option, check the Switch the device on/off or failed. contacts and reinstall the option. programmed acknowledgement • Replace the option. 12:REA5001failure REA 5001 was detected, installed and •...

  • Page 107: 56:Overspeed

    13.3.19 56:Overspeed Resolution Level Response Fault counter The measured speed is larger than C01 x 1.1 Malfunction The motor always coasts (from V5.0D) except when U30 + 100 rpm. Emergency stop is activated. Any existing brakes are engaged if they were not released via F100 independent of the device controller.

  • Page 108: 57:Runtime Usage

    WE KEEP THINGS MOVING 13.3.20 57:Runtime usage Triggering Level Response Fault counter The cycle time of a real time cycle was Fault The parameterized fault reaction in the A29 parameter. Z57 exceeded. Cause Description Measure Acknowledgement 2:RT2 Cycle time of real time task 2 exceeded Replace the inverter.

  • Page 109: 59:Tempdev. I2T

    13.3.22 59:TempDev. i2t Triggering Level Response Fault counter The i t-model calculated for the inverter Fault The parameterized fault reaction in the A29 parameter. Z59 exceeds the maximum allowed thermal load of 105% (for firmware 5.6-P or higher, triggering only occurs when A27=100% is set).

  • Page 110: 60-67:Application Events 0-7

    WE KEEP THINGS MOVING 13.3.23 60-67:Application events 0-7 Resolution Level Response Fault counter Application-specific or due to free Can be The parameterized malfunction reaction in the A29 Z60 to Z67 programming option; can be separately parameterized parameter. programmed for each axis in the U100, •...

  • Page 111: 69:Motor Connect

    13.3.25 69:Motor connect. Triggering Level Response Fault counter Motor connection error Can be parameterized as The parameterized fault reaction in the A29 parameter: inactive or malfunction in U12 • A29 = 0:inactive The power unit is switched off, the motor coasts down.

  • Page 112: 70:Param.consist

    WE KEEP THINGS MOVING 13.3.26 70:Param.consist Resolution Level Response Fault counter Conflicting parameterization. Malfunction A malfunction is only triggered when enabled for faulty parameterization. Cause Description Measure Acknowledgement 1:Encoder type The B20 control type is set to servo or Correct the parameterization. Switch the device on/off or Vector Control but no corresponding programmed acknowledgement...
  • Page 113 Cause Description Measure Acknowledgement 7:B26:SSI-Slave SSI slave must not be used as a motor Correct the parameterization. Switch the device on/off or encoder (synchronisation problems). programmed acknowledgement 8:C01>B83 C01 must not be larger than B83. Correct the parameterization. Switch the device on/off or programmed acknowledgement 9:E102/E103 faulty An attempt was made to apply a master...

  • Page 114: 71:Firmware

    WE KEEP THINGS MOVING 13.3.27 71:Firmware Triggering Level Response Fault counter A firmware error was detected. Fault Causes 1 and 2 only occur when the device starts so that the inverter can not be enabled. Cause 3 can also occur during operation.

  • Page 115: 72:Brake Test

    13.3.28 72:Brake test Triggering Level Response Fault counter For active brake management Cause 1 and 2: Fault, Cause 3: This fault only occurs with the enable switched off. in the SDS 5000, the time set in Message B311 has elapsed without the B300 Brake test action having been performed.

  • Page 116: 73:Ax2Braketest

    WE KEEP THINGS MOVING 13.3.29 73:Ax2braketest Triggering Level Response Fault counter For active brake management Cause 1 and 2: Fault, Cause 3: This fault only occurs with the enable switched off. in the SDS 5000, the time set in Message B311 has elapsed without the B300 Brake test action with active axis 2 having been...

  • Page 117: 74:Ax3Braketest

    13.3.30 74:Ax3braketest Triggering Level Response Fault counter For active brake management Cause 1 and 2: Fault, Cause 3: This fault only occurs with the enable switched off. in the SDS 5000, the time set in Message B311 has elapsed without the B300 Brake test action with active axis 3 having been performed.

  • Page 118: 75:Ax4Braketest

    WE KEEP THINGS MOVING 13.3.31 75:Ax4braketest Triggering Level Response Fault counter For active brake management Cause 1 and 2: Fault, Cause 3: This fault only occurs with the enable switched off. in the SDS 5000, the time set in Message B311 has elapsed without the B300 Brake test action with active axis 4 having been...

  • Page 119: 85:Excessive Jump In Reference Value

    13.3.32 85:Excessive jump in reference value Triggering Level Response Counter If reference value monitoring Fault Parameterized fault response in A29: C100 is active, the assigned • A29 = 0:inactive reference values require an The power unit is switched off and the drive becomes acceleration that the motor is torque-free/force-free.

