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Case IH Farmall 115U Pro EP Service Manual
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Case IH Farmall 115U Pro EP Service Manual

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Farmall 95U Pro EP
Farmall 105U Pro EP
Farmall 115U Pro EP
Tractor
SERVICE MANUAL
Part number 47735452
English
July 2014
Copyright © 2014 CNH Industrial Osterreich GmbH. All Rights Reserved.

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February 20, 2025

Fuel pump fuse

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Mr. Anderson
May 14, 2025

The location of the fuel pump fuse for the Case IH 115U Pro EP is not specified in the provided information.

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Summary of Contents for Case IH Farmall 115U Pro EP

  • Page 1 Farmall 95U Pro EP Farmall 105U Pro EP Farmall 115U Pro EP Tractor SERVICE MANUAL Part number 47735452 English July 2014 Copyright © 2014 CNH Industrial Osterreich GmbH. All Rights Reserved.
  • Page 2 SERVICE MANUAL Farmall 105U Pro EP Farmall 115U Pro EP Farmall 95U Pro EP 47735452 03/07/2014...
  • Page 3 Link Product / Engine Product Market Product Engine Farmall 105U Pro EP Europe F5DFL413J*A003 Farmall 115U Pro EP Europe F5DFL413H*A006 Farmall 95U Pro EP Europe F5DFL413K*A003 47735452 03/07/2014...

  • Page 4: Table Of Contents

    Contents INTRODUCTION Engine..................10 [10.216] Fuel tanks ................10.1 [10.254] Intake and exhaust manifolds and muffler .

  • Page 5: Table Of Contents

    Power Take-Off (PTO) ..............31 [31.104] Rear electro-hydraulic control ............31.1 [31.119] Four-speed rear Power Take-Off (PTO) .

  • Page 6: Table Of Contents

    [55.301] Alternator ................55.4 [55.302] Battery.
  • Page 7 47735452 03/07/2014...
  • Page 8 INTRODUCTION 47735452 03/07/2014...
  • Page 9 Contents INTRODUCTION Foreword ..................3 Foreword - How to use and navigate through this manual .
  • Page 10 Foreword IMPORTANT INFORMATION All repair and maintenance works listed in this manual must be carried out only by staff belonging to the CASE IH Service network, strictly complying with the instructions given and using, whenever required, the special tools. Anyone who carries out the above operations without complying with the prescriptions shall be responsible for the subsequent damages.
  • Page 11 INTRODUCTION Foreword - How to use and navigate through this manual This manual has been produced by a new technical information system. This new system is designed to deliver technical information electronically through web delivery (eTIM), DVD, and paper manuals. A coding system called SAP has been developed to link the technical information to other Product Support functions, e.g., Warranty.

  • Page 12: Hydraulic Systems

    INTRODUCTION Manual content This manual is divided into Sections. Each Section is then divided into Chapters. Contents pages are included at the beginning of the manual, then inside every Section and inside every Chapter. An alphabetical Index is included at the end of each Chapter.
  • Page 13 INTRODUCTION 61 - Metering system 62 - Pressing - Bale formation 63 - Chemical applicators 64 - Chopping 66 - Threshing 68 - Tying/Wrapping/Twisting 69 - Bale wagons 70 - Ejection 71 - Lubrication system X X X X X 72 - Separation 73 - Residue handling 74 - Cleaning...
  • Page 14 INTRODUCTION Chapters Each Chapter is identified by a number e.g. Engine - Engine and crankcase - 10.001. The first number is identical to the Section number i.e. Chapter 10.001 is inside Section 10, Engine. The second number is representative of the Chapter contained within the Section.
  • Page 15 INTRODUCTION Information units and information search Each chapter is composed of information units. Each information unit has the SAP code shown in parentheses. This indicates the function and type of information in that information unit. Each information unit has a page reference within that Chapter.

  • Page 16: Air Conditioning

    • Do not open the air-conditioning system yourself. It contains gases which should not be released into the atmos- phere. Your CASE IH dealer or air conditioning specialist has a special extractor for this purpose and will have to recharge the system properly.

  • Page 17: Safety Rules

    INTRODUCTION Safety rules PRECAUTIONARY STATEMENTS Personal Safety This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death. Throughout this manual , you will find the signal words DANGER, WARNING, and CAUTION followed by special instructions.
  • Page 18 INTRODUCTION ACCIDENT PREVENTION WARNING Avoid injury! Always do the following before lubricating, maintaining, or servicing the machine. 1. Disengage all drives. 2. Engage parking brake. 3. Lower all attachments to the ground, or raise and engage all safety locks. 4. Shut off engine. 5.
  • Page 19 INTRODUCTION • Brakes are inoperative when manually released for repair or maintenance purposes. Use blocks or similar devices to secure the machine in these conditions. • Only use specified towing points for towing the machine. Connect parts carefully. Make sure that all pins and/or locks are secured in position before applying traction.
  • Page 20 INTRODUCTION Machine start-up. • Never run the engine in confined spaces that are not equipped with adequate ventilation for exhaust gas extraction. • Never place the head, body, limbs, feet, hands or fingers near rotating and moving parts. Hydraulic systems and fuel injection systems •...
  • Page 21 INTRODUCTION Torque Minimum hardware tightening torques (in N m or lb in /lb ft) for normal assembly applica- tions unless otherwise stated NOTICE: Shown below is the suggested initial torque tightening sequences for general applications, tighten in se- quence from item 1 through to the last item of the hardware. The minimum hardware tightening torque on drawings, in specifications etc.
  • Page 22 INTRODUCTION ZEIL06CS0136F0A ZEIL06CS0135F0A 47735452 03/07/2014...
  • Page 23 INTRODUCTION Basic instructions SHIMMING For each adjustment operation, select adjusting shims and measure individually using a micrometer, then add up the recorded values. Do not rely on measuring the entire shimming set, which may be incorrect, or the rated value indicated on each shim.

  • Page 24: Spare Parts

    Only genuine spare parts guarantee the same quality, duration and safety as original parts, as they are the same parts that are assembled during standard production. Only "CNH Original Parts" or " CASE IH Parts" can offer this guarantee. When ordering spare parts, always provide the following information: •...
  • Page 25 INTRODUCTION Conversion factors Length 1 mm 0.0393 in 1 in 25.4 mm 1 km 0.621 miles 1 miles 1.609 km 3.281 ft 1 ft 0.3048 m Area 1 ha 2.471 ac 1 ac 0.404 US fl oz 1 m² 10.76 ft² 1 ft²...
  • Page 26 Although the oil is 90 % biodegradable, it is important to follow safe handling and disposal practices. The CASE IH AKCELA TSM BIO oil is available from your authorised dealer. Biodegradable oil should not be used in conjunction with other oils. Use the following procedure to replace standard oil with biodegradable lubricant.
  • Page 27 Lubrications and Coolant Specifications International Recommended fluids and applications specification specification Engine oil CASE IH AKCELA UNITEK NO. 1™ SBL CJ-4 SAE MS 3521 API CJ-4 10W-40 Transmission oil, rear axle oil and steering oil CASE IH AKCELA NEXPLORE™ FLUID...
  • Page 28 INTRODUCTION Capacities Farmall Farmall Farmall Unit 95U Pro EP 105U Pro EP 115U Pro EP 150 l (39.6 US gal) Fuel tank Cooling system 17 l (4.5 US gal) Engine (including filter) 6.4 - 8.1 l (1.7 - 2.1 US gal) Transmission oil, rear axle oil, steering oil 45 l (11.9 US gal) Hydraulic system oil...
  • Page 29 INTRODUCTION 47735452 03/07/2014...
  • Page 30 SERVICE MANUAL Engine Farmall 105U Pro EP Farmall 115U Pro EP Farmall 95U Pro EP 47735452 03/07/2014...
  • Page 31 Contents Engine - 10 [10.216] Fuel tanks ................10.1 [10.254] Intake and exhaust manifolds and muffler .
  • Page 32 Engine - 10 Fuel tanks - 216 Farmall 105U Pro EP Farmall 115U Pro EP Farmall 95U Pro EP 47735452 03/07/2014 10.1 [10.216] / 1...
  • Page 33 Contents Engine - 10 Fuel tanks - 216 SERVICE Fuel tank Remove ................. . 3 Install .

  • Page 34: Rear Wheels

    Engine - Fuel tanks Fuel tank - Remove WARNING Fuel vapors are explosive and flammable. Do not smoke while handling fuel. Keep fuel away from flames or sparks. Shut off engine and remove key before servicing. Always work in a well-ventilated area. Clean up spilled fuel immediately. Failure to comply could result in death or serious injury.
  • Page 35 Engine - Fuel tanks 5. Put a jack below the 4WD cover. 6. Remove the nuts and the clamps of the air operated trailer brake pipe (where fitted). 7. Remove the bolts. 8. Remove the 4WD cover. SS13H207 9. Remove the bolts (1). SVIL13TR00654AB WARNING Heavy objects!
  • Page 36 Engine - Fuel tanks Fuel tank - Install Prior operation: Fuel tank - Remove (10.216) WARNING Heavy objects! Lift and handle all heavy components using lift- ing equipment with adequate capacity. Always support units or parts with suitable slings or hooks.
  • Page 37 Engine - Fuel tanks 5. Fix the fuel tank with the bolts (1). SVIL13TR00654AB 6. Install the 4WD cover with the bolts. 7. Fix the air operated trailer brake pipe with clamps and nuts. SS13H207 8. Install the bolts (1). SS13H206 9.
  • Page 38 Engine - Fuel tanks 11. Install the steps on the left-hand side of the cab. See also Cab - Install (90.150). Next operation: Install the left-hand side rear wheel. See Rear wheels - Install (44.520). Install the battery. See Battery - Install (55.302). 47735452 03/07/2014 10.1 [10.216] / 7...

  • Page 39: Fuel Tanks

    Index Engine - 10 Fuel tanks - 216 Fuel tank - Install ................. . . 5 Fuel tank - Remove .

  • Page 40: Intake And Exhaust Manifolds And Muffler

    Engine - 10 Intake and exhaust manifolds and muffler - 254 Farmall 105U Pro EP Farmall 115U Pro EP Farmall 95U Pro EP 47735452 03/07/2014 10.2 [10.254] / 1...
  • Page 41 Contents Engine - 10 Intake and exhaust manifolds and muffler - 254 SERVICE Exhaust pipes Remove ................. . 3 Install .
  • Page 42 Engine - Intake and exhaust manifolds and muffler Exhaust pipes - Remove WARNING Heavy objects! Lift and handle all heavy components using lifting equipment with adequate capacity. Always support units or parts with suitable slings or hooks. Make sure the work area is clear of all bystanders. Failure to comply could result in death or serious injury.
  • Page 43 Engine - Intake and exhaust manifolds and muffler Exhaust pipes - Install WARNING Heavy objects! Lift and handle all heavy components using lifting equipment with adequate capacity. Always support units or parts with suitable slings or hooks. Make sure the work area is clear of all bystanders. Failure to comply could result in death or serious injury.
  • Page 44 Index Engine - 10 Intake and exhaust manifolds and muffler - 254 Exhaust pipes - Install ................4 Exhaust pipes - Remove .
  • Page 45 47735452 03/07/2014 10.2 [10.254] / 6...

  • Page 46: Treatment

    Engine - 10 Exhaust Gas Recirculation (EGR) - Diesel Particulate Filter (DPF) exhaust treatment - 501 Farmall 105U Pro EP Farmall 115U Pro EP Farmall 95U Pro EP 47735452 03/07/2014 10.3 [10.501] / 1...
  • Page 47 Contents Engine - 10 Exhaust Gas Recirculation (EGR) - Diesel Particulate Filter (DPF) exhaust treatment - 501 TECHNICAL DATA Diesel Particulate Filters (DPF) Torque ..................3 General specification Installation measurements .
  • Page 48 Engine - Exhaust Gas Recirculation (EGR) - Diesel Particulate Filter (DPF) exhaust treatment Diesel Particulate Filters (DPF) - Torque MOIL12APL92 TORQUE SETTINGS Part to tighten Thread size Torque settings lbf. ft Gas temperature sensor on DPF M 14x1.5 40.5 to 49.5 4.14 to 5.12 30.2 to 36.9 intake DPF filter first section temperature...
  • Page 49 Engine - Exhaust Gas Recirculation (EGR) - Diesel Particulate Filter (DPF) exhaust treatment Diesel Particulate Filters (DPF) - General specification Installation measurements MOIL12APL104 47735452 03/07/2014 10.3 [10.501] / 4...
  • Page 50 Engine - Exhaust Gas Recirculation (EGR) - Diesel Particulate Filter (DPF) exhaust treatment Measurements to respect for installing the filter — Legend of components — Legend of sensor fixing holes: 308.6 mm (12.1496 in)± 1.5 mm (0.0591 in) Distance between the two bands of the cradle, the one with the set fixing holes (10) and the one with the adjustable fixing holes (11) .
  • Page 51 Engine - Exhaust Gas Recirculation (EGR) - Diesel Particulate Filter (DPF) exhaust treatment Diesel Particulate Filters (DPF) - Dynamic description manual regeneration of the diesel particulate filter (DPF) A diesel particulate filter (DPF) is a device designed to remove polluting diesel engine particulate from exhaust gas; when clogged, it needs to be regenerated.
  • Page 52 Engine - Exhaust Gas Recirculation (EGR) - Diesel Particulate Filter (DPF) exhaust treatment DPF to be regenerated High severity Automatic regeneration inhibited, only start of forced re- generation with control DCAPLT5NE059S3A DPF damaged Technical support required Automatic and forced regeneration inhibited DCAPLT5NE060S3A 47735452 03/07/2014 10.3 [10.501] / 7...
  • Page 53 Engine - Exhaust Gas Recirculation (EGR) - Diesel Particulate Filter (DPF) exhaust treatment Manual regeneration of the diesel particulate filter DPF DCAPLT5NE072S3F To be able to activate the procedure of manual regeneration when required, it is necessary to stop work for the entire duration of the procedure ( 15 —...
  • Page 54 Engine - Exhaust Gas Recirculation (EGR) - Diesel Particulate Filter (DPF) exhaust treatment monitor displaying the filter symbol together with “FAIL” and a single acoustic signal. After 2 seconds, the control unit goes back into the situation at the start of regeneration “START”. From this situation, after restoring the necessary conditions to carry out the operation it is necessary to press the switch (2) on the symbol (B) to restart the regeneration procedure.
  • Page 55 Engine - Exhaust Gas Recirculation (EGR) - Diesel Particulate Filter (DPF) exhaust treatment Automatic diesel particulate filter regeneration inhibition DPF DCAPLT5NE071S3F If you want to inhibit or enable automatic regeneration of the diesel particulate filter, proceed as described below: • Press the switch (2) on the symbol (B) for more than three seconds to enter the programming menu The central monitor will show “SETUP MENU”.
  • Page 56 Index Engine - 10 Exhaust Gas Recirculation (EGR) - Diesel Particulate Filter (DPF) exhaust treatment - 501 Diesel Particulate Filters (DPF) - Dynamic description manual regeneration of the diesel particulate filter (DPF) 6 Diesel Particulate Filters (DPF) - General specification Installation measurements ......4 Diesel Particulate Filters (DPF) - Torque .
  • Page 57 47735452 03/07/2014 10.3 [10.501] / 12...

  • Page 58: Fan And Drive

    Engine - 10 Fan and drive - 414 Farmall 105U Pro EP Farmall 115U Pro EP Farmall 95U Pro EP 47735452 03/07/2014 10.4 [10.414] / 1...

  • Page 59: Alternator

    Contents Engine - 10 Fan and drive - 414 SERVICE Belt Remove – 120 A alternator ..............3 Install –...
  • Page 60 Engine - Fan and drive Belt - Remove – 120 A alternator Prior operation: Removal of the engine fan. 1. Remove the mounting bolts (1). 2. Remove the cover. SVIL13TR00174AB 3. Loosen the pivot bolt (3) and the retaining nut. 4.
  • Page 61 Engine - Fan and drive Belt - Install – 120 A alternator Prior operation: Belt - Remove – 120 A alternator (10.414) 1. Ensure that the mounting bolts of the alternator (1) and the belt tensioner are loosely mounted. 2. Install the poly V-belt (2). SS13A810 3.
  • Page 62 Engine - Fan and drive Belt - Remove – 200 A alternator Prior operation: Removal of the engine fan. 1. Remove the mounting bolts (1). 2. Remove the cover. SVIL13TR00174AB 3. Loosen the counter nut of the adjusting screw (1). 4.
  • Page 63 Engine - Fan and drive Belt - Install – 200 A alternator Prior operation: Belt - Remove – 200 A alternator (10.414) 1. Install the poly V-belt (2) to the alternator pulley (1). SS13A809 2. For tensioning the poly V-belt, turn the adjusting screw (1) clockwise until the sledge for the idler wheel (2) locks in place (maximum belt tension).
  • Page 64 Engine - Fan and drive Belt tensioner - Remove – 120 A alternator Prior operation: Belt - Remove – 120 A alternator (10.414) 1. Remove the retaining nut (1). 2. Remove the screw in the slot of the belt tensioner (2). 3.
  • Page 65 Engine - Fan and drive Belt tensioner - Install – 120 A alternator Prior operation: Belt tensioner - Remove – 120 A alternator (10.414) 1. Install the belt tensioner with the retaining nut (1). 2. Install the screw in the slot of the belt tensioner (2). SS13A813 Next operation: Belt - Install –...
  • Page 66 Engine - Fan and drive Belt tensioner - Remove – 200 A alternator Prior operation: Belt - Remove – 200 A alternator (10.414) Alternator - Remove – 200 A alternator (55.301) 1. The mounting bolt (1) gets removed during the prior operation of removing the alternator.
  • Page 67 Engine - Fan and drive Belt tensioner - Install – 200 A alternator Prior operation: Belt tensioner - Remove – 200 A alternator (10.414) 1. Install the belt tensioner with the mounting bolt (1). NOTE: The mounting bolt (1) gets tightened during the in- stallation of the alternator.
  • Page 68 Index Engine - 10 Fan and drive - 414 Belt - Install – 200 A alternator ............... 6 Belt - Install –...
  • Page 69 All rights reserved. No part of the text or illustrations of this publication may be reproduced. CASE IH policy is one of continuous improvement and the right to change prices, specification or equipment at any time without notices is reserved.
  • Page 70 SERVICE MANUAL Clutch Farmall 105U Pro EP Farmall 115U Pro EP Farmall 95U Pro EP 47735452 03/07/2014...

