Stober POSIDRIVE FDS 5000 Series Mounting Instructions
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Stober POSIDRIVE FDS 5000 Series Mounting Instructions

Stober POSIDRIVE FDS 5000 Series Mounting Instructions

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POSIDRIVE
Mounting Instructions
®
FDS 5000
CONNECTION
MOUNTING
V 5.3
01/2008
Field-
MI
BCI
AM
Applications
bus
GB
POSI
Switch
®

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Summary of Contents for Stober POSIDRIVE FDS 5000 Series

  • Page 1 POSIDRIVE ® FDS 5000 Mounting Instructions CONNECTION MOUNTING V 5.3 01/2008 Field- POSI Applications Switch ®...

  • Page 2: Table Of Contents

    POSIDRIVE ® FDS 5000 - Mounting Instructions STÖBER ANTRIEBSTECHNIK Table of Contents TABLE OF CONTENTS 1. Notes on Safety Hardware Software 2. Technical Data Electrical Mechanical 3. Mechanical Installation Installation location Mounting/mounting dimensions 3.2.1 Without bottom 3.2.2 With bottom brake resistor Installation of accessories 3.3.1 Option module 1 (fieldbus, terminals)

  • Page 3: Notes On Safety

    5th Generation of STÖBER Inverters STÖBER ANTRIEBSTECHNIK 1. Notes on Safety NOTES ON SAFETY This manual contains information which must be adhered to in order to prevent personal injury and property damage. This information is graduated by degree of damage as shown below.

  • Page 4: Hardware

    5th Generation of STÖBER Inverters STÖBER ANTRIEBSTECHNIK 1. Notes on Safety Hardware WARNING To ensure that avoidable problems do not occur during commissioning and/or operation, be sure to read these installation and commissioning instructions before installation and commissioning. In the sense of DIN EN 50178 (formerly VDE 0160), the FDS and MDS model series of ®...

  • Page 5: Software

    5th Generation of STÖBER Inverters STÖBER ANTRIEBSTECHNIK 1. Notes on Safety The motor must have an integral temperature monitor with basis insulation as per EN 61800-5-1 or external motor overload protection must be used. Only suitable for use on supply current networks which cannot deliver more than a maximum symmetric, nominal, short-circuit current of 5000 A at 480 Volt.

  • Page 6: Technical Data

    POSIDRIVE ® FDS 5000 – Mounting Instructions STÖBER ANTRIEBSTECHNIK 2. Technical Data TECHNICAL DATA Model key FDS 5075/H Designation Auxiliary voltage, control electronics /H ... High level, DC link 5th generation /L ... Low level, 24 V external (in preparation) Power 075 = 7.5 kW Electrical...
  • Page 7 POSIDRIVE ® FDS 5000 – Mounting Instructions STÖBER ANTRIEBSTECHNIK 2. Technical Data Size 0 / BG 0 Device Type FDS 5007 FDS 5004 FDS 5008 FDS 5015 ID no. 45962 45961 45963 45964 Recommended motor 0.75 kW 0.37 kW 0.75 kW 1.5 kW power (L1-L3) 3 x 400 V +32%/-50% 50 Hz...
  • Page 8 POSIDRIVE ® FDS 5000 – Mounting Instructions STÖBER ANTRIEBSTECHNIK 2. Technical Data Size 1 / BG 1 Device Type FDS 5022 FDS 5040 FDS 5055 FDS 5075 ID no. 45965 45966 45967 45968 Recommended 2.2 kW 4.0 kW 5.5 kW 7.5 kW motor capacity (L1-L3) 3 x 400 V +32%/-50% 50 Hz...

  • Page 9: Mechanical

    POSIDRIVE ® FDS 5000 – Mounting Instructions STÖBER ANTRIEBSTECHNIK 2. Technical Data Mechanical Dimensions in mm BG 0 BG 1 Height Height EMC shield plate (incl. EMC shield plate) Base plate Width mounting holes Weight [kg] Depth Height 37.5 EMC shield plate Depth Distance Mounting holes...

