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MAXXUM 110 EP / MAXXUM 110 Multicontroller EP / MAXXUM CVT 110 / MAXXUM 115 EP / MAXXUM 115 Multicontroller EP / MAXXUM 120 EP / MAXXUM 120 Multicontroller EP / MAXXUM CVT 120 / MAXXUM 125 EP / MAXXUM 125 Multicontroller EP /...
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SERVICE MANUAL MAXXUM 110 EP , MAXXUM 110 Multicontroller EP , MAXXUM 115 EP , MAXXUM 115 Multicontroller EP , MAXXUM 120 EP , MAXXUM 120 Multicontroller EP , MAXXUM 125 EP , MAXXUM 125 Multicontroller EP , MAXXUM 130 EP , MAXXUM 130 Multicontroller EP , MAXXUM 140 EP ,...
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MAXXUM CVT 110 North America F4DFE413C*A MAXXUM CVT 120 North America F4DFE413B*A MAXXUM CVT 130 North America F4DFE413A*A MAXXUM 110 EP North America F4DFE413E*A MAXXUM 110 Multicontroller EP North America F4DFE413C*A MAXXUM 115 EP North America F4DFE613F*A MAXXUM 115 Multicontroller EP...
Foreword IMPORTANT INFORMATION All repair and maintenance works listed in this manual must be carried out only by staff belonging to the CASE IH Service network, strictly complying with the instructions given and using, whenever required, the special tools. Anyone who carries out the above operations without complying with the prescriptions shall be responsible for the subsequent damages.
INTRODUCTION Foreword - How to use and navigate through this manual This manual has been produced by a new technical information system. This new system is designed to deliver technical information electronically through web delivery (eTIM), DVD, and paper manuals. A coding system called SAP has been developed to link the technical information to other Product Support functions, e.g., Warranty.
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INTRODUCTION Manual content This manual is divided into Sections. Each Section is then divided into Chapters. Contents pages are included at the beginning of the manual, then inside every Section and inside every Chapter. An alphabetical Index is included at the end of each Chapter.
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INTRODUCTION 61 - Metering system 62 - Pressing - Bale formation 63 - Chemical applicators 64 - Chopping 66 - Threshing 68 - Tying/Wrapping/Twisting 69 - Bale wagons 70 - Ejection 71 - Lubrication system X X X X X 72 - Separation 73 - Residue handling 74 - Cleaning...
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INTRODUCTION Chapters Each Chapter is identified by a number e.g. Engine - Engine and crankcase - 10.001. The first number is identical to the Section number i.e. Chapter 10.001 is inside Section 10, Engine. The second number is representative of the Chapter contained within the Section.
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INTRODUCTION Information units and information search Each chapter is composed of information units. Each information unit has the SAP code shown in parentheses. This indicates the function and type of information in that information unit. Each information unit has a page reference within that Chapter.
• Do not open the air-conditioning system yourself. It contains gases which should not be released into the atmos- phere. Your CASE IH dealer or air conditioning specialist has a special extractor for this purpose and will have to recharge the system properly.
INTRODUCTION Safety rules PRECAUTIONARY STATEMENTS Personal Safety This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death. Throughout this manual , you will find the signal words DANGER, WARNING, and CAUTION followed by special instructions.
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INTRODUCTION ACCIDENT PREVENTION WARNING Avoid injury! Always do the following before lubricating, maintaining, or servicing the machine. 1. Disengage all drives. 2. Engage parking brake. 3. Lower all attachments to the ground, or raise and engage all safety locks. 4. Shut off engine. 5.
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INTRODUCTION • Brakes are inoperative when manually released for repair or maintenance purposes. Use blocks or similar devices to secure the machine in these conditions. • Only use specified towing points for towing the machine. Connect parts carefully. Make sure that all pins and/or locks are secured in position before applying traction.
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INTRODUCTION Machine start-up. • Never run the engine in confined spaces that are not equipped with adequate ventilation for exhaust gas extraction. • Never place the head, body, limbs, feet, hands or fingers near rotating and moving parts. Hydraulic systems and fuel injection systems •...