  • Page 71: Slip Clutch Or Flywheel Damper

    Contents Clutch - 18 [18.112] Slip clutch or flywheel damper ............18.1 47735452 03/07/2014...
  • Page 72 Clutch - 18 Slip clutch or flywheel damper - 112 Farmall 105U Pro EP Farmall 115U Pro EP Farmall 95U Pro EP 47735452 03/07/2014 18.1 [18.112] / 1...
  • Page 73 Contents Clutch - 18 Slip clutch or flywheel damper - 112 TECHNICAL DATA Flywheel damper Torque ..................3 47735452 03/07/2014 18.1 [18.112] / 2...
  • Page 74 Clutch - Slip clutch or flywheel damper Flywheel damper - Torque SVIL14TR00015AA Reference Description Torque Bolt 32 Nm (24 lb ft) 47735452 03/07/2014 18.1 [18.112] / 3...
  • Page 75 Index Clutch - 18 Slip clutch or flywheel damper - 112 Flywheel damper - Torque ................3 47735452 03/07/2014 18.1 [18.112] / 4...
  • Page 76 47735452 03/07/2014 18.1 [18.112] / 5...
  • Page 77 All rights reserved. No part of the text or illustrations of this publication may be reproduced. CASE IH policy is one of continuous improvement and the right to change prices, specification or equipment at any time without notices is reserved.
  • Page 78 SERVICE MANUAL Transmission Farmall 105U Pro EP Farmall 115U Pro EP Farmall 95U Pro EP 47735452 03/07/2014...

  • Page 79: Semi-Powershift Transmission

    Contents Transmission - 21 [21.111] Semi-Powershift transmission ............21.1 [21.133] Semi-Powershift transmission external controls .
  • Page 80 Transmission - 21 Semi-Powershift transmission - 111 Farmall 105U Pro EP Farmall 115U Pro EP Farmall 95U Pro EP 47735452 03/07/2014 21.1 [21.111] / 1...
  • Page 81 Contents Transmission - 21 Semi-Powershift transmission - 111 TECHNICAL DATA Semi-Powershift transmission General specification ............... 3 Special tools .
  • Page 82 Transmission - Semi-Powershift transmission Semi-Powershift transmission - General specification Maximum permissible driving mechanism loads Input power (P) Maximum 81 kW (110 Hp) input speed Maximum 2200 RPM Input torque (T) Maximum 453 Nm (334 lb ft) Permissible oil temperature For heavy pulling work in the field (< 12.0 km/h (7.5 mph)) Permanently = 80 °C (176 °F) For a short time = 100 °C (212 °F) For transport at maximum speed...
  • Page 83 Transmission - Semi-Powershift transmission SS11J088 SS11J089 SS13G377 47735452 03/07/2014 21.1 [21.111] / 4...
  • Page 84 Transmission - Semi-Powershift transmission SS13G376 47735452 03/07/2014 21.1 [21.111] / 5...
  • Page 85 Transmission - Semi-Powershift transmission Semi-Powershift transmission - Exploded view Range housing Ball Screw plug seal Screw plug seal Ball Nut. Stud bolt Ball Nut. Stud bolt Oil drain plug Oil drain plug Intermediate housing Dowel pin Dowel pin Ball Ball Ball O-Ring Bolt...
  • Page 86 Transmission - Semi-Powershift transmission SS13F110 47735452 03/07/2014 21.1 [21.111] / 7...
  • Page 87 Transmission - Semi-Powershift transmission 47735452 03/07/2014 21.1 [21.111] / 8...
  • Page 88 Transmission - Semi-Powershift transmission Semi-Powershift transmission - Overview Mechanical components SS13E014 1. Powershift 2. Intermediate housing with pump drive 3. Synchronized gearbox 4. Rear axle with field range and road range 5. All wheel drive 6. Brake housing 7. Final drive with planetary gears 8.
  • Page 89 Transmission - Semi-Powershift transmission SS13E020 11. Shift lever for the 3rd–4th gear synchronization 12. Shift lever for the 1st–2nd gear synchronization 13. Shift lever for the 540/1000 PTO 14. Shift lever for the ECONOMIC/NORMAL PTO 15. Drive for the system pressure pump of the gearbox 16.
  • Page 90 Transmission - Semi-Powershift transmission Electrical components SS13E002 1. Transmission oil temperature sensor 2. Four-wheel drive solenoid valve 3. Solenoid valve for the rear-axle differential lock 4. Clutch G solenoid valve 5. Clutch F solenoid valve 6. Clutch B solenoid valve 7.
  • Page 91 Transmission - Semi-Powershift transmission Semi-Powershift transmission - Overview SS13E001 1. Input shaft (the vibration damper on the flywheel 2. Dog clutch shift for the ECONOMIC/NORMAL drives this input shaft) power take-off (PTO) 3. Power take off (PTO) brake 4. Rear PTO clutch 5.
  • Page 92 Transmission - Semi-Powershift transmission Semi-Powershift transmission - Overview SS13E003 1. Oil reservoir 2. Suction filter 3. Fixed displacement pump for gearbox 4. Pressure filter 5. Pressure line toward the pressure-regulating valve 6. System pressure-regulating valve 19 - 20 bar (276 - 290 psi) 7.
  • Page 93 Transmission - Semi-Powershift transmission Semi-Powershift transmission - Static description • Input shaft for the ground drive and for the power take-off (PTO) drive • Four-speed powershift transmission with electrohydraulic switching • Power shuttle with electrohydraulic switching • Fully synchronized four-gear main gearbox with mechanical switching •...
  • Page 94 Transmission - Semi-Powershift transmission • Positive lubrication of the power shuttle and the rear-axle center section via the transmission pump • Positive lubrication of the bevel drive and the brakes via the transmission pump • The rear axle drives have splash lubrication POSSIBLE ADDITIONAL EQUIPMENT •...
  • Page 95 Transmission - Semi-Powershift transmission Semi-Powershift transmission - Mechanical schema I. Power take-off ECONOMIC/NORMAL II. Couplings for the powershift and the power shuttle III. Synchronized gearbox IV. Field shift or road shift V. Rear axle (differential) VI. Hydraulic pump drive VII. Power take-off 540/1000 VIII.
  • Page 96 Transmission - Semi-Powershift transmission SS13E004 47735452 03/07/2014 21.1 [21.111] / 17...
  • Page 97 Transmission - Semi-Powershift transmission Representation of the power flow: first powershift ratio, forwards, first synchronized gear, road range 1. Powershift – input speed sensor 2. Powershift – output speed sensor 3. Gearbox speed sensor 4. Speed sensor for the rear PTO A.
  • Page 98 Transmission - Semi-Powershift transmission SS13E005 47735452 03/07/2014 21.1 [21.111] / 19...
  • Page 99 Transmission - Semi-Powershift transmission Representation of the power flow: first powershift ratio, forwards, first synchronized gear, field range 1. Powershift – input speed sensor 2. Powershift – output speed sensor 3. Gearbox speed sensor 4. Speed sensor for the rear PTO A.
  • Page 100 Transmission - Semi-Powershift transmission SS13E006 47735452 03/07/2014 21.1 [21.111] / 21...
  • Page 101 Transmission - Semi-Powershift transmission SS13A999 Representation of the power flow: first powershift ratio, forwards A. Transmission input shaft ( n = 2200 RPM) B. Countershaft 47735452 03/07/2014 21.1 [21.111] / 22...
  • Page 102 Transmission - Semi-Powershift transmission SS13E007 Representation of the power flow: second powershift ratio, forwards A. Transmission input shaft ( n = 2200 RPM) B. Countershaft 47735452 03/07/2014 21.1 [21.111] / 23...
  • Page 103 Transmission - Semi-Powershift transmission SS13E008 Representation of the power flow: third powershift ratio, forwards A. Transmission input shaft ( n = 2200 RPM) B. Countershaft 47735452 03/07/2014 21.1 [21.111] / 24...
  • Page 104 Transmission - Semi-Powershift transmission SS13E009 Representation of the power flow: fourth powershift ratio, forwards A. Transmission input shaft ( n = 2200 RPM) B. Countershaft 47735452 03/07/2014 21.1 [21.111] / 25...
  • Page 105 Transmission - Semi-Powershift transmission SS13E010 Representation of the power flow: first powershift ratio, reverse A. Transmission input shaft ( n = 2200 RPM) B. Countershaft 47735452 03/07/2014 21.1 [21.111] / 26...
  • Page 106 Transmission - Semi-Powershift transmission SS13E011 Representation of the power flow: second powershift ratio, reverse A. Transmission input shaft ( n = 2200 RPM) B. Countershaft 47735452 03/07/2014 21.1 [21.111] / 27...
  • Page 107 Transmission - Semi-Powershift transmission SS13E012 Representation of the power flow: third powershift ratio, reverse A. Transmission input shaft ( n = 2200 RPM) B. Countershaft 47735452 03/07/2014 21.1 [21.111] / 28...
  • Page 108 Transmission - Semi-Powershift transmission SS13E013 Representation of the power flow: fourth powershift ratio, reverse A. Transmission input shaft ( n = 2200 RPM) B. Countershaft 47735452 03/07/2014 21.1 [21.111] / 29...

  • Page 109: Battery

    Transmission - Semi-Powershift transmission Semi-Powershift transmission - Pressure test – Transmission system pressure These diagrams from the DATAR software provide infor- mation on the condition of the electrical, hydraulic and me- chanical components during start-up, during switching be- tween the forward and reverse powershift ratios, and dur- ing the activation and deactivation of the differential lock, 4WD and the rear power take-off (PTO).
  • Page 110 Transmission - Semi-Powershift transmission SS13K180 (1) Engine off (system pressure 0 bar (0 psi)) (2) Engine start-up (system pressure builds) (3) Set-off with shuttle lever (4) Switch of powershift ratio from Forward 1 to Forward 2 (5) Switch of powershift ratio from Forward 2 to Forward 3 (6) Switch of powershift ratio from Forward 3 to Forward 4 (7) Switch from Forward travel to Reverse travel (8) Switch of powershift ratio from Reverse 4 to Reverse 3...
  • Page 111 Transmission - Semi-Powershift transmission SS13K181 (11) Activation of differential lock (12) Deactivation of 4WD (13) Activation of rear PTO (14) Engine off (15) Discharge of system accumulator (gas pressure in the accumulator) NOTE: After each activation or deactivation of the individual system consumers, the system pressure can drop more or less steeply.
  • Page 112 Transmission - Semi-Powershift transmission Semi-Powershift transmission - Pressure test - Powershift clutches These diagrams from the DATAR software provide infor- mation on the condition of the electrical components, the hydraulic components, and the mechanical components during start-up in the various powershift ratios for forward travel and reverse travel and when you switch between powershift ratios.
  • Page 113 Transmission - Semi-Powershift transmission Test conditions for powershift ratio 1 Forward: • Transmission oil temperature 50 °C (122 °F) • motor speed 1500 RPM • Flat road with no equipment present • Second gear, road range and first powershift ratio •...
  • Page 114 Transmission - Semi-Powershift transmission Test conditions for powershift ratio 2 Forward: • Transmission oil temperature 50 °C (122 °F) • motor speed 1500 RPM • Flat road with no equipment present • Second gear, road range and second powershift ra- •...
  • Page 115 Transmission - Semi-Powershift transmission Test conditions for powershift ratio 3 Forward: • Transmission oil temperature 50 °C (122 °F) • motor speed 1500 RPM • Flat road with no equipment present • Second gear, road range and third powershift ratio •...
  • Page 116 Transmission - Semi-Powershift transmission Test conditions for powershift ratio 4 Forward: • Transmission oil temperature 50 °C (122 °F) • motor speed 1500 RPM • Flat road with no equipment present • Second gear, road range and fourth powershift ratio •...
  • Page 117 Transmission - Semi-Powershift transmission Test conditions for powershift ratio 1 Reverse: • Transmission oil temperature 50 °C (122 °F) • motor speed 1500 RPM • Flat road with no equipment present • Second gear, road range and first powershift ratio •...
  • Page 118 Transmission - Semi-Powershift transmission Test conditions for powershift ratio 2 Reverse: • Transmission oil temperature 50 °C (122 °F) • motor speed 1500 RPM • Flat road with no equipment present • Second gear, road range and second powershift ra- •...
  • Page 119 Transmission - Semi-Powershift transmission Test conditions for powershift ratio 3 Reverse: • Transmission oil temperature 50 °C (122 °F) • motor speed 1500 RPM • Flat road with no equipment present • Second gear, road range and third powershift ratio •...
  • Page 120 Transmission - Semi-Powershift transmission Test conditions for powershift ratio 4 Reverse: • Transmission oil temperature 50 °C (122 °F) • motor speed 1500 RPM • Flat road with no equipment present • Second gear, road range and fourth powershift ratio •...
  • Page 121 Transmission - Semi-Powershift transmission Test conditions for the torque distribution of the two main clutches when the tractor moves off: • Transmission oil temperature 50 °C (122 °F) • motor speed 1500 RPM • Flat road with no equipment present •...
  • Page 122 Transmission - Semi-Powershift transmission Test conditions for upshift of powershift ratios Forward 1 to Forward 4: • Transmission oil temperature 50 °C (122 °F) • motor speed 1500 RPM • Flat road with no equipment present • Second gear, road range and first powershift ratio •...
  • Page 123 Transmission - Semi-Powershift transmission Test conditions for upshift of powershift ratios Reverse 1 to Reverse 4: • Transmission oil temperature 50 °C (122 °F) • motor speed 1500 RPM • Flat road with no equipment present • Second gear, road range and first powershift ratio •...
  • Page 124 Transmission - Semi-Powershift transmission Transmission housing cover - Remove Prior operation: Cab - Remove (90.150) 1. From the gearbox cover, remove the bolts and the nuts. 2. Remove the gearbox cover (62). SVIL13TR00140AB Next operation: Transmission housing cover - Disassemble (21.111) 47735452 03/07/2014 21.1 [21.111] / 45...
  • Page 125 Transmission - Semi-Powershift transmission Transmission housing cover - Disassemble Prior operation: Transmission housing cover - Remove (21.111) 1. Loosen the screw (57). 2. Remove the shift finger (56). SVIL13TR00268AB 3. Release circlip (55) from its position. 4. Remove the selector shaft (53). SVIL13TR00269AB 5.
  • Page 126 Transmission - Semi-Powershift transmission Transmission housing cover - Assemble Prior operation: Transmission housing cover - Disassemble (21.111) 1. Fit the O-ring (54) into the ring groove of the selector shaft. SVIL13TR00270AB 2. Fit the selector shaft (53) into the cover hole. 3.
  • Page 127 Transmission - Semi-Powershift transmission 6. Fit the breather (52). SVIL13TR00416AB Next operation: Transmission housing cover - Install (21.111) 47735452 03/07/2014 21.1 [21.111] / 48...
  • Page 128 Transmission - Semi-Powershift transmission Transmission housing cover - Install Prior operation: Transmission housing cover - Assemble (21.111) 1. If you removed the four stud bolts (59), refit these stud bolts. SVIL13TR00439AB 2. Coat the sealing surfaces with L ® 518. OCTITE 3.
  • Page 129 Transmission - Semi-Powershift transmission Gear housing - Disconnect (gearbox housing – range housing) DANGER Heavy objects! Lift and handle all heavy components using lifting equipment with adequate capacity. Always support units or parts with suitable slings or hooks. Make sure the work area is clear of all bystanders. Failure to comply will result in death or serious injury.
  • Page 130 Transmission - Semi-Powershift transmission Gear housing - Connect (gearbox housing – range housing) Prior operation: Gear housing - Disconnect (gearbox housing – range housing) (21.111) 1. Insert the bushing (380). 2. Install the dowels (25) and (29). SVIL13TR00432AB 3. Coat the sealing surfaces with L ®...
  • Page 131 Transmission - Semi-Powershift transmission Intermediate housing - Remove Prior operation: Gear housing - Disconnect (gearbox housing – range housing) (21.111) 1. Loosen the pressure line (141). SVIL13TR00143AB 2. Remove the connectors (140) and (142). 3. Remove the pressure line. SVIL13TR00145AB 4.
  • Page 132 Transmission - Semi-Powershift transmission 5. Remove the fitting (122). Remove the connector (123). SVIL13TR00146AB 6. Remove the grease line (127). Remove the connector (128). SVIL13TR00147AB 7. Loosen the bolt connection. 8. Lift up the intermediate housing (15). SVIL13TR00148AB Next operation: Hydraulic pump drive gears - Disassemble (21.900) 47735452 03/07/2014 21.1 [21.111] / 53...
  • Page 133 Transmission - Semi-Powershift transmission Intermediate housing - Install Prior operation: Hydraulic pump drive gears - Assemble (21.900) 1. Coat the contact surfaces of both housings with ® 518. OCTITE 2. Attach the intermediate housing (15) to the range hous- ing. 3.
  • Page 134 Transmission - Semi-Powershift transmission 6. Fit the grease line (121). SVIL13TR00144AB 7. Fit the pressure line (141). 8. Fit the connectors (140) and (142). SVIL13TR00145AB Next operation: Gear housing - Connect (gearbox housing – range housing) (21.111) 47735452 03/07/2014 21.1 [21.111] / 55...
  • Page 135 Index Transmission - 21 Semi-Powershift transmission - 111 Gear housing - Connect (gearbox housing – range housing) ..........51 Gear housing - Disconnect (gearbox housing –...