  • Page 10: Mechanical Installation

    POSIDRIVE ® FDS 5000 – Mounting Instructions STÖBER ANTRIEBSTECHNIK 3. Mechanical Installation MECHANICAL INSTALLATION This chapter gives you complete information on the subject of mechanical installation. Only specialized personnel who are qualified for this task may install, commission and operate the device. Installation Location •...

  • Page 11: With Bottom Brake Resistor

    POSIDRIVE ® FDS 5000 – Mounting Instructions STÖBER ANTRIEBSTECHNIK 3. Mechanical Installation 3.2.2 With Bottom Brake Resistor The "brake resistor RB 5000" substructure is the ideal solution when space is limited. It is placed between mounting surface and MDS 5000. This increases the mounting depth by approx.

  • Page 12: Ethercat (Ecs5000)

    POSIDRIVE ® FDS 5000 – Mounting Instructions STÖBER ANTRIEBSTECHNIK 3. Mechanical Installation 3.3.1.2 EtherCAT (ECS5000) • Make sure that the device is without power. Wait ≥ 5 min. for the DC link capacitors to discharge after turning off the power supply voltage.

  • Page 13: Electrical Installation

    POSIDRIVE ® FDS 5000 – Mounting Instructions STÖBER ANTRIEBSTECHNIK 4. Electrical Installation ELECTRICAL INSTALLATION This chapter gives you complete information on the subject of electrical installation. Only specialized personnel who are qualified for this task may install, commission and control the device. This chapter contains general information on EMC-suitable installation.

  • Page 14: Dc Link Coupling

    POSIDRIVE ® FDS 5000 – Mounting Instructions STÖBER ANTRIEBSTECHNIK 4. Electrical Installation DC Link Coupling If you are using axes in a plant which operate in a network of generators and motors, the DC link coupling (DC coupling) can be advantageous.

  • Page 15: Combinations

    POSIDRIVE ® FDS 5000 – Mounting Instructions STÖBER ANTRIEBSTECHNIK 4. Electrical Installation 4.4.2 Combinations The following table shows the possible combinations for the DC-link coupling. A total of 15 combinations are available. Example: Combination no. 7 This combination lets you combine one size-1 inverter in group 1 with two size-0 devices in group 2. There is no group 3. The power fuse must have a nominal current of 20 A.

  • Page 16: Safety Function „Safe Torque Off

    POSIDRIVE ® FDS 5000 – Mounting Instructions STÖBER ANTRIEBSTECHNIK 4. Electrical Installation Safety function „safe torque off“ NOTE The certified version of the safety function is not available with the FDS 5000. NOTE The ASP 5001 may only be installed and repaired by STÖBER ANTRIEBSTECHNIK. NOTE When certified use is required, the inverter must be installed in a switching cabinet with a protection rating of IP54.
  • Page 17 POSIDRIVE ® FDS 5000 – Mounting Instructions STÖBER ANTRIEBSTECHNIK 4. Electrical Installation 1st way to switch off: Enable WARNING 1. Switchoff distance may not take effect. If you deviate from a standard configuration, you must ensure that the 1st switchoff distance (i.e., the enable) always takes effect. WARNING 1.
  • Page 18 POSIDRIVE ® FDS 5000 – Mounting Instructions STÖBER ANTRIEBSTECHNIK 4. Electrical Installation Remember that you must monitor the time between the enable switchoff and the high signal of the enable response message. The maximum time for this step is: = 1s + regular time between enable switchoff and the high signal of the enable response message. When this time is exceeded without receiving a response message from the inverter, you must always activate starting lockout! The external safety circuit must monitor the addressing of the enable and the relay coil as well as the resulting signals of the enable response message and the response message contact of the ASP 5001.

