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Case IH Farmall 95U Efficient Power Service Manual
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Case IH Farmall 95U Efficient Power Service Manual

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Farmall 95U Efficient Power
Farmall 105U Efficient Power
Farmall 115U Efficient Power
Tractor
SERVICE MANUAL
Part number 84568025
English
March 2013
Copyright © 2013 CNH Europe Holding S.A. All Rights Reserved.

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Summary of Contents for Case IH Farmall 95U Efficient Power

  • Page 1 Farmall 95U Efficient Power Farmall 105U Efficient Power Farmall 115U Efficient Power Tractor SERVICE MANUAL Part number 84568025 English March 2013 Copyright © 2013 CNH Europe Holding S.A. All Rights Reserved.
  • Page 2 SERVICE MANUAL Farmall 105U EP Farmall 115U EP Farmall 95U EP 84568025 22/03/2013 Find manuals at https://best-manuals.com...
  • Page 3 Link Product / Engine Product Market Product Engine Farmall 105U EP North America F5DFL413B*A006 Farmall 105U EP Europe F5DFL413B*A006 Farmall 105U EP International F5DFL413B*A006 Region Farmall 115U EP North America F5DFL413A*A002 Farmall 115U EP Europe F5DFL413A*A002 Farmall 115U EP International F5DFL413A*A002 Region Farmall 95U EP...
  • Page 4 Contents INTRODUCTION Engine..................10 [10.001] Engine and crankcase ............. 10.1 [10.414] Fan and drive .
  • Page 5 [27.100] Powered rear axle..............27.1 [27.106] Rear bevel gear set and differential .
  • Page 6 [55.100] Harnesses and connectors............55.2 [55.201] Engine starting system .
  • Page 7 84568025 22/03/2013 Find manuals at https://best-manuals.com...
  • Page 8 INTRODUCTION 84568025 22/03/2013 Find manuals at https://best-manuals.com...

  • Page 9: Table Of Contents

    Contents INTRODUCTION Advice ................... 3 Safety rules SAFETY REGULATIONS .

  • Page 10: Advice

    Advice IMPORTANT NOTICE All maintenance and repair work described in this manual must be performed exclusively by CASE IH AGRICULTURE service technicians, in strict accordance with the instructions given and using any specific tools necessary. Anyone performing the operations described herein without strictly following the instructions is personally responsible for any eventual injury or damage to property.

  • Page 11: Safety Rules Safety Regulations

    INTRODUCTION Safety rules SAFETY REGULATIONS TO PREVENT ACCIDENTS Most accidents or injuries that occur in workshops are the result of non--observance of simple and fundamental safety regulations. For this reason, IN MOST CASES THESE ACCIDENTS CAN BE AVOIDED: by foreseeing possible causes and con- sequently acting with the necessary caution and care.
  • Page 12 INTRODUCTION • Do not run the engine in confined spaces without suitable ventilation. • Do not smoke, use naked flames, or cause sparks in the area when fuel filling or handling highly inflammable liquids. • Never use naked flames for lighting when working on the machine or checking for leaks. •...
  • Page 13 INTRODUCTION • Never lubricate the vehicle when the engine is running. ELECTRICAL SYSTEMS • If it is necessary to use auxiliary batteries, remember that both ends of the cables must be connected as follows: (+) with (+) and (-) with (-). •...

  • Page 14: Basic Instructions

    INTRODUCTION Basic instructions SHIMMING For each adjustment operation, select adjusting shims and measure individually using a micrometer, then add up the measured values: Do not rely on measuring the entire shimming set, which may be incorrect, or the rated value indicated for each on shim.
  • Page 15 INTRODUCTION IMPORTANT NOTES Wear limit values indicated for certain parts are recommended, but not binding. The terms “front”, “rear”, ”right--hand” and ”left--hand” (when referred to different parts) are intended as seen from the driving position with the tractor in the normal direction of movement.

  • Page 16: Basic Instructions For Arc-Welding On Tractors With Electronic Lift

    INTRODUCTION Basic instructions for arc-welding on tractors with electronic lift ATTENTION: Observe the following precautions when carrying out arc welding on a tractor fitted with an electronic lift. - Where possible, remove the part or implement that requires arc welding from the tractor. - Disconnect both battery leads.

  • Page 17: Special Tools Notes For Equipment

    INTRODUCTION Special tools NOTES FOR EQUIPMENT The tools that CASE IH AGRICULTURE propose and illustrate in this manual are: • specifically researched and designed for use with CASE IH AGRICULTURE vehicles; • necessary to make reliable repair; • accurately built and strictly tested to offer efficient and long--lasting working means.