  • Page 136: Semi-Powershift Transmission External Controls

    Transmission - 21 Semi-Powershift transmission external controls - 133 Farmall 105U Pro EP Farmall 115U Pro EP Farmall 95U Pro EP 47735452 03/07/2014 21.2 [21.133] / 1...
  • Page 137 Contents Transmission - 21 Semi-Powershift transmission external controls - 133 FUNCTIONAL DATA Semi-Powershift transmission external controls Exploded view ................4 Transmission control valve Overview .
  • Page 138 47735452 03/07/2014 21.2 [21.133] / 3...
  • Page 139 Transmission - Semi-Powershift transmission external controls Semi-Powershift transmission external controls - Exploded view O-ring O-ring Clutch C solenoid valve Clutch A solenoid valve Bolt Solenoid valve for the rear differential lock Four-Wheel Drive (4WD) solenoid valve Union Hydraulic tube Fitting Hydraulic tube Union Union...
  • Page 140 Transmission - Semi-Powershift transmission external controls SS13E022 47735452 03/07/2014 21.2 [21.133] / 5...
  • Page 141 Transmission - Semi-Powershift transmission external controls 47735452 03/07/2014 21.2 [21.133] / 6...
  • Page 142 Transmission - Semi-Powershift transmission external controls Transmission control valve - Overview Clutch solenoid valves SS13E048 The following solenoid valves are located on the top side and on the right-hand side of the transmission housing: 1. Clutch G solenoid valve (Y-060) 2.
  • Page 143 Transmission - Semi-Powershift transmission external controls Specifications 100 Hz PWM frequency Coil resistance 5.2 Ω +/- 5% at 20 °C (68 °F) Ambient temperature -30 - 80 °C (-22 - 176 °F) Oil temperature -25 - 100 °C (-13 - 212 °F) Nominal flow 0.0 - 25.0 l/min (0.0 - 0.9 cfm) Regulated pressure...
  • Page 144 Transmission - Semi-Powershift transmission external controls Transmission control - Remove – Control cable gear shift Prior operation: Remove the right-hand rear wheel. See Rear wheels - Remove (44.520). 1. Remove the bolts (1) and the nuts (2). 2. Remove the rubber cover. SS14D098 3.
  • Page 145 Transmission - Semi-Powershift transmission external controls 8. Remove the rubber cover (1). SVIL13TR00648AB 9. Install a fixing bolt into the hole on the gear lever. NOTE: The diameter of the fixing bolt should be 9.5 mm (0.37 in). SVIL13TR00647AB 10. Remove the fixing bolt from the Power Take-Off (PTO) range lever (1).
  • Page 146 Transmission - Semi-Powershift transmission external controls 14. Remove the bolts from the trim panel (1). 15. Remove the trim panel (1). SS14D090 16. Install a fixing bolt into the holes of the gear selector levers. NOTE: The diameter of the fixing bolt should be 9.5 mm (0.37 in).
  • Page 147 Transmission - Semi-Powershift transmission external controls 22. Remove the nuts (4). SS14D092 23. Remove the bolts (1). 24. Remove the control cable. SS14D095 Next operation: Transmission control - Install (21.133) 47735452 03/07/2014 21.2 [21.133] / 12...
  • Page 148 Transmission - Semi-Powershift transmission external controls Transmission control - Install – Control cable gear shift Prior operation: Transmission control - Remove (21.133) 1. Remove the clevis (2), the nuts (3), the nuts (4) and the plate (5) from the control cable. SS14D096 2.
  • Page 149 Transmission - Semi-Powershift transmission external controls 5. Fix the control cable with the nuts (4). SS14D092 6. Install the nuts (3) and the clevis (2). 7. Fix the clevis with the nuts. NOTE: Make sure that the distance (A) between the middle of the hole in the clevis and the plate is 154 mm (6.06 in).
  • Page 150 Transmission - Semi-Powershift transmission external controls 12. Install the trim panel (1). 13. Fix the trim panel (1) with the bolts. SS14D090 14. Install the bolts (1). SS14D089 15. Fix the trim panel (2) with the bolts. 16. Install the Power Take-Off (PTO) range lever (1). Fix the Power Take-Off (PTO) range lever with the fixing bolt.
  • Page 151 Transmission - Semi-Powershift transmission external controls 18. Install the cover (2). 19. Install the bolts (1). SS14D088 20. Install the floor mat. 21. Install the fixing plates. 22. Install the bolts (1). SVIL13TR00636AB 23. Install the rubber cover. 24. Install the bolts (1) and the nuts (2). SS14D098 Next operation: Install the right-hand rear wheel.
  • Page 152 Index Transmission - 21 Semi-Powershift transmission external controls - 133 Semi-Powershift transmission external controls - Exploded view ......... . 4 Transmission control - Install –...
  • Page 153 47735452 03/07/2014 21.2 [21.133] / 18...

  • Page 154: Semi-Powershift Transmission Lubrication System

    Transmission - 21 Semi-Powershift transmission lubrication system - 103 Farmall 105U Pro EP Farmall 115U Pro EP Farmall 95U Pro EP 47735452 03/07/2014 21.3 [21.103] / 1...
  • Page 155 Contents Transmission - 21 Semi-Powershift transmission lubrication system - 103 TECHNICAL DATA Semi-Powershift transmission lubrication system General specification ............... 3 Accumulator General specification .
  • Page 156 Transmission - Semi-Powershift transmission lubrication system Semi-Powershift transmission lubrication system - General specification Permitted angle to the front and to the rear at a normal oil level 30 ° Permitted angle to the left and to the right at a normal oil level 30 °...
  • Page 157 Transmission - Semi-Powershift transmission lubrication system Accumulator - General specification Design Membrane accumulator Capacity 1 l (0.26 US gal) Filling gas Nitrogen * 15 bar +/- 1 (218 psi +/- 14) Filling gas pressure at 20 °C (68 °F) * 11 bar +/- 1 (160 psi +/- 14) Operating temperature -30 - 80 °C (-22 - 176 °F) Maximum service pressure...
  • Page 158 Transmission - Semi-Powershift transmission lubrication system 47735452 03/07/2014 21.3 [21.103] / 5...

  • Page 159: Lubrication Points

    Transmission - Semi-Powershift transmission lubrication system Semi-Powershift transmission lubrication system - Hydraulic schema 1. Oil sump 2. 40µ suction filter with bypass valve 3. Hydraulic pump 14 cm³ (0.85 in³) 4. Hydraulic trailer brake valve (if fitted) Hydraulic systems - Hydraulic schema (35.000) 5.
  • Page 160 Transmission - Semi-Powershift transmission lubrication system SS13A221 47735452 03/07/2014 21.3 [21.103] / 7...
  • Page 161 Transmission - Semi-Powershift transmission lubrication system Semi-Powershift transmission lubrication system - Static description Lubrication circuit 1. Oil from steering circuit (transmission oil cooler) 2. Transmission system-pressure regulating valve 19 - 20 bar (276 - 290 psi) 3. Oil from transmission circuit 4.
  • Page 162 Transmission - Semi-Powershift transmission lubrication system SS13A640 47735452 03/07/2014 21.3 [21.103] / 9...
  • Page 163 Transmission - Semi-Powershift transmission lubrication system Semi-Powershift transmission lubrication system - Exploded view 122 Fitting 121 Lubrication line 123 Union 124 Union 125 Lubrication line 126 Union 127 Lubrication line 128 Union 129 Screw plug 130 O-ring 131 Spring 132 Pistons 133 Transmission oil pressure switch 134 O-ring 135 O-ring...
  • Page 164 Transmission - Semi-Powershift transmission lubrication system SS13E023 47735452 03/07/2014 21.3 [21.103] / 11...
  • Page 165 Transmission - Semi-Powershift transmission lubrication system 47735452 03/07/2014 21.3 [21.103] / 12...
  • Page 166 Index Transmission - 21 Semi-Powershift transmission lubrication system - 103 Semi-Powershift transmission lubrication system - Static description ........8 Accumulator - General specification .
  • Page 167 47735452 03/07/2014 21.3 [21.103] / 14...

