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Case IH FARMALL 85C Service Manual

Case IH FARMALL 85C Service Manual

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With Mechanical or Power Shuttle Transmission
With Mechanical or Power Shuttle Transmission PIN ZxJV5xxxx and above
FARMALL
FARMALL
With Hi-Lo Transmission
With Hi-Lo Transmission PIN ZxJV0xxxx and above
SERVICE MANUAL
Part number 47840678
Replaces part number 47561951
FARMALL
85C
®
FARMALL
95C
®
105C
®
115C
®
Tractor
English
March 2015

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Summary of Contents for Case IH FARMALL 85C

  • Page 1 FARMALL ® FARMALL ® FARMALL 105C ® FARMALL 115C ® With Hi-Lo Transmission With Mechanical or Power Shuttle Transmission Tractor With Hi-Lo Transmission PIN ZxJV0xxxx and above With Mechanical or Power Shuttle Transmission PIN ZxJV5xxxx and above SERVICE MANUAL Part number 47840678 English March 2015 Replaces part number 47561951...
  • Page 2 SERVICE MANUAL Farmall® 105C less cab, with hi-lo transmission [ZxJV0xxxx] , Farmall® 105C less cab, with mechanical or power shuttle transmission [ZxJV5xxxx] , Farmall® 105C with cab, with hi-lo transmission [ZxJV0xxxx] , Farmall® 105C with cab, with mechanical or power shuttle transmission [ZxJV5xxxx] , Farmall®...
  • Page 3 Link Product / Engine Product Market Product Engine Farmall® 105C less cab, with North America F5DFL413J*A002 mechanical or power shuttle transmission [ZxJV5xxxx] Farmall® 105C with cab, with North America F5DFL413J*A002 mechanical or power shuttle transmission [ZxJV5xxxx] Farmall® 105C less cab, with hi-lo North America F5DFL413A*A001 transmission [ZxJV0xxxx]...
  • Page 4 Contents INTRODUCTION Engine..................10 [10.001] Engine and crankcase ............. 10.1 [10.216] Fuel tanks .
  • Page 5 [23.101] Mechanical control ..............23.1 [23.202] Electro-hydraulic control .
  • Page 6 [35.701] Front loader arm hydraulic system ..........35.7 [35.723] Front loader bucket hydraulic system .
  • Page 7 [55.408] Warning indicators, alarms, and instruments ........55.7 [55.DTC] FAULT CODES.
  • Page 8 INTRODUCTION 47840678 10/03/2015 Find manuals at https://best-manuals.com...
  • Page 9: Table Of Contents

    Contents INTRODUCTION Advice ................... 3 Note to the Owner WARNINGS FOR AIR CONDITIONING SYSTEM REPAIR OPERATIONS 4 Safety rules SAFETY REGULATIONS .
  • Page 10: Advice

    Advice IMPORTANT NOTICE All maintenance and repair work described in this manual must be performed exclusively by CASE IH service techni- cians, in strict accordance with the instructions given and using any specific tools necessary. Anyone performing the operations described herein without strictly following the instructions is personally responsible for any eventual injury or damage to property.
  • Page 11: Note To The Owner Warnings For Air Conditioning System Repair Operations

    INTRODUCTION Note to the Owner WARNINGS FOR AIR CONDITIONING SYSTEM REPAIR OPERATIONS Starting the system at low temperatures can damage the compressor. Only operate the air conditioner when the engine is hot and the temperature inside the cab is at least 20 °C (68.00 °F). When disconnecting the hoses, close the ends with plastic caps to prevent foreign matter and humidity from getting inside the hoses.
  • Page 12: Safety Rules Safety Regulations

    INTRODUCTION Safety rules SAFETY REGULATIONS TO PREVENT ACCIDENTS Most accidents or injuries that occur in workshops are the result of non--observance of simple and fundamental safety regulations. For this reason, IN MOST CASES THESE ACCIDENTS CAN BE AVOIDED: by foreseeing possible causes and con- sequently acting with the necessary caution and care.
  • Page 13 INTRODUCTION • Do not run the engine in confined spaces without suitable ventilation. • Do not smoke, use naked flames, or cause sparks in the area when fuel filling or handling highly inflammable liquids. • Never use naked flames for lighting when working on the machine or checking for leaks. •...
  • Page 14 INTRODUCTION • Never lubricate the vehicle when the engine is running. ELECTRICAL SYSTEMS • If it is necessary to use auxiliary batteries, remember that both ends of the cables must be connected as follows: (+) with (+) and (-) with (-). •...
  • Page 15: Personal Safety Cab Air Conditioning System

    INTRODUCTION Personal safety CAB AIR CONDITIONING SYSTEM SAFETY REGULATIONS • The refrigerant must be handled with great care in order to avoid personal injury; always use safety goggles and gloves. • Liquid refrigerant can cause freezing of the skin and serious damage to the eyes, sometimes resulting in permanent blindness.
  • Page 16: Basic Instructions