  • Page 18: Consumables

    Engine sump: Minimum 6.4 l (1.7 US gal) CASE IH A KCELA NITEK CJ-4 ENGINE OIL API CJ-4 10W-40 or CASE IH MAT3521 8.1 l (2.1 US gal) ACEA E7/E9 Maximum CJ-4 KCELA NITEK SAE 0W-40 ENGINE OIL CASE IH A KCELA 0.7 l (0.18 US gal)

  • Page 19: Part Identification

    INTRODUCTION Part identification Use solely genuine parts, which guarantee the same quality, duration and safety as the original parts as they are identical to the ones fitted during production. Only genuine parts can offer this guarantee. When ordering spare parts, always provide the following information: •...
  • Page 20 SERVICE MANUAL Engine Farmall 105U EP Farmall 115U EP Farmall 95U EP 84568025 22/03/2013...
  • Page 21 Contents Engine - 10 [10.001] Engine and crankcase ............. . . 10.1 Farmall 105U EP , Farmall 115U EP , Farmall 95U EP [10.414] Fan and drive .
  • Page 22 Engine - 10 Engine and crankcase - 001 Farmall 105U EP Farmall 115U EP Farmall 95U EP 84568025 22/03/2013 10.1 [10.001] / 1...
  • Page 23 Contents Engine - 10 Engine and crankcase - 001 TECHNICAL DATA Engine General specification ............... 3 SERVICE Engine Remove .
  • Page 24 Engine - Engine and crankcase Engine - General specification GENERAL SPECIFICATIONS 4 Cylinders Engine, technical type: F5DFL413C*A003 Farmall 95U F5DFL413B*A006 Farmall 105U F5DFL413B*A002 Farmall 115U Engine rpm 2400 - 2500 RPM - high 2300 RPM - nominal 700 - 800 RPM - low Cycle diesel, 4-stroke...
  • Page 25 Engine - Engine and crankcase GENERAL SPECIFICATIONS 4 Cylinders Timing overhead valves operated by tappets, rods and rocker arms via the camshaft located in the engine block; the camshaft is driven by the crankshaft using straight-tooth gears Intake: 19 ° −...
  • Page 26 Engine - Engine and crankcase Engine - Remove Remove the hood (1) as indicated in Hood - Remove (90.100) Free the bottom steps of the ladder with the retainer (1), raise it with the knob (2), take off the battery cover, detach the battery negative cable.
  • Page 27 Engine - Engine and crankcase Recover the refrigerant from the system via the connections (1) and (2) using the specific tool 380000315. Detach the pipe (1), clear the section of brackets and clamps, move it onto the condenser ( (1), 6), detach the pipe (2), clear the section and take it to the cab.
  • Page 28 Engine - Engine and crankcase Raise the rear of the tractor with a hydraulic jack, put a mechanical stand under the reduction unit box, with a pneumatic gun remove the left-hand rear wheel retaining nuts, and subsequently take off the wheel. WLAPL4S10C110A Detach the tank retaining straps (1), mark and de- tach the fuel pipes (2) and extract the fuel tank (3).
  • Page 29 Engine - Engine and crankcase Remove the circlip (2) retaining the coupling sleeve of the propeller shaft (1) on the back, move the sleeve on the shaft. WLAPL4S10C114AA Take out the screws fixing the central support (1) of the propeller shaft and remove the shaft together with the support, remove also the shaft end float adjuster shim on the back.
  • Page 30 Engine - Engine and crankcase Loosen the device joining the outlet on the filter DPF, free the outlet tube from any brackets fastening it to the cab and remove it. WLAPL4S10C118A Loosen the fixing clamps (1) and extract the pipe from the turbine to the radiator intercooler (2).
  • Page 31 Engine - Engine and crankcase A small misalignment of the axis of the decoupler with respect to the axis of the turbine outlet (3) would produce an adjustment that would no longer be lengthwise, in line with the direction of the tractor, but abnormal transversal adjustment that would impair its durability.
  • Page 32 Engine - Engine and crankcase Detach the power steering spool valve outlet pipe on the gearbox spool valve (2), on the same filter detach the gearbox spool valve supply pipe (1). Subsequently remove the filter together with the sup- port (3). WLAPL4S10C126A Disconnect the intake pipes from the pump (1) on the pump itself, the oil filter intake pipe from the trans-...
  • Page 33 Engine - Engine and crankcase On the right-hand side, remove the guard (1) on the starter motor (2), disconnect the starting cable, the battery cut-off switch, the cable joining it to the alter- nator, also disconnect the alternator and the battery positive terminal, free all the wirings detached from the various clamps.
