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Case IH 85C Service Manual

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85C
95C
105C
Tractor
SERVICE MANUAL
Part number 47531618
English
April 2013
Copyright © 2013 CNH Europe Holding S.A. All Rights Reserved.

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Summary of Contents for Case IH 85C

  • Page 1 105C Tractor SERVICE MANUAL Part number 47531618 English April 2013 Copyright © 2013 CNH Europe Holding S.A. All Rights Reserved.
  • Page 2 SERVICE MANUAL 47531618 07/05/2013 Find manuals at https://best-manuals.com...
  • Page 3 47531618 07/05/2013 Find manuals at https://best-manuals.com...
  • Page 4 [ZxJX5xxxx] , Farmall 105C, with cab, with mechanical or power shuttle transmission [ZxJX5xxxx] , Farmall 85C, less cab, with mechanical or power shuttle transmission [ZxJX5xxxx] , Farmall 85C, less cab, with mechanical or power shuttle transmission [ZxJX5xxxx] , Farmall 85C, with...
  • Page 5 Farmall 105C, with cab, Europe F5DFL413A*A001 with hi-lo transmission [ZxJX5xxxx] Farmall 105C, with cab, International F5DFL413A*A001 with hi-lo transmission Region [ZxJX5xxxx] Farmall 85C, less cab, North America F5DFL413J*A001 with mechanical or power shuttle transmission [ZxJX5xxxx] 47531618 07/05/2013 Find manuals at https://best-manuals.com...
  • Page 6 Product Market Product Engine Farmall 85C, with cab, North America F5DFL413J*A001 with mechanical or power shuttle transmission [ZxJX5xxxx] Farmall 85C, less cab, International F5DFL413J*A001 with mechanical or power Region shuttle transmission [ZxJX5xxxx] Farmall 85C, less cab, Europe F5DFL413J*A001 with mechanical or power...
  • Page 7 Product Market Product Engine Farmall 95C, less cab, Europe F5DFL413K*A001 with mechanical or power shuttle transmission [ZxJX5xxxx] Farmall 95C, with cab, Europe F5DFL413K*A001 with mechanical or power shuttle transmission [ZxJX5xxxx] Farmall 95C, with cab, International F5DFL413K*A001 with mechanical or power Region shuttle transmission [ZxJX5xxxx]...
  • Page 8 Contents INTRODUCTION Engine..................10 [10.001] Engine and crankcase ............. 10.1 Clutch ..................
  • Page 9 Rear axle system................ 27 [27.106] Rear bevel gear set and differential ..........27.1 [27.120] Planetary and final drives .
  • Page 10 [41.200] Hydraulic control components............41.1 [41.206] Pump .
  • Page 11 47531618 07/05/2013...
  • Page 12 INTRODUCTION 47531618 07/05/2013...
  • Page 13 Contents INTRODUCTION Advice ................... 3 Note to the Owner WARNINGS FOR AIR CONDITIONING SYSTEM REPAIR OPERATIONS 4 Safety rules SAFETY REGULATIONS .
  • Page 14 Advice IMPORTANT NOTICE All maintenance and repair work described in this manual must be performed exclusively by CASE IH AGRICULTURE service technicians, in strict accordance with the instructions given and using any specific tools necessary. Anyone performing the operations described herein without strictly following the instructions is personally responsible for any eventual injury or damage to property.
  • Page 15 INTRODUCTION Note to the Owner WARNINGS FOR AIR CONDITIONING SYSTEM REPAIR OPERATIONS Starting the system at low temperatures can damage the compressor. Only operate the air conditioner when the engine is hot and the temperature inside the cab is at least 20 °C (68.00 °F). When disconnecting the hoses, close the ends with plastic caps to prevent foreign matter and humidity from getting inside the hoses.
  • Page 16 INTRODUCTION Safety rules SAFETY REGULATIONS TO PREVENT ACCIDENTS Most accidents or injuries that occur in workshops are the result of non--observance of simple and fundamental safety regulations. For this reason, IN MOST CASES THESE ACCIDENTS CAN BE AVOIDED: by foreseeing possible causes and con- sequently acting with the necessary caution and care.
  • Page 17 INTRODUCTION • Do not run the engine in confined spaces without suitable ventilation. • Do not smoke, use naked flames, or cause sparks in the area when fuel filling or handling highly inflammable liquids. • Never use naked flames for lighting when working on the machine or checking for leaks. •...
  • Page 18 INTRODUCTION • Never lubricate the vehicle when the engine is running. ELECTRICAL SYSTEMS • If it is necessary to use auxiliary batteries, remember that both ends of the cables must be connected as follows: (+) with (+) and (-) with (-). •...