    INTRODUCTION Basic instructions IGN. Before commencing any work on the vehicle, always disconnect and isolate the negative lead from the battery, unless otherwise indicated for a specific operation (for example: an operation to be carried out with the engine running), on completion of which the negative lead should be disconnected before proceeding with the work.
  • Page 17 INTRODUCTION NOTICES Wear limit values indicated for certain parts are recommended, but not binding. The terms “front”, “rear”, “right-hand” and “left-hand” (when referred to different parts) are intended as seen from the driving position with the tractor in the normal direction of movement. MOVING THE TRACTOR WITH THE BATTERY REMOVED External power supply cables should only be connected to the respective positive and negative cable terminals, using efficient clamps that guarantee adequate and secure contact.
  • Page 18: Special Tools Notes For Equipment

    INTRODUCTION Special tools NOTES FOR EQUIPMENT The tools that CASE IH propose and illustrate in this manual are: • specifically researched and designed for use with CASE IH vehicles; • necessary to make reliable repair; • accurately built and strictly tested to offer efficient and long--lasting working means.
  • Page 19: Consumables

    INTERNA- RECOMMENDED CASE SPECIFICATION QUANTITY TIONAL SPECI- IH PRODUCTS CASE IH FICATION Water and CASE IH 16 l (4.2 US gal) AKCELA PREMIUM Cooling system Model without cab MS1710 ANTI-FREEZE fluid 50 % 14 l (3.7 US gal) + 50 % Windshield washer 2 l (0.5 US gal)
  • Page 20: Part Identification