INTRODUCTION Torque Minimum hardware tightening torques (in N m or lb in /lb ft) for normal assembly applica- tions unless otherwise stated NOTICE: Shown below is the suggested initial torque tightening sequences for general applications, tighten in se- quence from item 1 through to the last item of the hardware. The minimum hardware tightening torque on drawings, in specifications etc.
INTRODUCTION Basic instructions SHIMMING For each adjustment operation, select adjusting shims and measure individually using a micrometer, then add up the recorded values. Do not rely on measuring the entire shimming set, which may be incorrect, or the rated value indicated on each shim.
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Only genuine spare parts guarantee the same quality, duration and safety as original parts, as they are the same parts that are assembled during standard production. Only "CNH Original Parts" or " CASE IH Parts" can offer this guarantee. When ordering spare parts, always provide the following information: •...
INTRODUCTION Conversion factors Length 1 mm 0.0393 in 1 in 25.4 mm 1 km 0.621 miles 1 miles 1.609 km 3.281 ft 1 ft 0.3048 m Area 1 ha 2.471 ac 1 ac 0.404 US fl oz 1 m² 10.76 ft² 1 ft²...
Although the oil is 90 % biodegradable, it is important to follow safe handling and disposal practices. The CASE IH AKCELA TSM BIO oil is available from your authorized dealer. Biodegradable oil should not be used in conjunction with other oils. Use the following procedure to replace standard oil with biodegradable lubricant.
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INTRODUCTION Sulphur in fuel The engine oil and filter change period are shown in the Lubrication and Maintenance in the operators manual. How- ever, locally available fuel may have a high sulphur content, in which case the engine oil and filter change period should be adjusted as follows: Sulphur content Oil change period...
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NLGI 2 Regarding filling quantity - see Capacities (). NOTE: When changing the conventional engine coolant to the CASE IH AKCELA ACTIFULL OT® EXTENDED LIFE COOLANT or vice versa, follow the “Engine cooling system – Basic instructions” in the operator manual.
INTRODUCTION Capacities MAXXUM Efficient Power UNIT 175 l (46.2 US gal) 227 l (60.0 US gal) FUEL TANK DEF/ AdBlue® TANK 37 l (9.8 US gal) 25 l COOLING SYSTEM 21 l (5.5 US gal) ( 6.6 US gal ) ENGINE (including filter) 10 l (2.64 US gal) 15 l (3.96 US gal)
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INTRODUCTION MAXXUM CVT Efficient Power UNIT 110 CVT 120 CVT 130 CVT 0.5 l (0.13 US gal) FRONT PTO 47665854 27/03/2014...
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SERVICE MANUAL Engine MAXXUM 110 EP , MAXXUM 110 Multicontroller EP , MAXXUM 115 EP , MAXXUM 115 Multicontroller EP , MAXXUM 120 EP , MAXXUM 120 Multicontroller EP , MAXXUM 125 EP , MAXXUM 125 Multicontroller EP , MAXXUM 130 EP , MAXXUM 130 Multicontroller EP , MAXXUM 140 EP ,...
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Engine - 10 Engine and crankcase - 001 MAXXUM 110 EP , MAXXUM 110 Multicontroller EP , MAXXUM 115 EP , MAXXUM 115 Multicontroller EP , MAXXUM 120 EP , MAXXUM 120 Multicontroller EP , MAXXUM 125 EP , MAXXUM 125 Multicontroller EP ,...
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Torque ..................3 MAXXUM 110 EP --- NA, MAXXUM 110 Multicontroller EP --- NA, MAXXUM 115 EP --- NA, MAXXUM 115 Multicontroller...
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Engine - Engine and crankcase Engine - Torque MAXXUM 110 EP MAXXUM 110 Multicontroller EP MAXXUM 115 EP MAXXUM 115 Multicontroller EP MAXXUM 120 EP MAXXUM 120 Multicontroller EP MAXXUM 125 EP MAXXUM 125 Multicontroller EP MAXXUM 130 EP MAXXUM 130 Multicontroller EP...