  • Page 34 Engine - Engine and crankcase Position the movable tool for dismantling tractors 380000569 (2) with the bracket and adapter plate under the engine and place a wooden block (1) in between the points of contact between the tool and engine. Wedge the axle to prevent swinging.
  • Page 35 Engine - Engine and crankcase Position a fixed stand (3) under the support of the groove (1) of the front axle drive placing a wooden plug between parts (3) and (1). WLAPL4S10C133A Set a stand under the back of the engine so as to be able to release the hoist with the coupling device in full safety.
  • Page 36 Engine - Engine and crankcase Remove the viscous coupling (1), where applicable, together with the fan (2). WLAPL4S10C144A Loosen the compressor fixing screws (4), remove the belt (5), then remove the compressor. Completely unscrew the belt tensioner (2), remove the flexible belt (3), then remove the alternator (1). WLAPL4S10C145A 84568025 22/03/2013 10.1 [10.001] / 15...
  • Page 37 Engine - Engine and crankcase Engine - Install - Refit the flexible belt on the alternator and take up the slack according to the procedure in Accessory belt - Tension adjust belt (55.301). - Reposition the compressor and the relevant belt following this procedure: - Reposition the compressor on the support and with the relevant pipe support secure it with the screws...
  • Page 38 Engine - Engine and crankcase - Take out the bolts (1) and the related compressor clutch dust cover. WLAPL4S10C142A Make sure that the polyv (2) belt is perfectly housed on the fan pulley. - Move the belt (2) near to the compressor pulley and, keeping the tool 380200011 under the belt, hook it onto the clutch of the compressor at the innermost part so as to slightly force the belt.
  • Page 39 Engine - Engine and crankcase - With the aid of the hoist, place the engine on the tool 380000569 and remove the lifting eye bolts pre- viously fitted on the rear of the engine. - Remove the fixed stand previously positioned under the support of the groove of the drive of the front axle and the wooden plug.
  • Page 40 Engine - Engine and crankcase - On the right-hand side reconnect the battery posi- tive cable and the wirings to the starter motor, battery cut-off switch and alternator. Fit the guard back onto the starter motor. - Refit the two delivery and return lines to the cab heater and the pipe inserted on the lower sleeve coming from the expansion tank.
  • Page 41 Engine - Engine and crankcase - Reassemble the air cleaner assembly and the rele- vant support, fix the screws on the filter bracket and on the inlet pipe on the radiator. Refit the sleeves connected to the turbine, to the engine and to the cooling fan assembly, tighten the relevant clamps.
  • Page 42 Index Engine - 10 Engine and crankcase - 001 Engine - General specification ............... 3 Engine - Install .
  • Page 43 84568025 22/03/2013 10.1 [10.001] / 22...
  • Page 44 Engine - 10 Fan and drive - 414 Farmall 105U EP Farmall 115U EP Farmall 95U EP 84568025 22/03/2013 10.2 [10.414] / 1...
  • Page 45 Contents Engine - 10 Fan and drive - 414 SERVICE Accessory belt Tension adjust belt ............... . . 3 FARMALL U Efficient Power 84568025 22/03/2013 10.2 [10.414] / 2...
  • Page 46 Engine - Fan and drive Accessory belt - Tension adjust belt FARMALL U Efficient Power If the belt tension is insufficient, check the belt tensioner as indicated below. Loosen the screw in the slot of the belt tensioner (3) and that of the alternator pivot (1) , the belt tensioner tie-rod / alternator fastening screw (2) then loosen the lock nut of the screw at the end of the belt ten- sioner (4) .
  • Page 47 Index Engine - 10 Fan and drive - 414 Accessory belt - Tension adjust belt ..............3 FARMALL U Efficient Power 84568025 22/03/2013 10.2 [10.414] / 4...
  • Page 48 Engine - 10 Exhaust Gas Recirculation (EGR) - Diesel Particulate Filter (DPF) exhaust treatment - 501 Farmall 105U EP Farmall 115U EP Farmall 95U EP 84568025 22/03/2013 10.3 [10.501] / 1...