    INTRODUCTION Part identification Use solely genuine parts, which guarantee the same quality, duration and safety as the original parts as they are identical to the ones fitted during production. Only genuine parts can offer this guarantee. When ordering spare parts, always provide the following information: •...
  • Page 21 INTRODUCTION 47840678 10/03/2015...
  • Page 22 SERVICE MANUAL Engine Farmall® 105C less cab, with hi-lo transmission [ZxJV0xxxx] , Farmall® 105C less cab, with mechanical or power shuttle transmission [ZxJV5xxxx] , Farmall® 105C with cab, with hi-lo transmission [ZxJV0xxxx] , Farmall® 105C with cab, with mechanical or power shuttle transmission [ZxJV5xxxx] , Farmall®...
  • Page 23 Contents Engine - 10 [10.001] Engine and crankcase ............. . . 10.1 [10.216] Fuel tanks .
  • Page 24 Engine - 10 Engine and crankcase - 001 Farmall® 105C less cab, with hi-lo transmission [ZxJV0xxxx] , Farmall® 105C less cab, with mechanical or power shuttle transmission [ZxJV5xxxx] , Farmall® 105C with cab, with hi-lo transmission [ZxJV0xxxx] , Farmall® 105C with cab, with mechanical or power shuttle transmission [ZxJV5xxxx] , Farmall®...
  • Page 25 Contents Engine - 10 Engine and crankcase - 001 SERVICE Engine Remove ................. . 3 Install .
  • Page 26 Engine - Engine and crankcase Engine - Remove 1. Remove the engine hood (1), as indicated in Hood - Remove (90.100) . 2. Remove the battery, as described in Battery - Remove (55.302). 3. Remove the tank, as described in Fuel tank - Remove (10.216).
  • Page 27 Engine - Engine and crankcase 7. Raise the rear of the tractor with a hydraulic jack. Place a mechanical jack stand under the reduction gear case. Use a pneumatic gun to remove the retaining nuts of the left-hand rear wheel. Then remove the wheel. WLAPL4S10C110A 8.
  • Page 28 Engine - Engine and crankcase 11. Loosen the union of the radiator coolant return line of the cab heater. Drain and collect the engine coolant. WLAPL4S10C116A 12. Place a suitable container under the drain plug (1) for the gearbox-transmission oil. Loosen the plug. Drain the oil.
  • Page 29 Engine - Engine and crankcase 15. Loosen the fixing clamps (1). Extract the tubing from the turbine to the radiator intercooler (2). Perform the same operation for the tubing from the radiator inter- cooler to the engine (3). WLAPL4S10C119A 16. Loosen the clamp (2) that fastens the air intake duct to the turbine.
  • Page 30 Engine - Engine and crankcase 18. Disconnect all of the filter sensors. Loosen the clamp (4). Remove the entire filter together with the sen- sors, pressure sensing tubes, lambda probe, and heat shrouds by undoing the four screws (5) that secure it on the bottom cradle.
  • Page 31 Engine - Engine and crankcase 20. Detach the steering lines (1) and (2) and the tube sup- plying oil to the control valve (3). Remove the fixings of the bracket (4) from the engine. WLAPL4S10C125A 21. Detach the exhaust pipe of the power steering control valve on the gearbox control valve (2).
  • Page 32 Engine - Engine and crankcase 26. On the right-hand side, detach the cab heating pipes (1), the pipe inserted on the engine sleeve (2) coming from the expansion tank. Then loosen the clamps. Detach from the engine the lower (3) and upper rubber sleeves of the radiator–engine connection.
  • Page 33 Engine - Engine and crankcase 33. Hook the rear part of the engine to a hoist using chains or ropes for lifting. (Apply two eyebolts, one to the right-hand side and one to the left-hand side, on the upper part of the flange containing the flywheel.) Po- sition a fixed jack stand (2) under the clutch case (1) near the engine attachment flanging.
  • Page 34 Engine - Engine and crankcase 37. Insert a fixed jack stand (1) under the ballast support. Chock the front wheels with wooden wedges (2). WLAPL4S10C132AA 38. Position a fixed jack stand (3) under the support of the groove (1) of the drive of the front axle, inserting a wooden plug (2) between parts (3) and (1).
  • Page 35 Engine - Engine and crankcase 41. Check that there are no brackets between the engine and the cooling assembly. Detach the engine (2) from the front axle (3). Try to avoid incorrect maneuvers with the hoist in order to not damage the fins of the radiator on the axle with the engine fan (1).
  • Page 36 Engine - Engine and crankcase Engine - Install 1. Refit the flexible belt on the alternator and take up the slack according to the procedure in Alternator - Ten- sion adjust (55.301). 2. Reposition the compressor and the relevant belt follow- ing this procedure: - Put the compressor back on the support and with the related pipe support.
  • Page 37 Engine - Engine and crankcase 3. Remove the three bolts (1) and the related dust cover for the compressor clutch. WLAPL4S10C142A 4. Ensure that the polyv belt (2) is perfectly housed on the fan pulley. 5. Move the belt (2) near to the compressor pulley. Keep- ing the tool 380200011 under the belt, hook the tool onto the compressor clutch at the innermost part in or- der to slightly force the belt.
  • Page 38 Engine - Engine and crankcase 9. Insert the three hooks of the chain in the eyelets on the engine. Using a hoist, lift the assembly off the platform support. 10. Position the engine (2) on the front axle (3), trying to avoid incorrect operations with the hoist so as not to let the engine fan damage the fins of the radiator (1).
  • Page 39 Engine - Engine and crankcase 14. Remove the fixed jack stand (1) previously fitted under the ballast support and the wooden wedges (2) locking the front wheels. WLAPL4S10C132AA 15. Remove the old sealing paste from the two surfaces between the engine and clutch case. 16.
  • Page 40 Engine - Engine and crankcase 21. Disconnect the hoist chains. Remove the jack stand (2) previously fitted under the clutch case (1). Retrieve the movable tool for dismantling tractors. WLAPL4S10C129A 22. Refit the bracket (2) supporting the cab connectors, cab power and cup filter (3). Connect the pipe that joins the latter to the mechanical priming pump on the sediment filter.
  • Page 41 Engine - Engine and crankcase 28. Refit the two supply and return lines to the cab heater (1) and the pipe (3) inserted on the lower sleeve com- ing from the expansion tank. Refit the upper and lower sleeves (4) of the engine radiator connection. Secure the straps and clamps tightening the pipes.
  • Page 42 Engine - Engine and crankcase 32. Connect the pipes to the power steering cylinder (1) and (2). Connect the power supply to the control valve (3). Refit the fixture (4). WLAPL4S10C125A 33. If it was necessary to remove the DPF support, pro- ceed as follows: 1 –...
  • Page 43 Engine - Engine and crankcase A small misalignment of the axis of the decoupler with respect to the axis of the turbine outlet (3) would produce an adjustment that would no longer be lengthwise, in line with the direction of the tractor, but abnormal transversal adjustment that would impair its durability.
  • Page 44 Engine - Engine and crankcase 40. Refit the transmission oil drain plug (1). Refill with oil using a pump. MOIL13TR00197AA 41. Refit the drive shaft together with the central support (1) and the retaining bolts. Insert the shim. Adjust the shaft end play.
  • Page 45 Engine - Engine and crankcase 44. Reconnect the air-conditioning lines (3) and the sen- sor (2) to the condenser (1). Fix them with clamps and brackets. WLAPL4S10C107A 45. Reconnect the air-conditioning lines (1) and (2) on the compressor. Secure the lines with clamps and brack- ets.
  • Page 46 Index Engine - 10 Engine and crankcase - 001 Engine - Install ..................13 Engine - Remove .
  • Page 47 47840678 10/03/2015 10.1 [10.001] / 24...
  • Page 48 Engine - 10 Fuel tanks - 216 Farmall® 105C less cab, with hi-lo transmission [ZxJV0xxxx] , Farmall® 105C less cab, with mechanical or power shuttle transmission [ZxJV5xxxx] , Farmall® 105C with cab, with hi-lo transmission [ZxJV0xxxx] , Farmall® 105C with cab, with mechanical or power shuttle transmission [ZxJV5xxxx] , Farmall®...
  • Page 49 Contents Engine - 10 Fuel tanks - 216 SERVICE Fuel tank Remove ................. . 3 Install .
  • Page 50 Engine - Fuel tanks Fuel tank - Remove DANGER Heavy objects! Lift and handle all heavy components using lifting equipment with adequate capacity. Always support units or parts with suitable slings or hooks. Make sure the work area is clear of all bystanders. Failure to comply will result in death or serious injury.
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This manual is also suitable for:

Farmall 95cFarmall 105cFarmall 115c