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Engine - Engine and crankcase PART TORQUE Nm (lb ft) M8 1.25x35 24 ± 4 (17.7015 ± 2.9502) Bolts securing oil sump 6 cylinder engines (refer to figure 8) ♦ Tightening Bolts No 31 & 34 M10 1.5x45 50 ± 5 (36.8781 ± 3.6878) Tightening Bolts No 4-14;...
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Engine - Engine and crankcase Engine - Disconnect MAXXUM 115 EP MAXXUM 115 Multicontroller EP MAXXUM 125 EP MAXXUM 125 Multicontroller EP MAXXUM 140 EP MAXXUM 140 Multicontroller EP Prior operation: Discharge the Air conditioning system, for further information refer to Air conditioning - Discharging (50.200) Prior operation: Disconnect battery, for further information refer to Battery - Disconnect (55.302) Prior operation:...
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Engine - Engine and crankcase 2. Disconnect and remove the front weights from the weight carrier. BAIL08CVT012AVA 3. Disconnect the radar electrical connector and remove the radar (if fitted). BAIL10CVT358AVA 4. Remove the flywheel speed sensor. BAIS06CCM087AVA 5. Disconnect the engine harness electrical connectors. BAIL12APH142AVA 47665854 27/03/2014 10.1 [10.001] / 14...
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Engine - Engine and crankcase 6. Detach the cab heater return pipe. BAIL07APH121AVA 7. Disconnect the oil cooler supply pipes. BAIL12APH143AVA 8. Disconnect the oil cooler supply and return pipes (1). Remove the oil cooler pipes (2). BAIL12APH144AVA 9. Disconnect the heater supply hose from the rear of the engine cylinder head.
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Engine - Engine and crankcase 10. Remove the starter motor heat shield. BAIL12APH146AVA 11. Remove the starter motor cover. BAIL10CVT361AVA 12. Disconnect the starter motor electrical connector. BAIL10CVT363AVA 13. Disconnect the positive terminal (1), negative terminal (2) relay and bracket (3) and position to one side. BAIL12APH147AVA 47665854 27/03/2014 10.1 [10.001] / 16...
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Engine - Engine and crankcase 14. Disconnect the starter motor negative cables. BAIL10CVT364AVA 15. Detach the alternator wiring harness electrical con- nector from the bracket (1) and detach the wiring har- ness (2). BAIL10CVT365AVA 16. Disconnect the alternator electrical connectors. BAIL10CVT366AVA 17.
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Engine - Engine and crankcase 18. Remove the front brake retaining bracket (1) and re- move the front brake pipe (2). BAIL12APH148AVA 19. Disconnect the A/C pipe from the A/C compressor. NOTE: Install blanking plugs/caps to all openings to pre- vent dirt ingress.
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Engine - Engine and crankcase 22. Detach the A/C pipes and position it to one side. BAIL12APH151AVA 23. Disconnect the steering hoses. NOTE: Mark the hoses to aid installation. BAIL07APH105AVB 24. Disconnect the fuel supply line from the pre-filter/wa- ter trap. BAIL12APH152AVA 25.
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Engine - Engine and crankcase 26. Cut the cable ties. BAIL12APH154AVA 27. Cut the starter motor wiring harness cable ties. BAIL12APH155AVA 28. Disconnect the engine earth connector. BAIL10CVT433AVA 29. Disconnect the diff lock supply pipe (1) and pneumatic brake supply pipe (2). Remove the pipe retaining bracket (3) and remove the pipes.
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Engine - Engine and crankcase Vehicles with standard front axle 31. Remove the front wheel drive shaft guard and drive shaft. NOTE: The type of drive shaft fitted is dependant on type of front axle installed. BSD1959A 32. Remove the drive shaft flange, where fitted. BSD1917A Vehicles with suspended front axle 33.
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Engine - Engine and crankcase 34. Remove the circlip (1). Slide the drive shaft sleeve (2). BAIL12APH182AVA 35. Disconnect the drive shaft bearing carrier. BAIL12APH158AVA All vehicles 36. Using the tractor splitting equipment 380040228 In- stall the larger wheeled part of the splitting equipment under the front weight carrier.
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Engine - Engine and crankcase 38. Connect the two pieces of the wheeled splitting gear together with the alignment bar. BAIL12APH161AVA 39. Support the rear of the vehicle. BAIL07APH145AVA 40. Remove the left-hand side engine to transmission se- curing bolts. NOTE: Repeat this step for the right-hand side.