  • Page 168: Semi-Powershift Transmission Internal Components

    Transmission - 21 Semi-Powershift transmission internal components - 152 Farmall 105U Pro EP Farmall 115U Pro EP Farmall 95U Pro EP 47735452 03/07/2014 21.4 [21.152] / 1...
  • Page 169 Contents Transmission - 21 Semi-Powershift transmission internal components - 152 FUNCTIONAL DATA Semi-Powershift transmission internal components Exploded view – A/C clutch and B/D clutch ........... . 4 Exploded view –...
  • Page 170 47735452 03/07/2014 21.4 [21.152] / 3...
  • Page 171 Transmission - Semi-Powershift transmission internal components Semi-Powershift transmission internal components - Exploded view – A/C clutch and B/D clutch 161 Rectangular ring (35x2) 162 Journal 163 Retainer Ring 164 Washer 165 Journal 166 Gear 167 Journal 168 Washer 169 Retainer Ring 170 Retainer Ring 171 Closing disk 172 Friction plate...
  • Page 172 Transmission - Semi-Powershift transmission internal components SS13G086 47735452 03/07/2014 21.4 [21.152] / 5...
  • Page 173 Transmission - Semi-Powershift transmission internal components Semi-Powershift transmission internal components - Exploded view – clutch F/G 271 Rectangular ring (35x2) 272 Journal 274 Retainer Ring 273 Disc holder 275 Thrust bearing 276 Needle bearing 277 Guide ring 278 Pressure spring. 279 Guide ring 280 Retainer Ring 281 Closing disk...
  • Page 174 Transmission - Semi-Powershift transmission internal components SS13E025 47735452 03/07/2014 21.4 [21.152] / 7...
  • Page 175 Transmission - Semi-Powershift transmission internal components Semi-Powershift transmission internal components - Exploded view – 1st - 4th gear 331 Selector shaft 332 Retainer Ring 333 Bushing 334 O-Ring 335 Selector finger 336 Bolt 337 Bolt 338 Sweeper 339 Bolt 340 Shifter rod 341 Sweeper 342 Bolt 343 Bolt...
  • Page 176 Transmission - Semi-Powershift transmission internal components SS13E026 47735452 03/07/2014 21.4 [21.152] / 9...
  • Page 177 Transmission - Semi-Powershift transmission internal components 47735452 03/07/2014 21.4 [21.152] / 10...
  • Page 178 Transmission - Semi-Powershift transmission internal components Clutch - Remove Prior operation: Intermediate housing - Remove (21.111) 1. Fit the lifting device 380200445 (X). 2. Lift the clutch shafts together from the intermediate housing. NOTE: Be careful with the gear (204). The gear can remain in the housing when you lift the clutch shaft A/C.
  • Page 179 Transmission - Semi-Powershift transmission internal components Clutch - Install Prior operation: Clutch Reverser clutch - Assemble – clutch F/G (21.152) Clutch Range clutch - Assemble – Clutch A/C (21.152) Clutch Range clutch - Assemble – Clutch B/D (21.152) 1. Install the bearings (162), (203) and (272) in the inter- mediate housing.
  • Page 180 Transmission - Semi-Powershift transmission internal components 6. Press the bearing (246) onto the drive shaft (243) until the bearing sits in place. SVIL13TR00444AB 7. Insert the bearing (238) into the drive shaft (243) until the bearing sits in place. SVIL13TR00445AB 8.
  • Page 181 Transmission - Semi-Powershift transmission internal components Clutch - Adjust – Clutch shafts Prior operation: Clutch - Install (21.152) Adjust the axial play from 0.02 - 0.10 mm (0.0008 - 0.0039 in) in the clutch shaft (K1/K2). NOTE: Use commercially available measurement tools to determine the dimensions below. 1.
  • Page 182 Transmission - Semi-Powershift transmission internal components 4. Insert the bearing outer ring (246) into the intermediate housing. SVIL13TR00451AB 5. Adjust the axial play 0.02 - 0.10 mm (0.001 - 0.004 in) of the clutch shaft (K3/K4). 6. Install the bearing outer ring. 7.
  • Page 183 Transmission - Semi-Powershift transmission internal components 9. Insert the calculated adjustment disk (201). SVIL13TR00454AB 10. Insert the bearing outer ring (200) into the intermedi- ate housing. NOTE: Adjust the axial play of the clutch shaft (K5/K6) ac- cording to the clutch shaft (K3/4). See illustrations 5 to 8. SVIL13TR00456AB Next operation: Intermediate housing - Install (21.111)
  • Page 184 Transmission - Semi-Powershift transmission internal components Clutch Reverser clutch - Disassemble – clutch F/G Prior operation: Clutch - Remove (21.152) 1. Remove the rectangular rings (271) and (311). SVIL13TR00150AB 2. Remove the bearing (272). SVIL13TR00151AB 3. Remove the disc holder (273). SVIL13TR00152AB 47735452 03/07/2014 21.4 [21.152] / 17...
  • Page 185 Transmission - Semi-Powershift transmission internal components 4. Remove the top circlip (274). SVIL13TR00153AB 5. Preload the disc set (clutch G). 6. Release circlip (280) from its position. 7. Remove the closing disc (281). Remove the disc set. SVIL13TR00154AB 8. Preload the thrust spring (278) with the bushing 380xxxxxx.
  • Page 186 Transmission - Semi-Powershift transmission internal components 12. Remove the piston (285). 13. Remove the needle bearing (276). SVIL13TR00157AB 14. Remove the O-rings (286) and (287). SVIL13TR00158AB 15. Preload the disc set (clutch F). 16. Release circlip (297) from its position. 17.
  • Page 187 Transmission - Semi-Powershift transmission internal components 20. Remove the O-rings (290) and (291). SVIL13TR00161AB 21. Remove the guide rings and the thrust spring (299). SVIL13TR00162AB 22. Remove the rectangular rings (289). SVIL13TR00163AB 23. Remove the thrust bearing (302). SVIL13TR00164AB 47735452 03/07/2014 21.4 [21.152] / 20...
  • Page 188 Transmission - Semi-Powershift transmission internal components 24. Release both circlips (303). 25. Remove the disc (304). SVIL13TR00165AB 26. Press off the gear (306) via the intermediate shaft. SVIL13TR00166AB 27. Remove both bearing outer rings (305) and (307). SVIL13TR00167AB 28. Remove the inner bearing ring (307). SVIL13TR00168AB 47735452 03/07/2014 21.4 [21.152] / 21...
  • Page 189 Transmission - Semi-Powershift transmission internal components 29. Remove the inner bearing ring (309). SVIL13TR00169AB Next operation: Clutch Reverser clutch - Assemble – clutch F/G (21.152) 47735452 03/07/2014 21.4 [21.152] / 22...
  • Page 190 Transmission - Semi-Powershift transmission internal components Clutch Reverser clutch - Assemble – clutch F/G Prior operation: Clutch Reverser clutch - Disassemble – clutch F/G (21.152) 1. Use a suitable tube to press the bearing inner ring (309) onto the clutch shaft. SVIL13TR00465AB 2.
  • Page 191 Transmission - Semi-Powershift transmission internal components 4. Place the bearing inner ring (305) and the gear (306) on a press. NOTE: Place the bearing inner ring and the gear on a suit- able sleeve. 5. Insert the clutch shaft (308) until the clutch shaft sits in place.
  • Page 192 Transmission - Semi-Powershift transmission internal components 11. Install the piston (clutch F) (292) in the piston carrier so that the piston sits in place. NOTE: Install the opposite piston (clutch G) (285) in the same way. SVIL13TR00471AB 12. Install the disk set of the clutch F. NOTE: Layer the friction disks and the steel disks alter- nately.
  • Page 193 Transmission - Semi-Powershift transmission internal components 17. Move the closing disk upward until the closing disk sits in place on the circlip. 18. Determine dimension “II”. Measurement “II”, e.g. 4.90 mm (0.19 in) SVIL13TR00475AB Example calculation: Dimension “I”: 9.00 mm (0.35 in) Dimension “II”: - 4.90 mm (0.19 in) Difference = disk clearance...
  • Page 194 Transmission - Semi-Powershift transmission internal components 21. Fit the needle bearing (301). SVIL13TR00476AB 22. Grease the ring grooves of the rectangular rings (289) with industrial Vaseline. 23. Fit the rectangular rings so that the rectangular rings interlock in place. Align the rectangular rings centrally. SVIL13TR00163AB 24.
  • Page 195 Transmission - Semi-Powershift transmission internal components 27. Install the guide ring (300). Install the thrust spring (299). Install the guide ring (298). NOTE: Ensure that the guide rings are in the correct posi- tion. Install the guide ring with a curved internal diameter so that the guide ring faces the thrust bearing.
  • Page 196 Transmission - Semi-Powershift transmission internal components 31. Install the (275) thrust bearing. SVIL13TR00481AB 32. Fit the circlip (274). CAUTION Spring under tension! This assembly is spring-loaded. Remove the parts carefully! Failure to comply could result in minor or mod- erate injury. C0147A Preload the thrust spring 380200374 with the bushing.
  • Page 197 Transmission - Semi-Powershift transmission internal components 37. Install the disk holder (273). SVIL13TR00152AB 38. Press on the bearing (272). SVIL13TR00485AB 39. Grease the ring grooves of the rectangular rings (271) and (311) in the intermediate shaft with industrial Vaseline. 40. Fit the rectangular rings so that the rectangular rings interlock in place.
  • Page 198 Transmission - Semi-Powershift transmission internal components Clutch Range clutch - Disassemble – Clutch A/C Prior operation: Clutch - Remove (21.152) 1. Remove the rectangular rings (248). SVIL13TR00002AB 2. Remove the gear (204). SVIL13TR00003AB 3. Remove the bearing (203) from the gear. SVIL13TR00004AB 47735452 03/07/2014 21.4 [21.152] / 31...
  • Page 199 Transmission - Semi-Powershift transmission internal components 4. Release circlip (205) from its position. 5. Remove the closing disc (206). Remove the disc set (clutch C). SVIL13TR00005AB 6. Remove the top circlip (213). SVIL13TR00006AB WARNING Spring under tension! Compressed springs have potentially danger- ous stored energy.
  • Page 200 Transmission - Semi-Powershift transmission internal components 10. Remove the piston (210). SVIL13TR00009AB 11. Remove the O-rings (211) and (212). SVIL13TR00010AB 12. Release circlip (227) from its position. 13. Remove the closing disc (226). Remove the disc set (clutch A). SVIL13TR00011AB 14.
  • Page 201 Transmission - Semi-Powershift transmission internal components 15. Remove the O-rings (220) and (221). SVIL13TR00013AB 16. Remove the guide rings and the thrust spring (229). 17. Remove the needle bearing (231). SVIL13TR00014AB 18. Remove the rectangular rings (218). SVIL13TR00015AB 19. Remove the thrust bearing (232). SVIL13TR00016AB 47735452 03/07/2014 21.4 [21.152] / 34...
  • Page 202 Transmission - Semi-Powershift transmission internal components 20. Release both circlips (233) and (234). 21. Remove the adjustment disc (235). SVIL13TR00017AB 22. Remove the gear (237). SVIL13TR00018AB 23. Remove both bearing outer rings (236). SVIL13TR00019AB 24. Remove the bearing (236). SVIL13TR00020AB 47735452 03/07/2014 21.4 [21.152] / 35...
  • Page 203 Transmission - Semi-Powershift transmission internal components 25. Remove the bearing (238). SVIL13TR00021AB Next operation: Clutch Range clutch - Assemble – Clutch A/C (21.152) 47735452 03/07/2014 21.4 [21.152] / 36...
  • Page 204 Transmission - Semi-Powershift transmission internal components Clutch Range clutch - Assemble – Clutch A/C Prior operation: Clutch Range clutch - Disassemble – Clutch A/C (21.152) 1. Use a suitable tube to press the bearing (238) onto the clutch shaft (239). SVIL13TR00486AB 2.
  • Page 205 Transmission - Semi-Powershift transmission internal components 4. Place the bearing inner ring (236) and the gear (237) on a press. NOTE: Place the bearing inner ring and the gear on a suit- able sleeve. 5. Insert the clutch shaft. Press on the clutch shaft until the clutch shaft sits in place.
  • Page 206 Transmission - Semi-Powershift transmission internal components 11. Install the piston (clutch A) (222) into the piston carrier on the short disk carrier side until the piston sits in place. SVIL13TR00492AB 12. Grease the O-rings (211) and (212) with industrial Vaseline. 13.
  • Page 207 Transmission - Semi-Powershift transmission internal components 16. Install the closing disk (226). 17. Position the circlip (227) in the ring groove of the pis- ton carrier. SVIL13TR00495AB Adjust the disk set 3.80 - 4.30 mm (0.15 - 0.17 in). 18. Press together the disk set. 19.
  • Page 208 Transmission - Semi-Powershift transmission internal components 22. Fit the circlip (233). SVIL13TR00017AC 23. Install the thrust bearing (232). SVIL13TR00016AB 24. Fit the needle bearing (231). SVIL13TR00497AB 25. Grease the ring grooves of the rectangular rings (218) with industrial Vaseline. 26. Fit the rectangular rings so that the rectangular rings interlock in place.
  • Page 209 Transmission - Semi-Powershift transmission internal components 27. Align the pre-assembled disk set on the gear (237). SVIL13TR00008AC 28. Pre-load the disk set equally with the mounting device. NOTE: Produce the mounting device in accordance with the technical drawing. See Semi-Powershift transmis- sion - Special tools (21.111) .
  • Page 210 Transmission - Semi-Powershift transmission internal components 32. Fit the needle bearing (217). SVIL13TR00500AB 33. Install the guide ring (216). The radius of the guide ring must face upward. SVIL13TR00501AB 34. Install the cup washer set (215). NOTE: See also figure 26. SVIL13TR00502AB 35.
  • Page 211 Transmission - Semi-Powershift transmission internal components 36. Install the (214) thrust bearing. SVIL13TR00503AB 37. Fit the circlip (213). CAUTION Spring under tension! This assembly is spring-loaded. Remove the parts carefully! Failure to comply could result in minor or mod- erate injury. C0147A Use the bushing 380200374 to pre-tension the thrust springs and the cup washers.
  • Page 212 Transmission - Semi-Powershift transmission internal components 43. Press the bearing (203) onto the gear (204). SVIL13TR00506AB 44. Install the gear (204). SVIL13TR00003AB 45. Grease the ring grooves of the rectangular rings (248) in the drive shaft with industrial Vaseline. 46. Fit the rectangular rings so that the rectangular rings interlock in place.
  • Page 213 Transmission - Semi-Powershift transmission internal components Clutch Range clutch - Disassemble – Clutch B/D Prior operation: Clutch - Remove (21.152) 1. Remove the rectangular rings (161) and (202). SVIL13TR00022AB 2. Remove the bearing (162). SVIL13TR00023AB 3. Release both circlips (163) and (250). SVIL13TR00024AB 47735452 03/07/2014 21.4 [21.152] / 46...
  • Page 214 Transmission - Semi-Powershift transmission internal components 4. Remove the disk (164). SVIL13TR00025AB 5. Remove the gear (166). SVIL13TR00026AB 6. Remove the bearing outer rings (165) and (167). SVIL13TR00027AB 7. Preload the disc set. 8. Release circlip (170) from its position. 9.
  • Page 215 Transmission - Semi-Powershift transmission internal components 10. Remove the bearing (167). SVIL13TR00029AB 11. Remove the disk (168). SVIL13TR00030AB 12. Release circlip (169) from its position. SVIL13TR00031AB WARNING Spring under tension! Compressed springs have potentially danger- ous stored energy. Always assemble and dis- assemble properly.
  • Page 216 Transmission - Semi-Powershift transmission internal components 15. Remove the piston carrier (184) with the following parts: the thrust bearing (179), the cup washers (180), and the guide ring (181). SVIL13TR00033AB 16. Remove the piston (175). SVIL13TR00034AB 17. Remove the O-rings (176) and (177). SVIL13TR00035AB 18.
  • Page 217 Transmission - Semi-Powershift transmission internal components 21. Remove the piston (187). SVIL13TR00037AB 22. Remove the O-rings (185) and (186). SVIL13TR00038AB 23. Remove the guide rings (193) and (195). Remove the thrust spring (194). 24. Remove the needle bearing (196). SVIL13TR00039AB 25.
  • Page 218 Transmission - Semi-Powershift transmission internal components 26. Remove the thrust bearing (197). SVIL13TR00041AB 27. Remove the bearing (200). NOTICE: Any further disassembly of the drive shaft is not permissible. SVIL13TR00042AB Next operation: Clutch Range clutch - Assemble – Clutch B/D (21.152) 47735452 03/07/2014 21.4 [21.152] / 51...
  • Page 219 Transmission - Semi-Powershift transmission internal components Clutch Range clutch - Assemble – Clutch B/D Prior operation: Clutch Range clutch - Disassemble – Clutch B/D (21.152) 1. Use a suitable tube to press the bearing (200) onto the clutch shaft (199). SVIL13TR00507AB 2.
  • Page 220 Transmission - Semi-Powershift transmission internal components 4. Grease the ring grooves of the rectangular rings (183) with industrial Vaseline. 5. Fit the rectangular rings so that the rectangular rings interlock in place. Align the rectangular rings centrally. SVIL13TR00040AB 6. Grease the O-rings (185) and (186) with industrial Vaseline.
  • Page 221 Transmission - Semi-Powershift transmission internal components 11. Install the piston (clutch D) (175) in the piston carrier so that the piston sits in place. SVIL13TR00510AB 12. Install the disk set of the clutch B (short disk carrier side). NOTE: Layer the friction disks and the steel disks alter- nately.
  • Page 222 Transmission - Semi-Powershift transmission internal components 17. Move the closing disk upward until the closing disk sits in place on the circlip. 18. Determine dimension “II”. Measurement “II”, e.g. 5.40 mm (0.21 in) SVIL13TR00514AB Example calculation: Dimension “I”: 9.50 mm (0.37 in) Dimension “II”: - 5.40 mm (0.21 in) Difference = disk clearance...
  • Page 223 Transmission - Semi-Powershift transmission internal components 22. Install the guide ring (195). Install the thrust spring (194). Install the guide ring (193). NOTE: Ensure that the guide rings are in the correct posi- tion. Install the guide ring with a curved internal diameter so that the guide ring faces the thrust bearing.
  • Page 224 Transmission - Semi-Powershift transmission internal components 26. Install the cup washer set (180). NOTE: See also figure 20. SVIL13TR00519AB 27. Image: Belleville washers (180) (182) Needle BearingClutch shaft (199) Guide ring (181) Piston (175) Piston carrier (184) SS13F116 28. Install the (179) thrust bearing. SVIL13TR00520AC 29.
  • Page 225 Transmission - Semi-Powershift transmission internal components 32. Remove the mounting device. SVIL13TR00522AB 33. Fit the circlip (169). NOTE: Install the disk set (clutch D) in the same way as steps 12 to 17. Adjust the disk set 4.50 - 4.90 mm (0.18 - 0.19 in). SVIL13TR00031AB 34.
  • Page 226 Transmission - Semi-Powershift transmission internal components 36. Use a suitable bushing to insert the two bearing outer rings (165) and (167) into the gear (166) until the two bearing outer rings sit in place. SVIL13TR00525AB 37. Install the gear (166). SVIL13TR00526AB 38.
  • Page 227 Transmission - Semi-Powershift transmission internal components 41. Check the bearing adjustment of 0.020 - 0.050 mm (0.001 - 0.002 in). NOTE: Before you check the bearing adjustment, position the bearing inner ring (165) against the circlip. To perform this step, tap a rubber hammer (166) on the gear. NOTE: Use the relevant disk to correct any deviations from the necessary adjustment value.
  • Page 228 Transmission - Semi-Powershift transmission internal components Transmission internal controls - Remove – Third/fourth gear shift Prior operation: Rear axle housing - Disconnect (27.100) 1. Loosen the screw (336). 2. Remove the shift finger (335). Remove the selector shaft (331). SVIL13TR00236AB 3.
  • Page 229 Transmission - Semi-Powershift transmission internal components 6. Remove the (340) gearshift bar. 7. Remove the shift fork (353). Remove the driver (338). NOTE: Be careful with the ball. SVIL13TR00245AB 8. Use a magnetic rod to remove the ball (347), the spring (348), the locking pin (349) and the ball (350) (see ar- row (A)) of the shift stop.
  • Page 230 Transmission - Semi-Powershift transmission internal components Transmission internal controls - Remove – First/second gear shift Prior operation: Transmission drive and driven shaft - Remove – Countershaft (21.152) 1. Loosen the bolts (342) and (343). 2. Remove the selector shaft (351). Remove the driver (341).
  • Page 231 Transmission - Semi-Powershift transmission internal components Transmission internal controls - Install – First/second gear shift Prior operation: Transmission drive and driven shaft - Install – Main shaft (21.152) 1. Install the gearshift bar for the first/second gear (351) in the transmission housing. During installation, thread on the shift fork and the driver (341).
  • Page 232 Transmission - Semi-Powershift transmission internal components Transmission internal controls - Install – Third/fourth gear shift Prior operation: Transmission drive and driven shaft - Install – Countershaft (21.152) 1. Insert the ball (350), the spring (348), the lock pin (349) and the ball (347) into the housing bore. SVIL13TR00406AB 2.
  • Page 233 Transmission - Semi-Powershift transmission internal components 4. Coat the bolts with L ® 243. OCTITE 5. Secure the driver on the selector shaft. Tighten the screws to 34 Nm (25 lb ft). SVIL13TR00408AB 6. Adjust the gear shift. See Transmission internal con- trols - Adjust –...
  • Page 234 Transmission - Semi-Powershift transmission internal components Transmission internal controls - Adjust – First/second gear shift and third/fourth gear shift Prior operation: Transmission internal controls - Install – Third/fourth gear shift (21.152) 1. Support the main shaft against the gearbox housing. 2.
  • Page 235 Transmission - Semi-Powershift transmission internal components Transmission drive and driven shaft - Remove – Countershaft Prior operation: Rear axle housing - Disconnect (27.100) 1. Release the groove nut (354). Use the wrench 380000078 to loosen the groove nut. To loosen the groove nut, engage third gear and hold the main shaft with the socket wrench 380000815.
  • Page 236 Transmission - Semi-Powershift transmission internal components 8. Remove both bearings (355) and (358). SVIL13TR00240AB Next operation: Transmission drive and driven shaft - Remove – Intermediate shaft (21.152) 47735452 03/07/2014 21.4 [21.152] / 69...
  • Page 237 Transmission - Semi-Powershift transmission internal components Transmission drive and driven shaft - Remove – Intermediate shaft Prior operation: Transmission drive and driven shaft - Remove – Countershaft (21.152) 1. Remove the retaining ring (383). NOTE: The bolts are secured with L ®.
  • Page 238 Transmission - Semi-Powershift transmission internal components 5. Release circlip (384) from its position. SVIL13TR00247AB 6. Remove the bearing (385) from the intermediate shaft. SVIL13TR00250AB Next operation: Transmission internal controls - Remove – First/second gear shift (21.152) 47735452 03/07/2014 21.4 [21.152] / 71...
  • Page 239 Transmission - Semi-Powershift transmission internal components Transmission drive and driven shaft - Remove – Main shaft Prior operation: Transmission internal controls - Remove – First/second gear shift (21.152) 1. Release the groove nut (389). 2. Use the groove nut wrench 380001733 to loosen the groove nut.
  • Page 240 Transmission - Semi-Powershift transmission internal components Transmission drive and driven shaft - Install – Main shaft Prior operation: Transmission drive and driven shaft - Remove – Main shaft (21.152) 1. Install the bearing (401) with the circlip (400) and the thrust washer (399) on the main shaft.
  • Page 241 Transmission - Semi-Powershift transmission internal components 5. Install the pre-assembled synchronizer on the first gear (397). SVIL13TR00356AB 6. Install the second gear (394). SVIL13TR00357AB 7. Install the bushing (395). The inner synchronization teeth must point toward the synchronizer. SVIL13TR00358AB 8. Prepare the third gear (393), the spacer sleeve (392) and the fourth gear (391) for subsequent installation.
  • Page 242 Transmission - Semi-Powershift transmission internal components 9. Fit the main shaft into the transmission housing. 10. Fit the assembled first gear, the synchronizer and the second gear into the transmission housing. SVIL13TR00360AB 11. Install the pre-assembled main shaft into the transmis- sion housing.
  • Page 243 Transmission - Semi-Powershift transmission internal components CAUTION Burn hazard! Always wear heat-resistant protective gloves when handling heated parts. Failure to comply could result in minor or mod- erate injury. C0047A Install the heated bearing inner ring (385) on the main shaft until the heated bearing inner ring sits in place on the fourth gear (391).
  • Page 244 Transmission - Semi-Powershift transmission internal components 20. Use the groove nut wrench 380001733 to tighten the groove nut. To tighten the groove nut, hold the main shaft via the rear shift-collar spline 380000815 of the main shaft. 21. Tighten the groove nut to 150 - 170 Nm (111 - 125 lb ft).
  • Page 245 Transmission - Semi-Powershift transmission internal components Transmission drive and driven shaft - Install – Intermediate shaft Prior operation: Transmission internal controls - Install – First/second gear shift (21.152) 1. Press the bearing (385) onto the shaft until the bearing sits in place. 2.
  • Page 246 Transmission - Semi-Powershift transmission internal components 5. Insert the pre-assembled shaft into the transmission housing until the pre-assembled shaft sits in place. During this procedure, install the gear (386) and the circlip (387). SVIL13TR00374AB 6. Position the circlip (387) in the ring groove on the shaft to fix the gear in place.
  • Page 247 Transmission - Semi-Powershift transmission internal components Transmission drive and driven shaft - Install – Countershaft Prior operation: Transmission drive and driven shaft - Install – Intermediate shaft (21.152) 1. Install the ring (373), the washer (374) and the ring (375) on the countershaft. Image: (373) Ring Disc (374)
  • Page 248 Transmission - Semi-Powershift transmission internal components 8. Install the third gear (365). SVIL13TR00382AB 9. Install the liner (367) in the gear. Install the needle bearing (368) in the gear. NOTE: Note the installation position. Install the liner. The inner synchronization teeth must face the collar holder (up- ward).
  • Page 249 Transmission - Semi-Powershift transmission internal components 12. Install the pre-assembled synchronizer (364) on the third gear. SVIL13TR00385AB 13. Install the fourth gear (360). SVIL13TR00386AB 14. Install the spacer ring (363). SVIL13TR00387AB 15. Install the liner (362) in the gear. Install the needle bearing (361) in the gear.
  • Page 250 Transmission - Semi-Powershift transmission internal components 16. Grease the thrust washer (359) with industrial Vase- line. 17. Install the thrust washer (359) on the fourth gear. The oil pockets must face downward. SVIL13TR00389AB 18. Use a suitable positioning tool to press the bearing (358) into the transmission housing via the bearing outer ring.
  • Page 251 Transmission - Semi-Powershift transmission internal components 21. Install the spacer sleeve (371) onto the countershaft. SVIL13TR00393AB 22. Install the gear set on the countershaft. SVIL13TR00394AB 23. Install the spacer sleeve (357). Install the gear (356). SVIL13TR00401AB CAUTION Burn hazard! Always wear heat-resistant protective gloves when handling heated parts.
  • Page 252 Transmission - Semi-Powershift transmission internal components 25. Install the center bush over the countershaft. NOTE: Produce the center bush in accordance with the technical drawing. See Semi-Powershift transmission - Special tools (21.111) . 26. Install the bearing (355) until the bearing sits in place on the transmission housing.
  • Page 253 Transmission - Semi-Powershift transmission internal components 32. Secure the groove nut (354) with a suitable mandrel. NOTE: The collar of the groove nut must not tear. SVIL13TR00404AB Next operation: Transmission internal controls - Install – Third/fourth gear shift (21.152) Transmission internal controls - Adjust – First/second gear shift and third/fourth gear shift (21.152) 47735452 03/07/2014 21.4 [21.152] / 86...
  • Page 254 Index Transmission - 21 Semi-Powershift transmission internal components - 152 Semi-Powershift transmission internal components - Exploded view – clutch F/G ......6 Semi-Powershift transmission internal components - Exploded view –...
  • Page 255 47735452 03/07/2014 21.4 [21.152] / 88...