  • Page 19: Function Test

    POSIDRIVE ® FDS 5000 – Mounting Instructions STÖBER ANTRIEBSTECHNIK 4. Electrical Installation Switching on the inverter with the option "ASP 5001 starting lockout" Activation relay Figure 4-4 Proceed as follows ( of ASP 5001 (X12.3, X12.4) Deactivate the starting lockout by turning on the 24 V signal on terminals X12.3 and X12.4.

  • Page 20: Motor Cable Fabrication

    POSIDRIVE ® FDS 5000 – Mounting Instructions STÖBER ANTRIEBSTECHNIK 4. Electrical Installation Motor Cable Fabrication Ready-to-use motor cables can be ordered from STÖBER ANTRIEBSTECHNIK. The following modifications must be made for connection to the different model sizes. BG 0 BG 1 Core end sleeves Core end...

  • Page 21: Connection Allocation

    POSIDRIVE ® FDS 5000 – Mounting Instructions STÖBER ANTRIEBSTECHNIK 5. Connection Allocation CONNECTION ALLOCATION This section discusses the position, designation and allocation of the terminals. Terminal Overview X11 24 V (option) X12 Startup disable X10 Power (option) of device X103D, X103E Terminal Option module 1: option...
  • Page 22 POSIDRIVE ® FDS 5000 – Mounting Instructions STÖBER ANTRIEBSTECHNIK 5. Connection Allocation Terminal Allocation This section presents and describes all interfaces. The exact position of the terminals at the device is shown in chap. 5.1. X1 – enable, relay 1 Signal / Function Description Circuiting...
  • Page 23 POSIDRIVE ® FDS 5000 – Mounting Instructions STÖBER ANTRIEBSTECHNIK 5. Connection Allocation X4 – encoder For evaluation of HTL and TTL encoders with 18 V supply voltage To ensure correct function of the motors and inverters, we recommend the use of on the system coordinated cables from STÖBER ANTRIEBSTECHNIK.
  • Page 24 POSIDRIVE ® FDS 5000 – Mounting Instructions STÖBER ANTRIEBSTECHNIK 5. Connection Allocation X4 – encoder – connection HTL (standard with STÖBER system motors) Signal PIN X4 Motor Cable² brown white green yellow pink gray blue 1) PIN number of 12-pin encoder plug with MGS system motor 2) Color when STÖBER encoder cable is used Encoder connection 3) Jumper for UB+ = 18 V...
  • Page 25 POSIDRIVE ® FDS 5000 – Mounting Instructions STÖBER ANTRIEBSTECHNIK 5. Connection Allocation X10 – power (single-phase), FDS 5007 Signal / Function Description Circuiting Plastic dummy plug L1 L1 Input voltage 230 V +20% / -55% 50/60 Hz Neutral conductor PE PE Protective conductor X10 –...
  • Page 26 POSIDRIVE ® FDS 5000 – Mounting Instructions STÖBER ANTRIEBSTECHNIK 5. Connection Allocation X20 – motor Signal/Function Description Circuiting BG 1 BG 0 For fabrication of the motor cable, see chap. 4.6. Motor connection, phase U Motor connection, phase V Motor connection, phase W PE PE Protective conductor...
  • Page 27 POSIDRIVE ® FDS 5000 – Mounting Instructions STÖBER ANTRIEBSTECHNIK 5. Connection Allocation X100 – I/O analog Signal / Function Description Circuiting + Input of analog input AE1 Difference input voltage in relation to PIN 3; 0 ±10 V, Ri = 40 kΩ; Scanning time*: T = 1 msec;...
  • Page 28 POSIDRIVE ® FDS 5000 – Mounting Instructions STÖBER ANTRIEBSTECHNIK 5. Connection Allocation X101 – I/O digital Signal / Function Description Circuiting Reference ground GND 18 V For 18 V Auxiliary voltage (PIN 19) DGND Reference ground (BE, BA, 24 V) For digital inputs and outputs (PIN 11 –...
  • Page 29 POSIDRIVE ® FDS 5000 – Mounting Instructions STÖBER ANTRIEBSTECHNIK 5. Connection Allocation Supplement for BE3 to BE5 Connection of incremental and stepper motor signals to BE3, BE4 and BE5 (Caution! Function must be parameterized on the inverter!) Incremental encoder Step motor signals Zero track Track A+ (Increments) freq.+...
  • Page 30 POSIDRIVE ® FDS 5000 – Mounting Instructions STÖBER ANTRIEBSTECHNIK 5. Connection Allocation X103E – I/O digital expansion (only in combination with I/O terminal module (LEA 5000)) Signal / Function Description Circuiting Binary input BE6 H level: 12 – 30 V; L level: 0 – 8 V; Reference ground is PIN –...
  • Page 31 POSIDRIVE ® FDS 5000 – Mounting Instructions STÖBER ANTRIEBSTECHNIK 5. Connection Allocation X200 – fieldbus CANopen (only in combination with fieldbus module CAN5000) Signal / Function Description Circuiting Not connected CAN-low CAN-low line Signal ground Not connected Not connected CAN-low line CAN-low Connected internally with PIN 2 Internal terminal resistance: 120 Ω...
  • Page 32 POSIDRIVE ® FDS 5000 – Mounting Instructions STÖBER ANTRIEBSTECHNIK 5. Connection Allocation X200 – IN EtherCAT (only in combination with fieldbus module ECS5000) Signal / Function Description Circuiting TxData + Suitable connection cables are Ethernet patch cables or crossover cables in CAT5e EtherCAT communication TxData - quality.