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Engine - Engine and crankcase 41. Remove the centre engine to transmission securing bolt (2). Remove the top left-hand engine to transmis- sion securing bolt (1). NOTE: Repeat this step for the right-hand side. BAIL07APH147AVA 42. Separate the engine from the transmission. BAIL12APH161AVA 47665854 27/03/2014 10.1 [10.001] / 24...
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Engine - Engine and crankcase Engine - Connect MAXXUM 115 EP MAXXUM 115 Multicontroller EP MAXXUM 125 EP MAXXUM 125 Multicontroller EP MAXXUM 140 EP MAXXUM 140 Multicontroller EP WARNING Heavy objects! Lift and handle all heavy components using lift- ing equipment with adequate capacity.
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Engine - Engine and crankcase 3. Install the centre engine to transmission securing bolt (2). Install the top left hand engine to transmission se- curing bolt (1). Tighten to 285-315 Nm ( 210-232 lb ft). NOTE: Repeat this step for the right-hand side. BAIL07APH147AVA 4.
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Engine - Engine and crankcase 6. Disconnect the two pieces of the wheeled splitting gear 380040228 by removing the alignment bar. BAIL12APH161AVA 7. Remove the smaller wheeled part of the splitting equip- ment from under the engine. Remove the splitting equipment securing bolts from the transmission.
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Engine - Engine and crankcase Vehicles with standard front axle 10. Install the drive shaft flange (if equipped). BSD1917A 11. Install front wheel drive shaft and drive shaft guard. NOTE: The type of drive shaft fitted is dependant on type of front axle installed.
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Engine - Engine and crankcase 14. Install the front wheel drive shaft guard. BAIL12APH156AVA All vehicles 15. Connect the diff lock supply pipe (1) and pneumatic brake supply pipe (2). Install the pipe retaining bracket (3). BAIL07APH379AVA 16. Connect the engine earth connector. BAIL10CVT433AVA 47665854 27/03/2014 10.1 [10.001] / 29...
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Engine - Engine and crankcase 17. Install cable ties to the starter motor wiring harness. BAIL12APH155AVA 18. Install cable ties. BAIL12APH154AVA 19. Connect the brake valve supply hose (if fitted). BAIL07APH056AVA 20. Connect the fuel return line (1). Connect the flywheel electrical connector (2). BAIL12APH153AVA 47665854 27/03/2014 10.1 [10.001] / 30...
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Engine - Engine and crankcase 21. Connect the fuel supply line to the pre-filter/water trap. BAIL12APH152AVA 22. Connect the steering hoses. BAIL07APH105AVB 23. Attach the A/C pipes BAIL12APH151AVA 24. Connect the charge air cooler intake pipe. BAIL12APH150AVA 47665854 27/03/2014 10.1 [10.001] / 31...
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Engine - Engine and crankcase 25. Connect the high pressure A/C pipe (1). Connect the low pressure switch electrical connector (2). BAIL12APH149AVA 26. Connect the A/C pipe to the A/C compressor. BAIL10CVT368AVA 27. Install the front brake retaining bracket (1) and con- nect the front brake pipe (2).
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Engine - Engine and crankcase 29. Connect the alternator electrical connectors. BAIL10CVT366AVA 30. Attach the radar electrical connector to the bracket (1) and attach the alternator wiring harness to the bracket (2). BAIL10CVT365AVA 31. Connect the starter motor negative cables. BAIL10CVT364AVA 32.
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Engine - Engine and crankcase 33. Connect the electrical connector. BAIL10CVT363AVA 34. Install the starter motor cover. BAIL10CVT361AVA 35. Install the starter motor heat shield. BAIL12APH146AVA 36. Connect the heater supply hose to the rear of the en- gine cylinder head. BAIL12APH145AVA 47665854 27/03/2014 10.1 [10.001] / 34...