  • Page 49 Contents Engine - 10 Exhaust Gas Recirculation (EGR) - Diesel Particulate Filter (DPF) exhaust treatment - 501 TECHNICAL DATA Diesel Particulate Filters (DPF) Torque ..................3 General specification Installation measurements .
  • Page 50 Engine - Exhaust Gas Recirculation (EGR) - Diesel Particulate Filter (DPF) exhaust treatment Diesel Particulate Filters (DPF) - Torque MOIL12APL92 TORQUE SETTINGS Part to tighten Thread size Torque settings lbf. ft Gas temperature sensor on DPF M 14x1.5 40.5 to 49.5 4.14 to 5.12 30.2 to 36.9 intake DPF filter first section temperature...
  • Page 51 Engine - Exhaust Gas Recirculation (EGR) - Diesel Particulate Filter (DPF) exhaust treatment Diesel Particulate Filters (DPF) - General specification Installation measurements MOIL12APL104 84568025 22/03/2013 10.3 [10.501] / 4...
  • Page 52 Engine - Exhaust Gas Recirculation (EGR) - Diesel Particulate Filter (DPF) exhaust treatment Measurements to respect for installing the filter — Legend of components — Legend of sensor fixing holes: 308.6 mm (12.1496 in)± 1.5 mm (0.0591 in) Distance between the two bands of the cradle, the one with the set fixing holes (10) and the one with the adjustable fixing holes (11) .
  • Page 53 Engine - Exhaust Gas Recirculation (EGR) - Diesel Particulate Filter (DPF) exhaust treatment Diesel Particulate Filters (DPF) - Dynamic description manual regeneration of the diesel particulate filter (DPF) A diesel particulate filter (DPF) is a device designed to remove polluting diesel engine particulate from exhaust gas; when clogged, it needs to be regenerated.
  • Page 54 Engine - Exhaust Gas Recirculation (EGR) - Diesel Particulate Filter (DPF) exhaust treatment DPF to be regenerated High severity Automatic regeneration inhibited, only start of forced re- generation with control DCAPLT5NE059S3A DPF damaged Technical support required Automatic and forced regeneration inhibited DCAPLT5NE060S3A 84568025 22/03/2013 10.3 [10.501] / 7...
  • Page 55 Engine - Exhaust Gas Recirculation (EGR) - Diesel Particulate Filter (DPF) exhaust treatment Manual regeneration of the diesel particulate filter DPF DCAPLT5NE072S3F To be able to activate the procedure of manual regeneration when required, it is necessary to stop work for the entire duration of the procedure ( 15 —...
  • Page 56 Engine - Exhaust Gas Recirculation (EGR) - Diesel Particulate Filter (DPF) exhaust treatment monitor displaying the filter symbol together with “FAIL” and a single acoustic signal. After 2 seconds, the control unit goes back into the situation at the start of regeneration “START”. From this situation, after restoring the necessary conditions to carry out the operation it is necessary to press the switch (2) on the symbol (B) to restart the regeneration procedure.
  • Page 57 Engine - Exhaust Gas Recirculation (EGR) - Diesel Particulate Filter (DPF) exhaust treatment Automatic diesel particulate filter regeneration inhibition DPF DCAPLT5NE071S3F If you want to inhibit or enable automatic regeneration of the diesel particulate filter, proceed as described below: • Press the switch (2) on the symbol (B) for more than three seconds to enter the programming menu The central monitor will show “SETUP MENU”.
  • Page 58 Engine - Exhaust Gas Recirculation (EGR) - Diesel Particulate Filter (DPF) exhaust treatment Diesel Particulate Filters (DPF) - Remove for periodic replacement Using the lever (1)pull the steps upwards, remove the cover (2) , then disconnect the negative battery lead. MOIL12APL91 Raise the bonnet, disconnect the headlights connec- tor from the engine cable.
  • Page 59 Engine - Exhaust Gas Recirculation (EGR) - Diesel Particulate Filter (DPF) exhaust treatment Remove the bonnet support (1) . MOIL12APL115 Unscrew the pressure differential unit (1) with its pipes, brackets, clamps and sensor. Unscrew the temperature sensor (2). MOIL12APL125 Unscrew the filter's upper heat shield (1), the lower one stays in position.
  • Page 60 Engine - Exhaust Gas Recirculation (EGR) - Diesel Particulate Filter (DPF) exhaust treatment Loosen the clamp (1) joining the muffler to the DPF outlet pipe. The clamp (2) , that keeps the filter outlet pipe parallel to the filter's first section. MOIL12APL107 Remove the left-hand clamp (1) fastening the filter to the machine.
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