  • Page 33: Examples Of Connections

    POSIDRIVE ® FDS 5000 – Mounting Instructions STÖBER ANTRIEBSTECHNIK 6. Examples of connections EXAMPLES OF CONNECTIONS General 6.1.1 Brake connection with BRM 5000 for 24 V DC brakes (Imax=2 A, Pmax=48 W) Power fuse Power cutoff 24 V X300 X302 X301 Enable Floating message...

  • Page 34: Brake Connection With Interface Relay

    POSIDRIVE ® FDS 5000 – Mounting Instructions STÖBER ANTRIEBSTECHNIK 6. Examples of connections 6.1.2 Brake connection with interface relay Power fuse Power cutoff 24 V Enable Floating message contact, must be integrated in the safety circuit of the controller. M 3~ Option Only motors with DC brake Use brake resistor if necessary.

  • Page 35: Brake Connection With Powerbox

    POSIDRIVE ® FDS 5000 – Mounting Instructions STÖBER ANTRIEBSTECHNIK 6. Examples of connections 6.1.3 Brake connection with Powerbox Power fuse Power fuse Power cutoff 24 V PBox Freigabe Floating message contact, must be integrated in the safety circuit of the controller. M 3~ Option Only motors with DC brake...

  • Page 36: Terminals

    POSIDRIVE ® FDS 5000 – Mounting Instructions STÖBER ANTRIEBSTECHNIK 6. Examples of connections Terminals 6.2.1 Example 1 • Potentiometer on AE1 (terminals X100.1, X100.3, X100.8) with voltage supply 18 V (terminal X100.19) and voltage divider. • Potentiometer on AE2 (terminals X100.4 and X100.5, X100.8) with voltage supply 10 V via AA1 with F41 analog output. Offset = 10 V (terminal X100.6).

  • Page 37: Accessories

    POSIDRIVE ® FDS 5000 – Mounting Instructions STÖBER ANTRIEBSTECHNIK 7. Accessories ACCESSORIES Accessory Overview ID No. Designation Remarks 44959 EMC shield plate (EM 5000) Chap. 2.2 and 3.2.3 in this instruction Module for shield connection of motor line. Can be added to the basic housing.
  • Page 38 POSIDRIVE ® FDS 5000 – Mounting Instructions STÖBER ANTRIEBSTECHNIK 7. Accessories ID No. Designation Remarks 49313 EtherCAT cable (0.21 m) Chap. 5.2 EtherNet patch cable CAT5e, yellow No image available 49314 EtherCAT cable (0.38 m) Chap. 5.2 EtherNet patch cable CAT5e, yellow Starting lockout ASP 5001 Chap.