  • Page 120: 006:Illslotinst

    WE KEEP THINGS MOVING 13.3.34 #006:illSlotInst Triggering Level Response An invalid operation code was detected after a Fault The motor coasts, the microprocessor is stopped and all device jump command. functions are inoperable. Possible cause Test Measure Acknowledgement Error in code memory (bit Reestablish the operating conditions at •...

  • Page 121: 00C:stackoverfl

    13.3.36 #00c:StackOverfl Triggering Level Response A stack that is too small was detected. Fault The motor coasts, the microprocessor is stopped and all device functions are inoperable. Possible cause Test Measure Acknowledgement Error in code memory (bit Reestablish the operating conditions at •...

  • Page 122: Paramodul Error: File Not Found

    WE KEEP THINGS MOVING 13.3.38 *ParaModul ERROR: file not found Resolution Level Response The Paramodule file can not be read. — The configuration does not start. Possible cause Test Measure Acknowledgement May have been switched — • Apply a suitable configuration via —...

  • Page 123: Paramodul Error: Ksb Write Error

    13.3.40 *ParaModul ERROR: ksb write error Resolution Level Response An error was detected when writing the — The configuration does not start. configuration in the configuration memory. Possible cause Test Measure Acknowledgement Faulty flash memory. — Replace the Paramodule. — The configuration is too •...

  • Page 124: Configstarterror Remanents Lost

    WE KEEP THINGS MOVING 13.3.42 *ConfigStartERROR remanents lost Resolution Level Response No flag values are saved. — The configuration does not start. Possible cause Test Measure Acknowledgement The A00 Save values — • Apply a suitable configuration via — action was not performed. POSITool and then save it (A00) •...

  • Page 125: Configstarterror Unknown Block

    13.3.43 *ConfigStartERROR unknown block Resolution Level Response The versions of configuration and firmware do not — The configuration does not start. match. Possible cause Test Measure Acknowledgement The configuration saved in the — Apply a suitable configuration or — Paramodule originates from a firmware via POSITool.

  • Page 126: Configstarterror Unknown Scale

    WE KEEP THINGS MOVING 13.3.45 *ConfigStartERROR unknown scale Resolution Level Response The versions of configuration and firmware do not — The configuration does not start. match. Possible cause Test Measure Acknowledgement The configuration saved in the — Apply a suitable configuration or —...

  • Page 127: Configstarterror Unknown Post-Wr

    13.3.47 *ConfigStartERROR unknown post-wr Resolution Level Response The versions of configuration and firmware do not — The configuration does not start. match. Possible cause Test Measure Acknowledgement The configuration saved in the — Apply a suitable configuration or — Paramodule originates from a firmware via POSITool.

  • Page 128: Configstarterror Unknown Hiding

    WE KEEP THINGS MOVING 13.3.49 *ConfigStartERROR unknown hiding Resolution Level Response The versions of configuration and firmware do not — The configuration does not start. match. Possible cause Test Measure Acknowledgement The configuration saved in the — Apply a suitable configuration or —...

  • Page 129: No Configuration Paramodul Error

    Diagnosis Operation manual POSIDRIVE® MDS 5000 13.3.50 no configuration paramodul error When displaying no configuration paramodule error, the device start-up is ended and an error was detected by the Paramodule during start-up. Note also the events in section 13.3.37 *ParaModul ERROR:update firmware! to 13.3.40 *ParaModul ERROR: ksb write error.

  • Page 130: Hw Defective Firmwarestarterr

    WE KEEP THINGS MOVING 13.3.53 HW defective FirmwareStartErr Triggering Level Response A firmware error was detected. Fault Cause 1 only occurs when the device starts so that the inverter can not be enabled. Cause Description Measure Acknowledgement 1:FW defective The active firmware as well as the A "normal"...
  • Page 131 Austria France South East Asia STOBER S.a.r.l. STOBER South East Asia STÖBER ANTRIEBSTECHNIK sales@stober.sg  131, Chemin du Bac à Traille GmbH Les Portes du Rhône www.stober.sg Hauptstraße 41a 69300 Caluire-et-Cuire 4663 Laakirchen Fon +33 4 78.98.91.80 ...
  • Page 132 STÖBER ANTRIEBSTECHNIK GmbH & Co. KG Kieselbronner Str. 12 75177 PFORZHEIM GERMANY Fon +49 7231 582-0 mail@stoeber.de 24 h Service Hotline +49 7231 5823000 www.stober.com Technische Änderungen vorbehalten Errors and changes excepted ID 442285.06 08/2016 442285.06...

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