  • Page 256: Field-Road Group

    Transmission - 21 Field-road group - 902 Farmall 105U Pro EP Farmall 115U Pro EP Farmall 95U Pro EP 47735452 03/07/2014 21.5 [21.902] / 1...
  • Page 257 Contents Transmission - 21 Field-road group - 902 TECHNICAL DATA Field-road group General specification ............... 3 FUNCTIONAL DATA Field-road group Exploded view .
  • Page 258 Transmission - Field-road group Field-road group - General specification Type of System Two-gear dog-clutch shift Operating system Mechanical, by means of cables 47735452 03/07/2014 21.5 [21.902] / 3...
  • Page 259 Transmission - Field-road group Field-road group - Exploded view 431 Retainer ring 432 Clearance washer 433 Gear 434 Selector sleeve 435 Gear 436 Ring, spacer 437 Needle bearing 438 Thrust washer. 439 Retainer ring 440 Distance Piece 441 Journal 442 Gear 443 Cluster gear 444 Needle bearing 445 Ring, spacer...
  • Page 260 Transmission - Field-road group SS13E028 47735452 03/07/2014 21.5 [21.902] / 5...
  • Page 261 Transmission - Field-road group 47735452 03/07/2014 21.5 [21.902] / 6...
  • Page 262 Transmission - Field-road group Hollow shaft and gears - Remove Powered rear axle - Exploded view – Front bevel gear set and differential (27.100) Prior operation: Output shaft - Remove (31.119) NOTE: In the standard version of the intermediate shaft (without ground speed PTO), steps 1 to 4 are not necessary. 1.
  • Page 263 Transmission - Field-road group 7. Release the circlip (450) from the ring groove of the rear axle housing. SS13H179 8. Push out the hollow shaft (448) and the bearing (449) toward the rear. NOTE: When you remove the hollow shaft, be careful of loosened components.
  • Page 264 Transmission - Field-road group Hollow shaft and gears - Install Powered rear axle - Exploded view – Front bevel gear set and differential (27.100) Prior operation: Hollow shaft and gears - Remove (21.902) NOTE: All components must be lubricated prior to installation. 1.
  • Page 265 Transmission - Field-road group 5. Position the circlip (450) in the ring groove of the rear axle housing in order to axially secure the bearing. SS13H186 6. Insert the bearing (441) with the fitted circlip. To do so, use a standard two-armed puller. NOTE: In the standard version of the intermediate shaft (without ground speed PTO), steps 7 to 12 are not neces- sary.
  • Page 266 Transmission - Field-road group 11. Fit the circlip in the ring groove of the hollow shaft. 12. Move the driver back against the circlip. Position the circlip in the ring groove of the hollow shaft. SS13H190 Next operation: Output shaft - Install (31.119) 47735452 03/07/2014 21.5 [21.902] / 11...
  • Page 267 Index Transmission - 21 Field-road group - 902 Field-road group - Exploded view ..............4 Field-road group - General specification .

  • Page 268: Hydraulic Pump Drive

    Transmission - 21 Hydraulic pump drive - 900 Farmall 105U Pro EP Farmall 115U Pro EP Farmall 95U Pro EP 47735452 03/07/2014 21.6 [21.900] / 1...
  • Page 269 Contents Transmission - 21 Hydraulic pump drive - 900 TECHNICAL DATA Hydraulic pump drive General specification ............... 3 FUNCTIONAL DATA Hydraulic pump drive Exploded view .
  • Page 270 Transmission - Hydraulic pump drive Hydraulic pump drive - General specification Engine:pump ratio 1:1.256 47735452 03/07/2014 21.6 [21.900] / 3...
  • Page 271 Transmission - Hydraulic pump drive Hydraulic pump drive - Exploded view SS13E027 411 Journal 412 Bushing 413 Gear 414 Journal 415 Retainer ring 416 shaft 417 Roll pin 418 Journal 419 Gear 420 Journal 47735452 03/07/2014 21.6 [21.900] / 4...
  • Page 272 Transmission - Hydraulic pump drive Hydraulic pump drive gears - Disassemble Prior operation: Intermediate housing - Remove (21.111) DANGER Heavy objects! Lift and handle all heavy components using lift- ing equipment with adequate capacity. Always support units or parts with suitable slings or hooks.
  • Page 273 Transmission - Hydraulic pump drive 5. Remove the roll pin (417) from the shaft. SVIL13TR00225AB 6. Remove both bearings (418) and (420) from the gear (419). SVIL13TR00226AB 7. Remove the bushing (412) complete with the bearing. 8. Remove the gear. SVIL13TR00227AB 9.
  • Page 274 Transmission - Hydraulic pump drive 10. Remove the bearing (414) from the intermediate housing. SVIL13TR00229AB 11. Press the drive shaft (243) from the bearing housing with a suitable prying tool. SVIL13TR00230AB 12. Remove the rectangular rings (248). SVIL13TR00231AB 13. Remove the bearing (246). SVIL13TR00232AB 47735452 03/07/2014 21.6 [21.900] / 7...
  • Page 275 Transmission - Hydraulic pump drive 14. Release circlip (245) from its position. SVIL13TR00233AB 15. Pull the needle bearing (244) from the drive shaft. SVIL13TR00234AB 16. Remove the bearing (246). NOTE: Check the adjustment shim. SVIL13TR00235AB Next operation: Hydraulic pump drive gears - Assemble (21.900) 47735452 03/07/2014 21.6 [21.900] / 8...
  • Page 276 Transmission - Hydraulic pump drive Hydraulic pump drive gears - Assemble Prior operation: Hydraulic pump drive gears - Disassemble (21.900) 1. Insert the needle bearing (244) as far as possible into the drive shaft with a suitable punch. NOTE: Insert the needle bearing so that the end face faces upward.
  • Page 277 Transmission - Hydraulic pump drive 4. Insert the pre-assembled drive shaft (243) into the in- termediate housing. SVIL13TR00424AB 5. Support the inserted drive shaft. SVIL13TR00425AB 6. Swivel the intermediate housing. 7. Install the bearing (249) until the bearing sits in place. 8.
  • Page 278 Transmission - Hydraulic pump drive 10. Bring the gear (413) into position. SVIL13TR00427AB 11. Press the bearing (411) over the bearing inner ring on the bushing. SVIL13TR00228AB 12. Install the pre-assembled bushing (412) until the bushing sits in place. SVIL13TR00428AB 13.
  • Page 279 Transmission - Hydraulic pump drive 14. Bring the pre-assembled gear (419) into position. SVIL13TR00429AB 15. Insert the shaft (416) fully. NOTE: Note the installation position. The roll pin hole in the shaft must be parallel to the recess in the intermediate housing.
  • Page 280 Index Transmission - 21 Hydraulic pump drive - 900 Hydraulic pump drive - Exploded view ..............4 Hydraulic pump drive - General specification .
  • Page 281 47735452 03/07/2014 21.6 [21.900] / 14...

  • Page 282: Transmission Cooler And Lines

    Transmission - 21 Transmission cooler and lines - 109 Farmall 105U Pro EP Farmall 115U Pro EP Farmall 95U Pro EP 47735452 03/07/2014 21.7 [21.109] / 1...
  • Page 283 Contents Transmission - 21 Transmission cooler and lines - 109 TECHNICAL DATA Regulating oil thermostat General specification ............... 3 47735452 03/07/2014 21.7 [21.109] / 2...
  • Page 284 Transmission - Transmission cooler and lines Regulating oil thermostat - General specification Opening temperature 45 °C (113 °F) Maximum opening at 60 °C (140 °F) Maximum flow rate 66 l/min (17.4 US gpm) Maximum operating pressure 16 bar (232 psi) 47735452 03/07/2014 21.7 [21.109] / 3...
  • Page 285 Index Transmission - 21 Transmission cooler and lines - 109 Regulating oil thermostat - General specification ............3 47735452 03/07/2014 21.7 [21.109] / 4...
  • Page 286 47735452 03/07/2014 21.7 [21.109] / 5...
  • Page 287 All rights reserved. No part of the text or illustrations of this publication may be reproduced. CASE IH policy is one of continuous improvement and the right to change prices, specification or equipment at any time without notices is reserved.
  • Page 288 SERVICE MANUAL Four-Wheel Drive (4WD) system Farmall 105U Pro EP Farmall 115U Pro EP Farmall 95U Pro EP 47735452 03/07/2014...

  • Page 289: Electro-Hydraulic Control

    Contents Four-Wheel Drive (4WD) system - 23 [23.202] Electro-hydraulic control ............. 23.1 47735452 03/07/2014...
  • Page 290 Four-Wheel Drive (4WD) system - 23 Electro-hydraulic control - 202 Farmall 105U Pro EP Farmall 115U Pro EP Farmall 95U Pro EP 47735452 03/07/2014 23.1 [23.202] / 1...
  • Page 291 Contents Four-Wheel Drive (4WD) system - 23 Electro-hydraulic control - 202 TECHNICAL DATA Front-Wheel Drive (FWD) Special tools ................3 General specification .
  • Page 292 Four-Wheel Drive (4WD) system - Electro-hydraulic control Front-Wheel Drive (FWD) - Special tools NOTE: The special tool with a (X) marking is essential for the operations in this section. To work in safety and to obtain the best technical results while saving both time and energy, you should also use the other special tool we recommend below.
  • Page 293 Four-Wheel Drive (4WD) system - Electro-hydraulic control Front-Wheel Drive (FWD) control valve - Overview Four-Wheel Drive (4WD) – Solenoid valve (Y-040) The solenoid valve (1) is located on the right-hand side of the transmission housing. SS13E042 SS07G815 Specifications Solenoid valve type 3/2-way solenoid valve Nominal voltage 12 V...
  • Page 294 Four-Wheel Drive (4WD) system - Electro-hydraulic control 47735452 03/07/2014 23.1 [23.202] / 5...
  • Page 295 Four-Wheel Drive (4WD) system - Electro-hydraulic control Front-Wheel Drive (FWD) - Exploded view Cluster gear Needle bearing Ring, spacer Needle bearing Clutch housing Washer Pressure ring Disc holder Separator plate Friction plate Output shaft Thrust washer Rectangular ring seal Pistons seal Adjuster return plate Pressure spring.
  • Page 296 Four-Wheel Drive (4WD) system - Electro-hydraulic control SS13E029 47735452 03/07/2014 23.1 [23.202] / 7...
  • Page 297 Four-Wheel Drive (4WD) system - Electro-hydraulic control 47735452 03/07/2014 23.1 [23.202] / 8...
  • Page 298 Four-Wheel Drive (4WD) system - Electro-hydraulic control Front-Wheel Drive (FWD) - Remove Prior operation: Differential - Disassemble (27.106) WARNING Heavy objects! Lift and handle all heavy components using lift- ing equipment with adequate capacity. Always support units or parts with suitable slings or hooks.
  • Page 299 Four-Wheel Drive (4WD) system - Electro-hydraulic control Front-Wheel Drive (FWD) - Disassemble Front-Wheel Drive (FWD) - Exploded view (23.202) Prior operation: Front-Wheel Drive (FWD) - Remove (23.202) 1. Undo the screws. Remove the rear cover (42) from the housing (36). SS13H001 2.
  • Page 300 Four-Wheel Drive (4WD) system - Electro-hydraulic control 5. Disassemble the rear bearing outer ring (41) with the special tool 380000813. SS13H004 6. Push out the front bearing outer ring (35). SS13H037 7. Remove the entire drive unit from the housing. SS13H038 8.
  • Page 301 Four-Wheel Drive (4WD) system - Electro-hydraulic control 9. Disassemble the bearing inner ring (41) with the special tool 380000813. SS13H006 WARNING Spring under tension! Compressed springs have potentially danger- ous stored energy. Always assemble and dis- assemble properly. Failure to comply could result in death or seri- ous injury.
  • Page 302 Four-Wheel Drive (4WD) system - Electro-hydraulic control 13. Remove the entire clutch. SS13H039 14. Disassemble the front bearing inner ring (35) with the special tool 380000813. SS13H040 NOTE: Clean the components, check carefully for wear and damage, and replace if necessary. Next operation: Front-Wheel Drive (FWD) - Assemble (23.202) 47735452 03/07/2014...
  • Page 303 Four-Wheel Drive (4WD) system - Electro-hydraulic control Front-Wheel Drive (FWD) - Assemble Front-Wheel Drive (FWD) - Exploded view (23.202) Prior operation: Front-Wheel Drive (FWD) - Disassemble (23.202) NOTE: All components must be lubricated prior to installation. CAUTION Burn hazard! Always wear heat-resistant protective gloves when handling heated parts.
  • Page 304 Four-Wheel Drive (4WD) system - Electro-hydraulic control 4. Fit the discs. Start with a steel disc (9). NOTE: Layer the steel discs (9) and the friction discs (10) alternately. NOTE: If you are using new friction disks, the new friction disks must be soaked in engine oil for at least 30 min.
  • Page 305 Four-Wheel Drive (4WD) system - Electro-hydraulic control 8. Fit the 5 mm (0.2 in) shim (17) so that the shim fits in place. Fit the thrust spring (18) so that the thrust spring sits in place. SS13H017 9. Fit the push cylinder (19). SS13H018 10.
  • Page 306 Four-Wheel Drive (4WD) system - Electro-hydraulic control Front-wheel drive adjustment 11. Fit the circlip (26) into the ring groove of the drive shaft. 12. Press together the pre-mounted drive shaft and the disk clutch over the push cylinder. Determine dimen- sion (A).
  • Page 307 Four-Wheel Drive (4WD) system - Electro-hydraulic control 18. Fit the calculated adjustment disk (25) and the circlip (26). SS13H023 WARNING Spring under tension! Compressed springs have potentially danger- ous stored energy. Always assemble and dis- assemble properly. Failure to comply could result in death or seri- ous injury.
  • Page 308 Four-Wheel Drive (4WD) system - Electro-hydraulic control 22. Fit the entire drive unit in the housing (36). NOTE: After the installation in the bell housing, check for the correct centering of the oil deflector plate (27). SS13H027 23. Fit the bearing outer ring (35) and the bearing outer ring (41).
  • Page 309 Four-Wheel Drive (4WD) system - Electro-hydraulic control 26. Insert the shaft sealing ring (33) into the front cover (32) with a suitable pin so that the shaft sealing ring sits in place. NOTE: Spray the outer skirt surface of the shaft sealing ring with spirit immediately before installing it.
  • Page 310 Four-Wheel Drive (4WD) system - Electro-hydraulic control 29. Measure the dimension ("B") from the cover collar to the flange surface. Example: dimension ("B") = 9.88 mm (0.389 in) Calculate the adjustment disk thickness: ("S") = dimension ("A") - dimension ("B") - axial play SS13H043 Example calculation: Dimension ("A"):...
  • Page 311 Four-Wheel Drive (4WD) system - Electro-hydraulic control 32. Insert the screws (31) and tighten to 23 Nm (17 lb ft). SS13H034 33. Check the end play ( 0.02 - 0.15 mm (0.001 - 0.006 in)) of the bearing. NOTE: Move the drive shaft by hand in the push direction and the pull direction.
  • Page 312 Four-Wheel Drive (4WD) system - Electro-hydraulic control 36. Fit the studs with a new ring seal. Fit the studs in the rear cover. Tighten the studs to a torque of 35 Nm (26 lb ft). SS13H045 37. Fit the caps (37). Next operation: Front-Wheel Drive (FWD) - Install (23.202) 47735452 03/07/2014...
  • Page 313 Four-Wheel Drive (4WD) system - Electro-hydraulic control Front-Wheel Drive (FWD) - Install Front-Wheel Drive (FWD) - Exploded view (23.202) Prior operation: Front-Wheel Drive (FWD) - Assemble (23.202) 1. Clean the sealing surfaces. Moisten the sealing surface of the drive housing with ®...
  • Page 314 Index Four-Wheel Drive (4WD) system - 23 Electro-hydraulic control - 202 Front-Wheel Drive (FWD) - Assemble ..............14 Front-Wheel Drive (FWD) - Disassemble .
  • Page 315 All rights reserved. No part of the text or illustrations of this publication may be reproduced. CASE IH policy is one of continuous improvement and the right to change prices, specification or equipment at any time without notices is reserved.
  • Page 316 SERVICE MANUAL Front axle system Farmall 105U Pro EP Farmall 115U Pro EP Farmall 95U Pro EP 47735452 03/07/2014...
  • Page 317 Contents Front axle system - 25 [25.100] Powered front axle ..............25.1 [25.102] Front bevel gear set and differential .
  • Page 318 Front axle system - 25 Powered front axle - 100 Farmall 105U Pro EP Farmall 115U Pro EP Farmall 95U Pro EP 47735452 03/07/2014 25.1 [25.100] / 1...
  • Page 319 Contents Front axle system - 25 Powered front axle - 100 TECHNICAL DATA Powered front axle Torque ..................3 Special tools .
  • Page 320 Front axle system - Powered front axle Powered front axle - Torque WLAPL4S25C101H 47735452 03/07/2014 25.1 [25.100] / 3...
  • Page 321 Front axle system - Powered front axle WLAPL4S25C102H 47735452 03/07/2014 25.1 [25.100] / 4...
  • Page 322 Front axle system - Powered front axle Front axle torque settings Tightening torque PARTS TO BE TIGHTENED Thread Nm (lbft) 350 - 410 N·m Front axle support retaining bolt ( (C1), 1) (258.15 - 302.40 lb 35.5 to 41.6 350 - 410 N·m Rear axle support retaining bolt ( (C2) , 1) (258.15 - 302.40 lb 35.5 to 41.6...
  • Page 323 Front axle system - Powered front axle 380000269: Wrench for front axle wheel hub bearing retaining nut. 380000270: Pair of grips for front axle hub bearing extraction. 380000265: Front axle pivot pin removal tool. 380000234: Front axle swivel pin bearing outer race puller. 380000235: Tool for measurement of rolling drag torque of front axle bearings.
  • Page 324 Front axle system - Powered front axle Tools that can be made in the workshop WLAPL4S25C103H Tool to be made for adjustment of pinion bearing pre-load 47735452 03/07/2014 25.1 [25.100] / 7...
  • Page 325 Front axle system - Powered front axle For the screw order P/N 15998934, for the nut order P/N 12164524 The remainder make of UNI C40 . (A) . - Machine the end of the hole to remove approximately 1 mm (0.0394 in) obtaining a level surface to facilitate measuring.
  • Page 326 Front axle system - Powered front axle Tool to make for front axle wheel disassembly−assembly SEZ25CAP1F-1 Stamp number 50165 on the tool - Measurements in mm. Make using UNI C40 material. 47735452 03/07/2014 25.1 [25.100] / 9...
  • Page 327 Front axle system - Powered front axle Tool to make for removal−installation of the final drive cover SEZ25CAP1F-2 Stamp number 50164 on the tool - Measurements in mm. Make using UNI C40 material. 47735452 03/07/2014 25.1 [25.100] / 10...
  • Page 328 Front axle system - Powered front axle Powered front axle - Static description All the models in the range have their front axle pivoted at the centre with the pivot and drive gear shaft coaxial to the tractor’s longitudinal axis; the drive gear shaft has no universal joints. The differential has two planet pinions;...
  • Page 329 Front axle system - Powered front axle Four-Wheel Drive (4WD) axle - Sectional view WLAPL4S25C104H axle with brake and normal — steering cylinder and bevel drive with hydraulic differential — bevel drive with self-locking differential (Lim Slip) 47735452 03/07/2014 25.1 [25.100] / 12...
  • Page 330 Front axle system - Powered front axle WLAPL4S25C105H steering cylinder and bevel drive with hydraulic differential 47735452 03/07/2014 25.1 [25.100] / 13...
  • Page 331 Front axle system - Powered front axle WLAPL4S25C106H bevel drive with self--locking differential ( Lim Slip ) 47735452 03/07/2014 25.1 [25.100] / 14...
  • Page 332 Front axle system - Powered front axle (A) - Standard axle (without brakes). (43) . Ball joint gasket. (B) - Axle with braking. (44) . Steering cylinder. (C) - Bolt fastening steering cylinder to axle. (45) . Bolt fastening steering cylinder. (D) - Fixing steering cylinder arm to stub axle.
  • Page 333 Front axle system - Powered front axle (42) . Steering cylinder coupling. 47735452 03/07/2014 25.1 [25.100] / 16...
  • Page 334 Front axle system - Powered front axle Axle support - Sectional view Approximate cross--sectional view for correctly fitting the axle support to the engine SEZ25CAP1F-4 (1). Front axle support. (2). Crankcase front surface. (3). Engine sump front surface. (4). Shim. (5).
  • Page 335 Front axle system - Powered front axle Four-Wheel Drive (4WD) axle - Disassemble 4 WD NOTE: Front axle overhaul operations must be carried out on the stand. SEZ25CAP1A-13 1. Take out the three bolts (1) retaining the mudguard sup- port (2). SEZ25CAP1A-14 2.
  • Page 336 Front axle system - Powered front axle 4. Remove the nuts (1) locking steering heads on stub axles. SEZ25CAP1A-17 5. Using an extractor, extract the steering heads from the seats on the stub axle housings. 6. Extract the steering heads governing the stub axles, on both sides.
  • Page 337 Front axle system - Powered front axle 9. Take out the bolts (1) securing the left--hand final drive cover. Tighten two pins (2) and, using an extracting tool screwed into the oil drainage plug hole, remove the cover (1) . WLAPL4S25C121A 10.
  • Page 338 Front axle system - Powered front axle 13. Take out the three upper pin retaining bolts (1) take out those of the lower pin and retrieve the shims. SEZ25CAP1A-28 14. Extract the upper pivot pin (1) as well as the lower one and remove the stub axle.
  • Page 339 Front axle system - Powered front axle 18. Unscrew the two bevel drive-differential support re- taining bolts from the axle casing, screw in two guide pins. Remove the remaining bolts and the bevel drive--dif- ferential support (1) , attach a chain and put the hoist under strain.
  • Page 340 Front axle system - Powered front axle 22. Using a screwdriver, remove the circlip (1) and the dif- ferential lock sleeve keyed onto the differential casing. SEZ25CAP1A-37 23. Using an Allen wrench remove the right ring nut lock screw (1); using pliers, remove the circlip on the left bearing support.