  • Page 39: Brake Resistor

    POSIDRIVE ® FDS 5000 – Mounting Instructions STÖBER ANTRIEBSTECHNIK 7. Accessories Brake Resistor 7.2.1 Brake resistor FZM(U) and VHPR Allocation to FDS 5000 FZMU VHPR 330x35 400x65 VHPR150V VHPR150V VHPR500V 250 W 600 W 150 W 150 W 400 W 300 Ω...

  • Page 40: Bottom Brake Resistor Rb 5000

    POSIDRIVE ® FDS 5000 – Mounting Instructions STÖBER ANTRIEBSTECHNIK 7. Accessories 7.2.2 Bottom brake resistor RB 5000 Allocation to FDS 5000 RB 5047 RB 5100 RB 5200 60 W 60 W 40 W 47 Ω 100 Ω 200 Ω Type ID no.

  • Page 41: Output Deraters

    POSIDRIVE ® FDS 5000 – Mounting Instructions STÖBER ANTRIEBSTECHNIK 7. Accessories Output Deraters WARNING Danger of fire! When the output deraters are used outside the nominal data (cable length, current, frequency, and so on), the output deraters may overheat. Always operate the output deraters within their nominal data.
  • Page 42 POSIDRIVE ® FDS 5000 – Mounting Instructions STÖBER ANTRIEBSTECHNIK 7. Accessories Dimensions Ø D Screwed Connection Weight Type (mm) (mm) (mm) (mm) (mm) (mm) Glands (mm²) [kg] 62.5 MDB-G0 3x4-3000 MDB-G1 3x16-900...
  • Page 44 • Service Network International • STÖBER Subsidiaries: • Austria France STÖBER ANTRIEBSTECHNIK GmbH STOBER DRIVES INC. STÖBER S.a.r.l. Fabriksplatz 1 1781 Downing Drive 131, Chemin du Bac à Traille 4662 Steyrermühl Maysville, KY 41056 Les Portes du Rhône Fon +43 7613 76000...
  • Page 45 Notes STÖBER ANTRIEBSTECHNIK ______________________________________________________________________________________________________ ______________________________________________________________________________________________________ ______________________________________________________________________________________________________ ______________________________________________________________________________________________________ ______________________________________________________________________________________________________ ______________________________________________________________________________________________________ ______________________________________________________________________________________________________ ______________________________________________________________________________________________________ ______________________________________________________________________________________________________ ______________________________________________________________________________________________________ ______________________________________________________________________________________________________ ______________________________________________________________________________________________________ ______________________________________________________________________________________________________ ______________________________________________________________________________________________________ ______________________________________________________________________________________________________ ______________________________________________________________________________________________________ ______________________________________________________________________________________________________ ______________________________________________________________________________________________________ ______________________________________________________________________________________________________ ______________________________________________________________________________________________________ ______________________________________________________________________________________________________ ______________________________________________________________________________________________________ ______________________________________________________________________________________________________ ______________________________________________________________________________________________________ ______________________________________________________________________________________________________ ® ® SMS, POSIDYN and POSIDRIVE are protected names of © 2008 STÖBER ANTRIEBSTECHNIK GmbH + Co. KG STÖBER ANTRIEBSTECHNIK GmbH + Co.
  • Page 46 PK Right Angle Planetary Gear Units PHKX Right Angle Planetary Gear Units PHK Right Angle Planetary Gear Units Motors AC Motors MGS System Motors Servo Motors EK Servo Motors www.stoeber.de ED Servo Motors Visit also: www.stober.com (STOBER DRIVES INC., USA)

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