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Engine - Engine and crankcase 37. Connect the oil cooler supply and return pipes (1). Install the oil cooler pipes bracket (2). BAIL12APH144AVA 38. Connect the oil cooler supply pipes. BAIL12APH143AVA 39. Attach the cab heater return pipe. BAIL07APH121AVA 40. Connect the engine harness electrical connectors. BAIL12APH142AVA 47665854 27/03/2014 10.1 [10.001] / 35...
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Engine - Engine and crankcase 41. Install the flywheel speed sensor. BAIS06CCM087AVA 42. Install the radar and connect the radar electrical con- nector (if fitted). BAIL10CVT358AVA WARNING Crushing hazard! The wheels on this vehicle are very heavy. Al- ways use a wheel remover or chain hoists to remove and install the wheels.
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Engine - Engine and crankcase 45. Install the front weight retaining clamps. BAIL08CVT012AVA Next operation: Install the selective catalytic reduction (SCR) coolant control valve, for further information refer to Coolant control valve - Install (10.500) Next operation: Install the selective catalytic reduction (SCR) muffler, for further information refer to Selective Catalytic Reduction (SCR) muffler and catalyst - Install (10.500) Next operation: Fill the engine coolant system, for further information refer to Engine cooling system - Filling (10.400)
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Engine - Engine and crankcase Engine - Remove MAXXUM 115 EP MAXXUM 115 Multicontroller EP MAXXUM 125 EP MAXXUM 125 Multicontroller EP MAXXUM 140 EP MAXXUM 140 Multicontroller EP Prior operation: Discharge the Air conditioning system, for further information refer to Air conditioning - Discharging (50.200) Prior operation: Disconnect battery, for further information refer to Battery - Disconnect (55.302) Prior operation:...
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Engine - Engine and crankcase 2. Loosen the A/C drive belt tensioner (1) and remove the A/C drive belt (2). BAIL07APH241AVA 3. Disconnect the engine control module electrical con- nectors. BAIL12ABS254AVA 4. Remove the engine control module retaining bracket. BAIL12ABS255AVA 5.
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Engine - Engine and crankcase 6. Disconnect the radar electrical connector and remove the radar (if fitted). BAIL10CVT358AVA 7. Remove the flywheel speed sensor. BAIS06CCM087AVA 8. Disconnect the engine harness electrical connectors. BAIL12APH142AVA 9. Detach the cab heater return pipe. BAIL07APH121AVA 47665854 27/03/2014 10.1 [10.001] / 40...
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Engine - Engine and crankcase 10. Disconnect the oil cooler supply pipes. BAIL12APH143AVA 11. Disconnect the oil cooler supply and return pipes (1). Remove the oil cooler pipes (2). BAIL12APH144AVA 12. Disconnect the heater supply hose from the rear of the engine cylinder head.
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Engine - Engine and crankcase 14. Remove the starter motor cover. BAIL10CVT361AVA 15. Disconnect the starter motor electrical connector. BAIL10CVT363AVA 16. Disconnect the positive terminal (1), negative terminal (2) relay and bracket (3) and position to one side. BAIL12APH147AVA 17. Disconnect the starter motor negative cables. BAIL10CVT364AVA 47665854 27/03/2014 10.1 [10.001] / 42...
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Engine - Engine and crankcase 18. Detach the alternator wiring harness electrical con- nector from the bracket (1) and detach the wiring har- ness (2). BAIL10CVT365AVA 19. Disconnect the alternator electrical connectors. BAIL10CVT366AVA 20. Disconnect the brake fluid reservoir electrical connec- tor (1) and detach the brake fluid reservoir (2) and po- sition it to one side.
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Engine - Engine and crankcase 22. Disconnect the A/C pipe from the A/C compressor. NOTE: Install blanking plugs/caps to all openings to pre- vent dirt ingress. BAIL10CVT368AVA 23. Disconnect the high pressure A/C pipe (1). Disconnect the low pressure switch electrical connec- tor (2).
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Engine - Engine and crankcase 26. Disconnect the steering hoses. NOTE: Mark the hoses to aid installation. BAIL07APH105AVB 27. Disconnect the fuel supply line from the pre-filter/wa- ter trap. BAIL12APH152AVA 28. Disconnect the fuel return line (1). Disconnect the flywheel electrical connector (2). BAIL12APH153AVA 29.
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