  • Page 341: Powered Front Axle

    Front axle system - Powered front axle 26. Remove the securing ring on the pinion ring nut. Take off the ring nut with wrench 380000268 (1) keeping the bevel pinion shaft locked with wrench 380000257 (2). Remove the pinion together with the front bearing, rear bearing, bearing preload adjuster shim, spacer and the thrust washer preventing the ring nut from un- screwing.

  • Page 342: Front Bevel Gear Set And Differential

    Front axle system - Powered front axle Four-Wheel Drive (4WD) axle - Assemble 4 WD 1. Refer to the illustrations on Front bevel gear set and differential - Sectional view (25.102), figures 1 and 2, for the positioning of the various parts. 2.
  • Page 343 Front axle system - Powered front axle Axle support - Adjust SS14B018 1. Use a depth gauge to measure the distance (s) be- tween the engine oil pan (8) and the engine block (5). 2. Use the measured distance to select the correct shims (4) in the table.
  • Page 344 Index Front axle system - 25 Powered front axle - 100 Axle support - Adjust ................26 Axle support - Sectional view .
  • Page 345 47735452 03/07/2014 25.1 [25.100] / 28...
  • Page 346 Front axle system - 25 Front bevel gear set and differential - 102 Farmall 105U Pro EP Farmall 115U Pro EP Farmall 95U Pro EP 47735452 03/07/2014 25.2 [25.102] / 1...
  • Page 347 Contents Front axle system - 25 Front bevel gear set and differential - 102 TECHNICAL DATA Differential General specification ............... 3 Limited slip differential General specification .
  • Page 348 Front axle system - Front bevel gear set and differential Differential - General specification Bevel drive -- differential Type steering, load bearing structure, pivoting at centre Pinion-crown gear ratio: 13/36 = 1:2.77 - all models Backlash between bevel drive teeth: 0.15 - 0.20 mm (0.006 - 0.008 in) - all models 2.50 mm (0.098 in) - 2.55 mm (0.100 in) - 2.60 mm...
  • Page 349 Front axle system - Front bevel gear set and differential Limited slip differential - General specification LIM--SLIP self--locking differential Friction disc, keyed on side gear ( (94), Front bevel gear set and differential - Sectional view (25.102) ): - quantity 2.8 mm (0.11 in) - thickness 0.10 mm (0.004 in)
  • Page 350 Front axle system - Front bevel gear set and differential Differential lock - General specification Type With front gears By means of two front teeth gears, one Operation integral with the right axle shaft the other integral with the differential cage Controlled by the control unit of the Control gearbox / lift...
  • Page 351 Front axle system - Front bevel gear set and differential Limited slip differential - Sectional view LIM--SLIP self--locking differential. WLAPL4S25C101F (1). Metal disc keyed onto differential casing. (2). Friction disc keyed onto side gear. (3). Friction disc keyed onto side gear. 47735452 03/07/2014 25.2 [25.102] / 6...
  • Page 352 Front axle system - Front bevel gear set and differential Limited slip differential - Static description LIM--SLIP self locking differential operation The differential with limited--slip locking ( LIM-SLIP ), (see Front bevel gear set and differential - Sectional view (25.102), detail (F) and (G), Limited slip differential - Sectional view (25.102) ) is of the two planet gear--type, pro- vided with two multi--disk clutch assemblies fitted between the side gears and the differential casing.
  • Page 353 Front axle system - Front bevel gear set and differential Differential lock - Static description Front differential lock In rest conditions the oil inside the annular chamber of the piston (1) is static and not pressurized as the relative solenoid valve is in the discharge position (not energized). In these conditions, the helical spring (2) keeps the teeth of the two coupling sleeves of the differential lock apart.
  • Page 354 Front axle system - Front bevel gear set and differential WLAPL4S25C107H : Discharge oil : Pressurized oil 47735452 03/07/2014 25.2 [25.102] / 9...
  • Page 355 Front axle system - Front bevel gear set and differential Bevel gear set and differential carrier - Adjust Ring/Pinion Gears Adjusting the bevel pinion shaft bearing preload with shims ( (61) Front bevel gear set and differential - Sectional view (25.102) ) NOTE: Refer to (84), Front bevel gear set and differential - Sectional view (25.102) .
  • Page 356 Front axle system - Front bevel gear set and differential 3. Tighten the ring nut to reach a rolling torque 0.49 - 0.98 N·m (0.36 - 0.72 lb ft) (0.05 to 0.1 kgm), mea- sured with the torque wrench (1) , without considering the break-out torque.
  • Page 357 Front axle system - Front bevel gear set and differential 7. Tighten the ring nut to a torque of 382.5 N·m (282.12 lb ft) (39 Kgm) ensuring the bearings bed in. Then check again that the rolling torque is: A1 < = 0.49 N·m (0.36 lb ft) (0.05 kgm) without considering the break-out torque.
  • Page 358 Front axle system - Front bevel gear set and differential Bevel gear set and differential carrier - Adjust Pinion and crown wheel Adjusting the bevel crown wheel bearings and checking the clearance between the sides of the bevel drive teeth. 1.
  • Page 359 Front axle system - Front bevel gear set and differential 4. Measure the backlash between pinion and crown wheel, using a 1/100 dial gauge (1) perpendicular to the outer edge of a tooth on the ring gear. Repeat the measurement in a further two positions 120 ° apart and calculate the average of the three values ( Gm ).
  • Page 360 Front axle system - Front bevel gear set and differential On reaching the prescribed clearance, use both ring nuts in an equal manner to reach the rolling resistance torque of the pinion - crown wheel: A2 = A1 + 1 - 1.5 N·m (0.74 - 1.11 lb ft) (0.10 to 0.15 kgm) Sealing compound application diagram for assembly of bevel drive unit and epicyclic final drive unit.
  • Page 361 Front axle system - Front bevel gear set and differential Differential - Overhaul FRONT AXLE DIFFERENTIAL NOTE: This procedure is to be considered valid for planet gears with Z1 = 12 teeth and sun gears with Z2 = 20 teeth and modulus m = 4.1 NOTE: When overhauling the differential assembly it is ne- cessary to adjust the backlash between the teeth of the planet pinions and the side gears.
  • Page 362 Front axle system - Front bevel gear set and differential Limited slip differential - Overhaul Front axle differential with LIM-SLIP unit WLAPL4S25C102F Front axle differential with LIM − SLIP 1. Remove the bevel drive--differential casing assembly from the front axle, attach to support (4), lock in a vice and proceed with disassembly operations as follows.
  • Page 363 Front axle system - Front bevel gear set and differential 7. Remove the retaining bolts (6) from the differential half- -casings. 8. Remove the differential pin (9), complete with the planet gears (7) the shims (8) and the retaining pin (2) from the half--casing (4).
  • Page 364 Front axle system - Front bevel gear set and differential 15. Assemble the crown wheel, complete with LIM-SLIP self-locking differential lock, on the bevel drive sup- port, remembering to fit the previously marked crown wheel bearing support caps in the correct order and assemble and adjust the crown wheel bearings as in- dicated in Bevel gear set and differential carrier - Adjust (25.102) .
  • Page 365 Front axle system - Front bevel gear set and differential Differential lock Dog clutch - Overhaul Front axle differential lock clutch assembly NOTE: Position the bevel crown wheel--differential assembly on the support 380000255 and proceed as follows: 1. Remove the differential lock control internal pipe. 2.
  • Page 366 Front axle system - Front bevel gear set and differential 5. Remove the circlip securing the differential lock piston, recover the sliding sleeve with the two thrust washers. SEZ25CAP1A-48 6. Gently tap the piston out of the clutch bell housing. SEZ25CAP1A-49 7.
  • Page 367 Front axle system - Front bevel gear set and differential Differential lock - Troubleshooting Problem Possible Cause Correction The differential lock fails Transmission oil level low. Top up oil. to engage. Clogged oil filter. Replace filter. Hydraulic pump faulty. Overhaul or replace the pump. Faulty differential lock--unlock switch.
  • Page 368 Index Front axle system - 25 Front bevel gear set and differential - 102 Bevel gear set and differential carrier - Adjust ............13 Bevel gear set and differential carrier - Adjust Ring/Pinion Gears .
  • Page 369 47735452 03/07/2014 25.2 [25.102] / 24...

  • Page 370: Final Drive Hub, Steering Knuckles, And Shafts

    Front axle system - 25 Final drive hub, steering knuckles, and shafts - 108 Farmall 105U Pro EP Farmall 115U Pro EP Farmall 95U Pro EP 47735452 03/07/2014 25.3 [25.108] / 1...
  • Page 371 Contents Front axle system - 25 Final drive hub, steering knuckles, and shafts - 108 TECHNICAL DATA Planetary drive and hub General specification ............... 3 Steering knuckle and king pin General specification .
  • Page 372 Front axle system - Final drive hub, steering knuckles, and shafts Planetary drive and hub - General specification Epicyclic final drive Reduction Ratio: 12 : (12 + 72) = 1 : 7 - all models Front axle brake disk thickness 4.45 - 4.55 mm (0.175 - 0.179 in) - all models 47735452 03/07/2014...
  • Page 373 Front axle system - Final drive hub, steering knuckles, and shafts Steering knuckle and king pin - General specification Thickness of steering knuckle bearing adjuster plates 0.10 mm (0.0039 in) 0.15 mm (0.0059 in) 0.20 mm (0.0079 in) 0.25 mm (0.0098 in) 0.30 mm (0.0118 in) 47735452 03/07/2014 25.3 [25.108] / 4...
  • Page 374 Front axle system - Final drive hub, steering knuckles, and shafts Planetary drive and hub - Disassemble Front epicyclic final drive without brake NOTE: Front epicyclic final drive removal and installation can be carried out with the axle detached and positioned on the stand 380000251, or with the axle fitted on the tractor.
  • Page 375 Front axle system - Final drive hub, steering knuckles, and shafts 4. Remove the notching (1) on the ring nut (2) retaining the wheel hub bearings. SEZ25CAP1A-54 5. Remove the lock nut on the wheel hub bearings using wrench 380000269 (1). SEZ25CAP1A-55 6.
  • Page 376 Front axle system - Final drive hub, steering knuckles, and shafts Planetary drive and hub - Assemble 1. Refer to the illustrations on Front bevel gear set and differential - Sectional view (25.102), figure 1 Front bevel gear set and differential - Sectional view (25.102) figure 2, for the positioning of the various parts.
  • Page 377 Front axle system - Final drive hub, steering knuckles, and shafts - Rc = Rt - R = 5.9 - 14.7 N·m (52.22 - 130.11 lb in)) or, if measured with a dial torque, - Rc = Rt - R = 4.28 - 10.71 kg (9.44 - 23.61 lb) - If the measurement is less than 5.9 N·m (52.22 lb in) or, if measured with a dial torque, at...
  • Page 378 Front axle system - Final drive hub, steering knuckles, and shafts Planetary drive and hub - Disassemble Front epicyclic final drive with brake NOTE: Front epicyclic final drive removal and installation can be carried out with the axle detached and positioned on the stand 380000251, or with the axle fitted on the tractor.
  • Page 379 Front axle system - Final drive hub, steering knuckles, and shafts 5. Remove the circlip (1) and extract the external brake disk (2). SEZ25CAP1A-62 6. Remove the hub (1) and associated brake friction disk. SEZ25CAP1A-63 7. Take out the retaining bolts and remove the final drive fixed gear (1) using two screws as an extractor.
  • Page 380 Front axle system - Final drive hub, steering knuckles, and shafts Planetary drive and hub - Assemble Front epicyclic final drive with brake 1. Refer to the illustrations on Front bevel gear set and differential - Sectional view (25.102), figure 1 Front bevel gear set and differential - Sectional view (25.102) figure 2, for the positioning of the various parts.
  • Page 381 Stub axle NOTE: Position the front axle on stand 380000251 and proceed as follows: 1. Smear CASE IH AKCELA 251H EP MULTI-PUR- POSE GREASE on the outer races of the bearings and fit the upper cover, without the plates, but with tool 380000235 (1).
  • Page 382 Front axle system - Final drive hub, steering knuckles, and shafts 6. Calculate the average of the three values measured. The total thickness of the adjustment plates to be fitted under the lower cover will be given by: (S) = (H) If necessary, round the value down to the next 0.05 mm (0.002 in).
  • Page 383 Front axle system - Final drive hub, steering knuckles, and shafts Wheel hub - Replace 1. Disassemble the front epicyclic final drive with brake (see Planetary drive and hub - Disassemble (25.108) ) and remove the hub casing (1). SEZ25CAP1A-65 2.
  • Page 384 Front axle system - Final drive hub, steering knuckles, and shafts 6. Mount the front epicyclic final drive with brake (see Planetary drive and hub - Assemble (25.108) ). 47735452 03/07/2014 25.3 [25.108] / 15...
  • Page 385 Index Front axle system - 25 Final drive hub, steering knuckles, and shafts - 108 Planetary drive and hub - Assemble ..............7 Planetary drive and hub - Assemble .
  • Page 386 47735452 03/07/2014 25.3 [25.108] / 17...
  • Page 387 All rights reserved. No part of the text or illustrations of this publication may be reproduced. CASE IH policy is one of continuous improvement and the right to change prices, specification or equipment at any time without notices is reserved.
  • Page 388 SERVICE MANUAL Rear axle system Farmall 105U Pro EP Farmall 115U Pro EP Farmall 95U Pro EP 47735452 03/07/2014...
  • Page 389 Contents Rear axle system - 27 [27.100] Powered rear axle..............27.1 [27.106] Rear bevel gear set and differential .
  • Page 390 Rear axle system - 27 Powered rear axle - 100 Farmall 105U Pro EP Farmall 115U Pro EP Farmall 95U Pro EP 47735452 03/07/2014 27.1 [27.100] / 1...
  • Page 391 Contents Rear axle system - 27 Powered rear axle - 100 TECHNICAL DATA Powered rear axle Special tools ................3 General specification .
  • Page 392 Rear axle system - Powered rear axle Powered rear axle - Special tools NOTE: The special tool with an (X) mark is ESSENTIAL for the operations in this section. To work safely, to obtain the best technical results and to save both time and energy, you should also use the other special tool we recom- mend below.
  • Page 393 Rear axle system - Powered rear axle Powered rear axle - Exploded view – Rear axle housing and final drive Wheel shaft Wheel stud Ball Grub screw Shaft sealing ring Roller bearing Screw plug Screw plug 10 Angle Bolt 11 Housing 12 Nut.
  • Page 394 Rear axle system - Powered rear axle SS13E030 47735452 03/07/2014 27.1 [27.100] / 5...
  • Page 395 Rear axle system - Powered rear axle Powered rear axle - Exploded view – Front bevel gear set and differential 71 Adjuster return plate 72 Ball bearings 73 Differential housing 74 Roll pin 75 Thrust washer. 76 Pinion 77 Thrust washer. 78 Pinion 79 axle 80 Pinion...
  • Page 396 Rear axle system - Powered rear axle SS13E035 47735452 03/07/2014 27.1 [27.100] / 7...
  • Page 397 Rear axle system - Powered rear axle 47735452 03/07/2014 27.1 [27.100] / 8...
  • Page 398 Rear axle system - Powered rear axle Rear axle housing - Disconnect DANGER Heavy objects! Lift and handle all heavy components using lifting equipment with adequate capacity. Always support units or parts with suitable slings or hooks. Make sure the work area is clear of all bystanders. Failure to comply will result in death or serious injury.
  • Page 399 Rear axle system - Powered rear axle 4. Loosen the nuts (42) and (46). 5. Disengage the gearbox housing from the rear axle. NOTE: Be careful with the adjustment disc (counter shaft). See position (377) — Semi-Powershift transmission in- ternal components - Exploded view – 1st - 4th gear (21.152).
  • Page 400 Rear axle system - Powered rear axle Rear axle housing - Connect Prior operation: Rear axle housing - Disconnect (27.100) Axial play of the counter shaft — Determine the adjustment disc Axial play 0.0 - 0.1 mm (0.000 - 0.004 in) 1.
  • Page 401 Rear axle system - Powered rear axle Version with ground-speed Power Take-Off (PTO): 4. Insert the shift collar into the shift fork. Fit the shift collar onto the synchronization teeth. SVIL13TR00437AB 5. Coat the sealing surfaces with L ® 518. OCTITE SVIL13TR00440AB 6.
  • Page 402 Rear axle system - Powered rear axle Rear axle housing Brake housing - Remove Prior operation: Brakes - Remove (33.202) 1. Loosen the line union nuts. 2. Remove the line. SS13H192 3. Loosen the bolts on the brake housing and the rear axle housing.
  • Page 403 Rear axle system - Powered rear axle Rear axle housing Brake housing - Install Powered rear axle - Exploded view – Rear axle housing and final drive (27.100) Hydraulic service brakes - Exploded view (33.202) Prior operation: Bevel pinion - Install (27.106) 1.
  • Page 404 Rear axle system - Powered rear axle WARNING Heavy objects! Lift and handle all heavy components using lift- ing equipment with adequate capacity. Always support units or parts with suitable slings or hooks. Make sure the work area is clear of all bystanders.