  • Page 19 INTRODUCTION Personal safety CAB AIR CONDITIONING SYSTEM SAFETY REGULATIONS • The refrigerant must be handled with great care in order to avoid personal injury; always use safety goggles and gloves. • Liquid refrigerant can cause freezing of the skin and serious damage to the eyes, sometimes resulting in permanent blindness.
  • Page 20 INTRODUCTION Basic instructions BATTERY Before commencing any work on the vehicle, always disconnect and isolate the negative lead from the battery, unless otherwise indicated for a specific operation (for example: an operation to be carried out with the engine running), on completion of which the negative lead should be disconnected before proceeding with the work.
  • Page 21 INTRODUCTION NOTICES Wear limit values indicated for certain parts are recommended, but not binding. The terms “front”, “rear”, “right-hand” and “left-hand” (when referred to different parts) are intended as seen from the driving position with the tractor in the normal direction of movement. MOVING THE TRACTOR WITH THE BATTERY REMOVED External power supply cables should only be connected to the respective positive and negative cable terminals, using efficient clamps that guarantee adequate and secure contact.
  • Page 22 INTRODUCTION Special tools NOTES FOR EQUIPMENT The tools that CASE IH AGRICULTURE propose and illustrate in this manual are: • specifically researched and designed for use with CASE IH AGRICULTURE vehicles; • necessary to make reliable repair; • accurately built and strictly tested to offer efficient and long--lasting working means.
  • Page 23 CASE IH A KCELA NITEK Engine oil sump: CJ-4 API CJ-4 ENGINE OIL without filter: 10W-40 or CASE IH MAT 3521 ACEA E7 8.5 l (2.2 US gal) with filter: CJ-4 ACEA E9 KCELA NITEK SAE 0W-40...
  • Page 24 INTRODUCTION Part identification Use solely genuine parts, which guarantee the same quality, duration and safety as the original parts as they are identical to the ones fitted during production. Only genuine parts can offer this guarantee. When ordering spare parts, always provide the following information: •...
  • Page 25 INTRODUCTION 47531618 07/05/2013...
  • Page 26 SERVICE MANUAL Engine 47531618 07/05/2013...
  • Page 27 47531618 07/05/2013...
  • Page 28 [ZxJX5xxxx] , Farmall 105C, with cab, with mechanical or power shuttle transmission [ZxJX5xxxx] , Farmall 85C, less cab, with mechanical or power shuttle transmission [ZxJX5xxxx] , Farmall 85C, less cab, with mechanical or power shuttle transmission [ZxJX5xxxx] , Farmall 85C, with...
  • Page 29 [ZxJX5xxxx] , Farmall 105C, with cab, with mechanical or power shuttle transmission [ZxJX5xxxx] , Farmall 85C, less cab, with mechanical or power shuttle transmission [ZxJX5xxxx] , Farmall 85C, less cab, with mechanical or power shuttle transmission [ZxJX5xxxx] , Farmall 85C, with cab, with hi-lo transmission [ZxJX5xxxx] , Farmall 85C, with cab, with mechanical or power...
  • Page 30 [ZxJX5xxxx] , Farmall 105C, with cab, with mechanical or power shuttle transmission [ZxJX5xxxx] , Farmall 85C, less cab, with mechanical or power shuttle transmission [ZxJX5xxxx] , Farmall 85C, less cab, with mechanical or power shuttle transmission [ZxJX5xxxx] , Farmall 85C, with...
  • Page 31 [ZxJX5xxxx] , Farmall 95C, with cab, with mechanical or power shuttle transmission [ZxJX5xxxx] 47531618 07/05/2013 10.1 [10.001] / 1...
  • Page 32 47531618 07/05/2013 10.1 [10.001] / 1...
  • Page 33 Contents Engine - 10 Engine and crankcase - 001 TECHNICAL DATA Engine General specification ............... 3 SERVICE Engine Remove .
  • Page 34 Engine - Engine and crankcase Engine - General specification GENERAL SPECIFICATIONS 4 Cylinders Engine, technical type: F5DFL413K*A003 Farmall 85C − F5DFL413J*A006 Farmall 95C − F5DFL413L*A002 − Farmall 105C Engine speed 2400 - 2500 RPM - maximum (no load) 2300 RPM...
  • Page 35 Engine - Engine and crankcase GENERAL SPECIFICATIONS 4 Cylinders Temperature adjustment via thermostat valve - start of opening 80 °C (176.00 °F) Timing overhead valves operated by tappets, rods and rocker arms via the camshaft located in the engine block; the camshaft is driven by the crankshaft using straight-tooth gears Intake: 19 °...
  • Page 36 Engine - Engine and crankcase Engine - Remove Remove the hood (1) as indicated in Hood - Remove (90.100) Remove the split pins, retaining pin and front ballast assembly (1) from the support. WLAPL4S10C102AA Unscrew the fixing screws (1) and remove the front wheel mudguards (2) (if applicable) Do this on both sides.
  • Page 37 Engine - Engine and crankcase Subsequently go onto the front detach the lower pipe (3) on the condenser (1) free it from any straps or clamps, disconnect the sensor (2) and take it to the cab. WLAPL4S10C107A Drain the fuel from the tank by removing the bottom drain plug.
  • Page 38 Engine - Engine and crankcase Detach the tank retaining straps (1), mark and de- tach the fuel pipes (2) and extract the fuel tank (3). Remove also the bottom tank guard (4) WLAPL4S10C111A Unscrew the front central and rear retaining bolts on the front axle shaft guard, then remove the guard (1).
  • Page 39 Engine - Engine and crankcase Take out the screws fixing the central support (1) of the propeller shaft and remove the shaft together with the support, remove also the shaft end float adjuster shim on the back. WLAPL4S10C115AA Loosen the union of the cab heater radiator coolant return pipe, drain and collect the engine coolant.
  • Page 40 Engine - Engine and crankcase Loosen the fixing clamps (1) and extract the pipe from the turbine to the radiator intercooler (2) . Carry out the same operation for the pipe from the radiator intercooler to the engine (3). WLAPL4S10C119A Loosen the clamp (2) fastening the air intake pipe to the turbine, then free the air cleaner (4) together with the support bracket (3) from the screws fixing it.
  • Page 41 Engine - Engine and crankcase Disconnect all the filter sensors, loosen the clamp (4), remove the entire filter together with the sen- sors, pressure sensing tubes, lambda probe and heat guards by undoing the four screws (5) fixing it on the bottom cradle. WLAPL4S10C122A ATTENTION: Only if you have to work on the parts under- neath the DPF support, it is advisable to remove the sup-...
  • Page 42 Engine - Engine and crankcase Detach the power steering spool valve outlet pipe on the gearbox spool valve (2), on the same filter detach the gearbox spool valve supply pipe (1). Subsequently remove the filter together with the sup- port (3). WLAPL4S10C126A Disconnect the intake pipes from the pump (1) on the pump itself, the oil filter intake pipe from the trans-...
  • Page 43 Engine - Engine and crankcase On the right-hand side, remove the guard (1) on the starter motor (2), disconnect the starting cable, the battery cut-off switch, the cable joining it to the alter- nator, also disconnect the alternator and the battery positive terminal, free all the wirings detached from the various clamps.
  • Page 44 Engine - Engine and crankcase Position the movable tractor stand 380000569 (2) (1) with the bracket and adapter plate under the engine and place a wooden block in between the points of contact between the stand and engine. Wedge the axle to prevent swinging. WLAPL4S10C140A Remove the fixing screws (1) between the engine and the transmission.
  • Page 45 Engine - Engine and crankcase Position a fixed stand (3) under the support of the groove (1) of the front axle drive placing a wooden plug between parts (3) and (1). WLAPL4S10C133A Set a stand under the back of the engine so as to be able to release the hoist with the coupling device in full safety.
  • Page 46 Engine - Engine and crankcase Remove the viscous coupling (1), where applicable, together with the fan (2). WLAPL4S10C144A Loosen the compressor fixing screws (4), remove the belt (5), then remove the compressor. Completely unscrew the belt tensioner (2), remove the flexible belt (3), then remove the alternator (1). WLAPL4S10C145A 47531618 07/05/2013 10.1 [10.001] / 15...
  • Page 47 Engine - Engine and crankcase Engine - Install - Refit the flexible belt on the alternator and take up the slack according to the procedure in Alternator - Tension adjust belt (55.301). - Reposition the compressor and the relevant belt following this procedure: - Reposition the compressor on the support and with the relevant pipe support secure it with the screws...
  • Page 48 Engine - Engine and crankcase - Take out the bolts (1) and the related compressor clutch dust cover. WLAPL4S10C142A Make sure that the polyv (2) belt is perfectly housed on the fan pulley. - Move the belt (2) near to the compressor pulley and, keeping the tool 380200011 under the belt, hook it onto the clutch of the compressor at the innermost part so as to slightly force the belt.
  • Page 49 Engine - Engine and crankcase - With the aid of the hoist, place the engine on the tool 380000569 and remove the lifting eye bolts pre- viously fitted on the rear of the engine. - Remove the fixed stand previously positioned under the support of the groove of the drive of the front axle and the wooden plug.
  • Page 50 Engine - Engine and crankcase - On the right-hand side reconnect the battery posi- tive cable and the wirings to the starter motor, battery cut-off switch and alternator. Fit the guard back onto the starter motor. - Refit the two delivery and return lines to the cab heater and the pipe inserted on the lower sleeve coming from the expansion tank.
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