  • Page 405: Powered Rear Axle

    Index Rear axle system - 27 Powered rear axle - 100 Powered rear axle - Exploded view – Front bevel gear set and differential ....... . . 6 Powered rear axle - Exploded view –...

  • Page 406: Rear Bevel Gear Set And Differential

    Rear axle system - 27 Rear bevel gear set and differential - 106 Farmall 105U Pro EP Farmall 115U Pro EP Farmall 95U Pro EP 47735452 03/07/2014 27.2 [27.106] / 1...
  • Page 407 Contents Rear axle system - 27 Rear bevel gear set and differential - 106 FUNCTIONAL DATA Differential lock control valve Overview ................. . 3 SERVICE Differential Remove .
  • Page 408 Rear axle system - Rear bevel gear set and differential Differential lock control valve - Overview Rear axle differential lock – Solenoid valve (Y-038) The solenoid valve (1) is located on the right-hand side of the transmission housing. SS13E039 SS07G815 Specifications Solenoid valve type 3/2-way solenoid valve...
  • Page 409 Rear axle system - Rear bevel gear set and differential Differential - Remove Prior operation: Rear axle housing Brake housing - Remove (27.100) WARNING Heavy objects! Lift and handle all heavy components using lift- ing equipment with adequate capacity. Always support units or parts with suitable slings or hooks.
  • Page 410 Rear axle system - Rear bevel gear set and differential Differential - Disassemble Hydraulic service brakes - Exploded view (33.202) Powered rear axle - Exploded view – Front bevel gear set and differential (27.100) Prior operation: Differential - Remove (27.106) 1.
  • Page 411 Rear axle system - Rear bevel gear set and differential CAUTION Eye injury hazard! Wear protective goggles when using com- pressed air. Failure to comply could result in minor or mod- erate injury. C0035A Use compressed air to carefully remove the piston (94) from the differential housing.
  • Page 412 Rear axle system - Rear bevel gear set and differential Differential - Assemble Powered rear axle - Exploded view – Front bevel gear set and differential (27.100) Prior operation: Final drive housing - Install (27.120) NOTE: All components must be lubricated prior to installation. 1.
  • Page 413 Rear axle system - Rear bevel gear set and differential 4. Secure the axles (79) with the roll pin (74). NOTE: Fit the roll pin with the opening facing upward. SS13H061 5. Fit the two grub screws (M12). 6. Fit the crown wheel (93) on the differential housing (73). SS13H062 7.
  • Page 414 Rear axle system - Rear bevel gear set and differential 9. Insert the thrust washer (82) into the bevel gear (80). SS13H065 10. Insert the O-rings (95) and (96) into the ring grooves of the piston (94). NOTE: Grease the O-rings with industrial Vaseline. SS13H066 11.
  • Page 415 Rear axle system - Rear bevel gear set and differential CAUTION Burn hazard! Always wear heat-resistant protective gloves when handling heated parts. Failure to comply could result in minor or mod- erate injury. C0047A Heat the two ball bearings (72) and (100). Slide on the two ball bearings until they sit in place.
  • Page 416 Rear axle system - Rear bevel gear set and differential Differential - Install Powered rear axle - Exploded view – Front bevel gear set and differential (27.100) Prior operation: Differential - Assemble (27.106) NOTE: All components must be lubricated prior to installation. 1.
  • Page 417 Rear axle system - Rear bevel gear set and differential 7. Check the gear backlash 0.15 - 0.3 mm (0.006 - 0.012 in) at a minimum of 3 to 4 points around the periphery of the crown wheel. NOTE: In the event of any deviations from the target value, correct the issue with adjustment disks (71) of a different thickness.
  • Page 418 Rear axle system - Rear bevel gear set and differential Bevel pinion - Remove Powered rear axle - Exploded view – Rear axle housing and final drive (27.100) Powered rear axle - Exploded view – Front bevel gear set and differential (27.100) Prior operation: Front-Wheel Drive (FWD) - Disassemble (23.202) 1.
  • Page 419 Rear axle system - Rear bevel gear set and differential 5. Use the special tool 380001731 and the ring nut wrench to open the groove nut (85). NOTE: This work step can only be carried out when the lever is in the rear position. SS13H074 6.
  • Page 420 Rear axle system - Rear bevel gear set and differential 9. Press the roller bearing (90) off the pinion shaft (91). SS13H078 Removing the field/road shift 10. Undo the screw plug (461). 11. Remove the spring (459). Remove the ball (458). SS13H079 12.
  • Page 421 Rear axle system - Rear bevel gear set and differential 16. Push the two bearing outer rings (86) and (90) off of the roller bearings. 17. Remove the disk (89). SS13H082 18. Release the circlip (88) from the ring groove of the rear axle housing.
  • Page 422 Rear axle system - Rear bevel gear set and differential Bevel pinion - Gear tooth contact Prior operation: Output shaft - Install (31.119) This procedure involves the setting of dimensions. A standard shim ( s= 4 mm (0.16 in)) forms the basis for the standard dimensions of the housing (0), the bevel pinion (0), and the rear (in the direction of travel) bevel pinion bearing ( 31.5 mm (1.24 in)).
  • Page 423 Rear axle system - Rear bevel gear set and differential Next operation: Bevel pinion - Preload (27.106) 47735452 03/07/2014 27.2 [27.106] / 18...
  • Page 424 Rear axle system - Rear bevel gear set and differential Bevel pinion - Preload Powered rear axle - Exploded view – Front bevel gear set and differential (27.100) Prior operation: Bevel pinion - Gear tooth contact (27.106) NOTE: Before you fit the pinion shaft, readjust the bearing pre-load. Rolling torque: 0.1 - 1.5 Nm (0.07 - 1.11 lb ft) 1.
  • Page 425 Rear axle system - Rear bevel gear set and differential Bevel pinion - Install Powered rear axle - Exploded view – Rear axle housing and final drive (27.100) Powered rear axle - Exploded view – Front bevel gear set and differential (27.100) Field-road group - Exploded view (21.902) Prior operation: Bevel pinion - Preload (27.106)
  • Page 426 Rear axle system - Rear bevel gear set and differential 4. Install the gear (433) in the shift collar (434). SS13H091 5. Insert the pre-assembled gear (435) with the shift collar (434) and the gear (433) into the rear axle housing. NOTE: To insert the components, lift the shift fork.
  • Page 427 Rear axle system - Rear bevel gear set and differential 8. Install the bearing outer ring of the roller bearing (90). SS13H095 9. Install the calculated disk (89). SS13H096 10. Thread on the center bush (A) with the assembled circlip. NOTE: Make the center bush (A) yourself in accordance with the dimensional sketch.
  • Page 428 Rear axle system - Rear bevel gear set and differential CAUTION Burn hazard! Always wear heat-resistant protective gloves when handling heated parts. Failure to comply could result in minor or mod- erate injury. C0047A Heat the bearing inner ring of the roller bearing (86). Install the bearing inner ring until it sits in place.
  • Page 429 Rear axle system - Rear bevel gear set and differential 16. Thread on the needle bearings (437) until they sit in place. 17. Thread on the spacer ring (436). SS13H103 18. Thread the pre-assembled pinion shaft into the in- stalled components. 19.
  • Page 430 Rear axle system - Rear bevel gear set and differential 24. Thread on the clearance washer (432) until it sits in place. 25. Insert the circlip (431) into the ring groove of the bevel pinion. NOTE: If it is not possible to compress the circlip, the spacer ring is not in the correct location or the anti-rotation is incorrect.
  • Page 431 Rear axle system - Rear bevel gear set and differential 31. Apply an O-ring to the fitting (38). Install the fitting. Tighten the fitting to a torque of 35 Nm (25.8 lb ft). 32. Install the lines (39), (40) and (42). Tighten the union nuts to a torque of 35 Nm (25.8 lb ft).
  • Page 432 Index Rear axle system - 27 Rear bevel gear set and differential - 106 Bevel pinion - Gear tooth contact ..............17 Bevel pinion - Install .
  • Page 433 47735452 03/07/2014 27.2 [27.106] / 28...

  • Page 434: Planetary And Final Drives

    Rear axle system - 27 Planetary and final drives - 120 Farmall 105U Pro EP Farmall 115U Pro EP Farmall 95U Pro EP 47735452 03/07/2014 27.3 [27.120] / 1...
  • Page 435 Contents Rear axle system - 27 Planetary and final drives - 120 SERVICE Planetary final drive Disassemble – Axle trumpet housing and planetary drive ........3 Assemble –...
  • Page 436 Rear axle system - Planetary and final drives Planetary final drive - Disassemble – Axle trumpet housing and planetary drive Powered rear axle - Exploded view – Rear axle housing and final drive (27.100) Prior operation: Final drive housing - Remove (27.120) 1.
  • Page 437 Rear axle system - Planetary and final drives 5. Remove the planetary gear (21). SS13H116 6. Remove the circlips (24) from both sides. 7. Remove the loosened individual parts. SS13H117 8. Remove the ring nut (16) with the special tool 380001730.
  • Page 438 Rear axle system - Planetary and final drives 12. Remove the bearing inner ring (6) from the axle shaft. SS13H120 13. Remove the shaft sealing ring (5) from the axle shaft. SS13H121 NOTE: Clean the components, check carefully for wear and damage, and replace if necessary. Next operation: Brakes - Remove (33.202) 47735452 03/07/2014...
  • Page 439 Rear axle system - Planetary and final drives Planetary final drive - Assemble – Axle trumpet housing and planetary drive Powered rear axle - Exploded view – Rear axle housing and final drive (27.100) Prior operation: Brakes - Install (33.202) NOTE: All components must be lubricated prior to installation.
  • Page 440 Rear axle system - Planetary and final drives 4. Fit the axle shaft in the axle trumpet housing. NOTE: Spray the outer skirt surface of the shaft sealing ring with spirit immediately before installing it. SS13H125 CAUTION Burn hazard! Always wear heat-resistant protective gloves when handling heated parts.
  • Page 441 Rear axle system - Planetary and final drives 9. Position the circlip (19) in the ring nut of the planetary gear (21) (driven side – see arrow). 10. From the opposite side, insert a thrust washer (20). SS13H129 11. Fit the roller bearing (22). The rounded side on the inside diameter must face toward the circlip (19).
  • Page 442 Rear axle system - Planetary and final drives 15. Fit the roll pin (17) in the planetary gear carrier. Leave 30 mm (1.18 in) of the roll pin protruding from the planetary gear carrier (18). SS13H133 16. Grease the ball (3) with industrial Vaseline. 17.
  • Page 443 Rear axle system - Planetary and final drives 20. Coat a new grub screw (4) with L ® 243. Fit the OCTITE grub screw. NOTE: Note the installation position. Refer to the figure 15. SS13H137 21. Adjustment of the end play at the planetary gear car- rier: Adjust the end play to 1 mm (0.039 in).
  • Page 444 Rear axle system - Planetary and final drives Final drive housing - Remove WARNING Heavy objects! Lift and handle all heavy components using lifting equipment with adequate capacity. Always support units or parts with suitable slings or hooks. Make sure the work area is clear of all bystanders. Failure to comply could result in death or serious injury.
  • Page 445 Rear axle system - Planetary and final drives Final drive housing - Install WARNING Heavy objects! Lift and handle all heavy components using lifting equipment with adequate capacity. Always support units or parts with suitable slings or hooks. Make sure the work area is clear of all bystanders. Failure to comply could result in death or serious injury.
  • Page 446 Index Rear axle system - 27 Planetary and final drives - 120 Final drive housing - Install ............... . . 12 Final drive housing - Remove .
  • Page 447 All rights reserved. No part of the text or illustrations of this publication may be reproduced. CASE IH policy is one of continuous improvement and the right to change prices, specification or equipment at any time without notices is reserved.
  • Page 448 SERVICE MANUAL Power Take-Off (PTO) Farmall 105U Pro EP Farmall 115U Pro EP Farmall 95U Pro EP 47735452 03/07/2014...
  • Page 449 Contents Power Take-Off (PTO) - 31 [31.104] Rear electro-hydraulic control ............31.1 [31.119] Four-speed rear Power Take-Off (PTO) .
  • Page 450 Power Take-Off (PTO) - 31 Rear electro-hydraulic control - 104 Farmall 105U Pro EP Farmall 115U Pro EP Farmall 95U Pro EP 47735452 03/07/2014 31.1 [31.104] / 1...
  • Page 451 Contents Power Take-Off (PTO) - 31 Rear electro-hydraulic control - 104 FUNCTIONAL DATA Power Take-Off (PTO) control valve Overview ................. . 3 SERVICE Rear electro-hydraulic control Pressure test .
  • Page 452 Power Take-Off (PTO) - Rear electro-hydraulic control Power Take-Off (PTO) control valve - Overview Rear Power Take-Off (PTO) – Solenoid valve (Y-019) The solenoid valve (1) is located on the top side of the transmission housing. SS13E036 Specifications Solenoid valve type Proportional pressure regulating valve Nominal voltage 12 V +/- 15%...
  • Page 453 Power Take-Off (PTO) - Rear electro-hydraulic control Rear electro-hydraulic control - Pressure test These recordings with the DATAR should supply informa- tion on the status of the electrical components, hydraulic components, and mechanical components. Make the recordings during the start-up procedure of the rear Power Take-Off (PTO) both with and without various implements.
  • Page 454 Power Take-Off (PTO) - Rear electro-hydraulic control Test conditions: • Transmission oil temperature 50 °C (122 °F) • Motor speed 1500 RPM • PTO lever in the 1000/NORM position • Switch for both the rear PTO soft-start function and the automatic PTO function in the normal start-up position (Figure 1) •...
  • Page 455 Power Take-Off (PTO) - Rear electro-hydraulic control Test conditions: • Transmission oil temperature 50 °C (122 °F) • Motor speed 1500 RPM • PTO lever in the 1000/NORM position • Switch for both the rear PTO soft-start function and the automatic PTO function in the normal start-up position (Figure 1) •...
  • Page 456 Power Take-Off (PTO) - Rear electro-hydraulic control Test conditions: • Transmission oil temperature 50 °C (122 °F) • Motor speed 1500 RPM • PTO lever in the 1000/NORM position • Switch for both the rear PTO soft-start function and the automatic PTO function in the soft start-up posi- tion (Figure 1) •...
  • Page 457 Power Take-Off (PTO) - Rear electro-hydraulic control Test conditions: • Transmission oil temperature 50 °C (122 °F) • Motor speed 1500 RPM • PTO lever in the 1000/NORM position • Switch for both the rear PTO soft-start function and the automatic PTO function in the normal start-up position (Figure 1) •...
  • Page 458 Power Take-Off (PTO) - Rear electro-hydraulic control Test conditions: • Transmission oil temperature 50 °C (122 °F) • Motor speed 1500 RPM • PTO lever in the 1000/NORM position • Switch for both the rear PTO soft-start function and the automatic PTO function in the soft start-up posi- tion (Figure 1) •...
  • Page 459 Power Take-Off (PTO) - Rear electro-hydraulic control Test conditions: • Transmission oil temperature 50 °C (122 °F) • Motor speed 1500 RPM • PTO lever in the 1000/NORM position • Switch for both the rear PTO soft-start function and the automatic PTO function in the normal start-up position (Figure 1) •...
  • Page 460 Power Take-Off (PTO) - Rear electro-hydraulic control Test conditions: • Transmission oil temperature 50 °C (122 °F) • Motor speed 1500 RPM • PTO lever in the 1000/NORM position • Switch for both the rear PTO soft-start function and the automatic PTO function in the soft start-up posi- tion (Figure 1) •...

  • Page 461: Rear Electro-Hydraulic Control

    Index Power Take-Off (PTO) - 31 Rear electro-hydraulic control - 104 Power Take-Off (PTO) control valve - Overview ............3 Rear electro-hydraulic control - Pressure test .

  • Page 462: Four-Speed Rear Power Take-Off (Pto)

    Power Take-Off (PTO) - 31 Four-speed rear Power Take-Off (PTO) - 119 Farmall 105U Pro EP Farmall 115U Pro EP Farmall 95U Pro EP 47735452 03/07/2014 31.2 [31.119] / 1...
  • Page 463 Contents Power Take-Off (PTO) - 31 Four-speed rear Power Take-Off (PTO) - 119 TECHNICAL DATA Four-speed rear Power Take-Off (PTO) Special tools ................4 General specification .
  • Page 464 Install – Ground speed Power Take-Off (PTO) ..........57 Rear drive shaft Remove .
  • Page 465 Power Take-Off (PTO) - Four-speed rear Power Take-Off (PTO) Four-speed rear Power Take-Off (PTO) - Special tools NOTE: The operations described in this section can only be carried out with the ESSENTIAL tools indicated by an (X). To work in safety, to obtain the best technical results, and to save both time and energy, you should also use the other special tool we recommend below.
  • Page 466 Power Take-Off (PTO) - Four-speed rear Power Take-Off (PTO) 47735452 03/07/2014 31.2 [31.119] / 5...
  • Page 467 Power Take-Off (PTO) - Four-speed rear Power Take-Off (PTO) Four-speed rear Power Take-Off (PTO) - Exploded view – NORMAL/ECONOMIC clutch and shift Retainer Ring Plug. O-Ring Pins O-Ring O-Ring Spring Roll pin Ball Dowel pin Shaft sealing ring Rectangular ring Bolt Retainer Ring Journal...
  • Page 468 Power Take-Off (PTO) - Four-speed rear Power Take-Off (PTO) SS13E052 47735452 03/07/2014 31.2 [31.119] / 7...
  • Page 469 Power Take-Off (PTO) - Four-speed rear Power Take-Off (PTO) Four-speed rear Power Take-Off (PTO) - Exploded view – shift 540/1000 and output Shifter fork Locking screw O-Ring Selector shaft Selector finger Bolt Ball Spring 102 Retainer Ring Shifter rod 104 Retainer Ring 103 Thrust washer.
  • Page 470 Power Take-Off (PTO) - Four-speed rear Power Take-Off (PTO) SS13E054 47735452 03/07/2014 31.2 [31.119] / 9...
  • Page 471 Power Take-Off (PTO) - Four-speed rear Power Take-Off (PTO) Four-speed rear Power Take-Off (PTO) - Mechanical schema I. Power take-off ECONOMIC/NORMAL II. Couplings for the powershift and the power shuttle III. Synchronized gearbox IV. Field shift or road shift V. Rear axle (differential) VI.
  • Page 472 Power Take-Off (PTO) - Four-speed rear Power Take-Off (PTO) SS13E004 47735452 03/07/2014 31.2 [31.119] / 11...
  • Page 473 Power Take-Off (PTO) - Four-speed rear Power Take-Off (PTO) ENGINE PTO Representation of the power flow: engine PTO in shift position “NORMAL” and “540” 1. Powershift – input speed sensor 2. Powershift – output speed sensor 3. Gearbox speed sensor 4.
  • Page 474 Power Take-Off (PTO) - Four-speed rear Power Take-Off (PTO) SS13E015 47735452 03/07/2014 31.2 [31.119] / 13...
  • Page 475 Power Take-Off (PTO) - Four-speed rear Power Take-Off (PTO) Representation of the power flow: engine PTO in shift position “ECONOMIC” and “1000” 1. Powershift – input speed sensor 2. Powershift – output speed sensor 3. Gearbox speed sensor 4. Speed sensor for the rear PTO A.
  • Page 476 Power Take-Off (PTO) - Four-speed rear Power Take-Off (PTO) SS13E016 47735452 03/07/2014 31.2 [31.119] / 15...
  • Page 477 Power Take-Off (PTO) - Four-speed rear Power Take-Off (PTO) GROUND SPEED PTO Representation of the power flow in: first powershift ratio, forwards (right-hand), first synchronized gear, field range In the operation of the ground speed PTO, the field range has 16 gears for forward travel and 16 gears for reverse travel (4 synchronized gears x 4 powershift ratios) with a right-hand PTO or a left-hand PTO.
  • Page 478 Power Take-Off (PTO) - Four-speed rear Power Take-Off (PTO) SS13E017 47735452 03/07/2014 31.2 [31.119] / 17...
  • Page 479 Power Take-Off (PTO) - Four-speed rear Power Take-Off (PTO) STATIONARY PTO Representation of the power flow in: first powershift ratio, forwards (right-hand), first synchronized gear, field range or road range in the “NEUTRAL” position In the operation of the stationary PTO, there are 16 steps (4 synchronized gears x 4 powershift ratios) with a right-hand PTO.
  • Page 480 Power Take-Off (PTO) - Four-speed rear Power Take-Off (PTO) SS13E018 47735452 03/07/2014 31.2 [31.119] / 19...
  • Page 481 Power Take-Off (PTO) - Four-speed rear Power Take-Off (PTO) Representation of the power flow in: first powershift ratio, reverse (left-hand), first synchronized gear, field range or road range in the “NEUTRAL” position 47735452 03/07/2014 31.2 [31.119] / 20...
  • Page 482 Power Take-Off (PTO) - Four-speed rear Power Take-Off (PTO) SS13E019 47735452 03/07/2014 31.2 [31.119] / 21...
  • Page 483 Power Take-Off (PTO) - Four-speed rear Power Take-Off (PTO) Front drive shaft - Remove – NORMAL/ECONOMIC Prior operation: Power Take-Off (PTO) case Cover - Remove (31.119) 1. Remove the circlip (65) from the ring groove of the housing. SVIL13TR00184AB 2. Release circlip (49) from its position. 3.
  • Page 484 Power Take-Off (PTO) - Four-speed rear Power Take-Off (PTO) 5. Push out the shaft (66). NOTE: Be careful of loosened components. SVIL13TR00187AB 6. Remove the ball (61) from the shaft. SVIL13TR00188AB 7. Release circlip (68) from its position. 8. Remove the disk (67). SVIL13TR00189AB 9.
  • Page 485 Power Take-Off (PTO) - Four-speed rear Power Take-Off (PTO) 11. Undo the screw plug (40). 12. Remove the spring (42). Remove the ball (43). SVIL13TR00191AB 13. Remove the collar holder (52). Remove the shift collar (53). Remove the selector fork (37) with the gearshift bar (39).
  • Page 486 Power Take-Off (PTO) - Four-speed rear Power Take-Off (PTO) Front drive shaft - Install – NORMAL/ECONOMIC Prior operation: Front drive shaft - Remove – NORMAL/ECONOMIC (31.119) 1. Insert the pre-assembled drive shaft (33) until the drive shaft sits in place in the housing. SVIL13TR00194AB 2.
  • Page 487 Power Take-Off (PTO) - Four-speed rear Power Take-Off (PTO) 4. Slide on the drive disk (54). NOTE: Note the installation position. SVIL13TR00316AB 5. Swing the housing (horizontally). 6. Fit the pre-assembled components. SVIL13TR00317AB 7. Attach the selector fork (37) with the roll pin (38) to the gearshift bar (39).
  • Page 488 Power Take-Off (PTO) - Four-speed rear Power Take-Off (PTO) 9. Insert the pre-assembled gearshift bar (39) with the shift collar (53) into the housing. NOTE: During installation, ensure that the selector finger (48) engages in the gearshift bar. SVIL13TR00320AB 10. Fit the clearance washer (63) onto the shaft. 11.
  • Page 489 Power Take-Off (PTO) - Four-speed rear Power Take-Off (PTO) 15. Slide on the thrust washer (62). The lubricating grooves must face upward. NOTE: Align the groove in the thrust washer with the ball (61). SVIL13TR00321AB 16. Slide on the needle bearing (60), the spacer tube (59) and the needle bearing (55).
  • Page 490 Power Take-Off (PTO) - Four-speed rear Power Take-Off (PTO) 19. Install the ball (43) and the spring (42). SVIL13TR00324AB 20. Fit the screw plug (40) with a new ring seal (41). Install the screw plug. Tighten the screw plug to 11 Nm (8 lb ft).
  • Page 491 Power Take-Off (PTO) - Four-speed rear Power Take-Off (PTO) CAUTION Burn hazard! Always wear heat-resistant protective gloves when handling heated parts. Failure to comply could result in minor or mod- erate injury. C0047A Install the heated bearing (51) until the bearing sits in place.
  • Page 492 Power Take-Off (PTO) - Four-speed rear Power Take-Off (PTO) Output shaft - Remove Prior operation: Bevel pinion - Remove (27.106) NOTE: This manual does not describe the standard version of the output shaft (without ground-speed Power Take-Off (PTO)). Some of the required steps may differ from the steps in this manual. 1.
  • Page 493 Power Take-Off (PTO) - Four-speed rear Power Take-Off (PTO) 4. Loosen the grub screw (143). 5. Remove the sensor wheel (142). SS13H145 6. Release the circlip (141) from the ring groove on the PTO. 7. Remove the thrust washer. SS13H146 8.
  • Page 494 Power Take-Off (PTO) - Four-speed rear Power Take-Off (PTO) Output shaft - Install Prior operation: Hollow shaft and gears - Install (21.902) NOTE: All components must be lubricated prior to installation. CAUTION Burn hazard! Always wear heat-resistant protective gloves when handling heated parts. Failure to comply could result in minor or mod- erate injury.
  • Page 495 Power Take-Off (PTO) - Four-speed rear Power Take-Off (PTO) 6. Insert the pre-assembled PTO into the rear axle hous- ing until the pre-assembled PTO sits in place. SS13G327 7. Insert the shaft sealing ring (144) into the bearing cap (145) using a suitable positioning tool. Push the shaft sealing ring into the bearing cap until the shaft sealing ring sits in place.
  • Page 496 Power Take-Off (PTO) - Four-speed rear Power Take-Off (PTO) 12. Fit the "speed sensor for the rear PTO" (149). 13. Moisten the bolt (150) with L ® 243. OCTITE Fit the bolt. Tighten the bolt to a torque of 23 Nm (17 lb ft).
  • Page 497 Power Take-Off (PTO) - Four-speed rear Power Take-Off (PTO) Power Take-Off (PTO) case Cover - Remove Prior operation: Gear housing - Disconnect (gearbox housing – range housing) (21.111) 1. Undo the bolts (13). SVIL13TR00175AB 2. Apply even pressure to press off the cover with the screws.
  • Page 498 Power Take-Off (PTO) - Four-speed rear Power Take-Off (PTO) 4. If necessary, remove the shaft seal (12). SVIL13TR00178AB Next operation: Power Take-Off (PTO) clutch brake - Disassemble (31.119) Front drive shaft - Remove – NORMAL/ECONOMIC (31.119) 47735452 03/07/2014 31.2 [31.119] / 37...
  • Page 499 Power Take-Off (PTO) - Four-speed rear Power Take-Off (PTO) Power Take-Off (PTO) case Cover - Install Prior operation: Front drive shaft - Install – NORMAL/ECONOMIC (31.119) Power Take-Off (PTO) clutch brake - Assemble (31.119) 1. Fit the bearing (15). SVIL13TR00330AB 2.
  • Page 500 Power Take-Off (PTO) - Four-speed rear Power Take-Off (PTO) Power Take-Off (PTO) clutch - Disassemble Prior operation: Front drive shaft - Remove – NORMAL/ECONOMIC (31.119) 1. Remove the three rectangular rings (14). SVIL13TR00195AB 2. Remove the bearing (36). SVIL13TR00196AB 3. Remove the bearing inner ring. SVIL13TR00197AB 47735452 03/07/2014 31.2 [31.119] / 39...
  • Page 501 Power Take-Off (PTO) - Four-speed rear Power Take-Off (PTO) 4. Release circlip (16) from its position. 5. Remove any loose components. SVIL13TR00198AB CAUTION Spring under tension! This assembly is spring-loaded. Remove the parts carefully! Failure to comply could result in minor or mod- erate injury.
  • Page 502 Power Take-Off (PTO) - Four-speed rear Power Take-Off (PTO) 11. Remove the piston (32). SVIL13TR00202AB 12. Remove the two O-rings (31). SVIL13TR00203AB Next operation: Power Take-Off (PTO) clutch - Assemble (31.119) 47735452 03/07/2014 31.2 [31.119] / 41...
  • Page 503 Power Take-Off (PTO) - Four-speed rear Power Take-Off (PTO) Power Take-Off (PTO) clutch - Assemble Prior operation: Power Take-Off (PTO) clutch - Disassemble (31.119) 1. Insert the two O-rings (31) into the ring grooves of the drive shaft. SVIL13TR00203AB 2. Insert the O-ring (30) into the ring groove of the cylinder. SVIL13TR00201AB 3.
  • Page 504 Power Take-Off (PTO) - Four-speed rear Power Take-Off (PTO) 4. Fit the drive shaft into the pre-assembled cylinder (29). SVIL13TR00301AB 5. Slide the steel disk (25) onto the disk holder (24). SVIL13TR00302AB 6. Slide on the wave spring (26). SVIL13TR00303AB 7.
  • Page 505 Power Take-Off (PTO) - Four-speed rear Power Take-Off (PTO) 9. Use the retaining brackets 380200021 to fix the com- pleted disk set in place. SVIL13TR00304AB 10. Slide on the spring (28). SVIL13TR00305AB 11. Slide on the pre-assembled components. SVIL13TR00306AB 12. Fit the circlip (23). CAUTION Spring under tension! This assembly is spring-loaded.
  • Page 506 Power Take-Off (PTO) - Four-speed rear Power Take-Off (PTO) 16. Slide on the thrust washer (22). NOTE: Note the installation position. Fit the thrust washer. The lubricating grooves must face upward (toward the dou- ble gear). SVIL13TR00308AB 17. Slide on the needle bearing (20). Slide on the spacer ring (19).
  • Page 507 Power Take-Off (PTO) - Four-speed rear Power Take-Off (PTO) 20. Fit the circlip (16). SVIL13TR00198AB 21. Press on the bearing inner ring of the bearing (15) until the bearing inner ring sits in place on the circlip. SVIL13TR00312AB 22. Grease the ring grooves of the rectangular rings. 23.
  • Page 508 Power Take-Off (PTO) - Four-speed rear Power Take-Off (PTO) Power Take-Off (PTO) clutch brake - Disassemble Prior operation: Power Take-Off (PTO) case Cover - Remove (31.119) 1. Push out the roll pin (8). 2. Remove the cap (9). SVIL13TR00179AB CAUTION Spring under tension! This assembly is spring-loaded.
  • Page 509 Power Take-Off (PTO) - Four-speed rear Power Take-Off (PTO) 7. Remove the pin (4) from the cover. SVIL13TR00182AB 8. Remove the O-rings (5) and (6). SVIL13TR00183AB Next operation: Power Take-Off (PTO) clutch brake - Assemble (31.119) 47735452 03/07/2014 31.2 [31.119] / 48...
  • Page 510 Power Take-Off (PTO) - Four-speed rear Power Take-Off (PTO) Power Take-Off (PTO) clutch brake - Assemble Prior operation: Power Take-Off (PTO) clutch brake - Disassemble (31.119) 1. Insert the O-rings (5) and (6) into the ring grooves of the pin. SVIL13TR00183AB 2.
  • Page 511 Power Take-Off (PTO) - Four-speed rear Power Take-Off (PTO) 5. Insert the spring (7). SVIL13TR00329AB 6. Fit the O-ring (3) in the ring groove of the plug (2). SVIL13TR00181AB 7. Place the pre-assembled plug (2) and the circlip (1) on the spring.
  • Page 512 Power Take-Off (PTO) - Four-speed rear Power Take-Off (PTO) Power Take-Off (PTO) speed rate selector control Normal-Economic speed rate selector control - Remove Prior operation: Front drive shaft - Remove – NORMAL/ECONOMIC (31.119) 1. Push out the roll pin (47). 2.
  • Page 513 Power Take-Off (PTO) - Four-speed rear Power Take-Off (PTO) Power Take-Off (PTO) speed rate selector control Normal-Economic speed rate selector control - Install Prior operation: Power Take-Off (PTO) speed rate selector control Normal-Economic speed rate selector control - Remove (31.119) 1.
  • Page 514 Power Take-Off (PTO) - Four-speed rear Power Take-Off (PTO) Power Take-Off (PTO) speed rate selector control 540-1000 rpm speed rate selector control - Remove Prior operation: Rear drive shaft - Remove (31.119) 1. Remove the locking screw (92) from the gearshift bar. SVIL13TR00400AB 2.
  • Page 515 Power Take-Off (PTO) - Four-speed rear Power Take-Off (PTO) Power Take-Off (PTO) speed rate selector control 540-1000 rpm speed rate selector control - Install – Power Take-Off (PTO) gearshift Prior operation: Power Take-Off (PTO) speed rate selector control 540-1000 rpm speed rate selector control - Remove (31.119) Image: (93) Selector shaft Bolt (95)
  • Page 516 Power Take-Off (PTO) - Four-speed rear Power Take-Off (PTO) 3. Center the pre-assembled selector fork over the shift collar. 4. Fit the gearshift bar (99). SVIL13TR00346AB 5. Use the locking screw (92) and a new ring seal to fix the gearshift bar in place. 6.
  • Page 517 Power Take-Off (PTO) - Four-speed rear Power Take-Off (PTO) Power Take-Off (PTO) speed rate selector control - Remove – Ground speed Power Take-Off (PTO) Prior operation: Counter shaft - Remove – Power Take-Off (PTO) 540/1000 (31.119) 1. Drive out the roll pin from the selector finger of the ground speed PTO gearshift.
  • Page 518 Power Take-Off (PTO) - Four-speed rear Power Take-Off (PTO) Power Take-Off (PTO) speed rate selector control - Install – Ground speed Power Take-Off (PTO) Prior operation: Power Take-Off (PTO) speed rate selector control - Remove – Ground speed Power Take-Off (PTO) (31.119) 1.
  • Page 519 Power Take-Off (PTO) - Four-speed rear Power Take-Off (PTO) Rear drive shaft - Remove Prior operation: Counter shaft - Remove – Power Take-Off (PTO) 540/1000 (31.119) Power Take-Off (PTO) speed rate selector control - Remove – Ground speed Power Take-Off (PTO) (31.119) – if equipped 1.
  • Page 520 Power Take-Off (PTO) - Four-speed rear Power Take-Off (PTO) 6. Release the rear circlip (121) from its position. SVIL13TR00263AB 7. Release the front circlip (111) from its position. SVIL13TR00264AB 8. Slide the intermediate shaft (122) out toward the rear. 9. Remove the loosened components. SVIL13TR00265AB 10.
  • Page 521 Power Take-Off (PTO) - Four-speed rear Power Take-Off (PTO) Rear drive shaft - Install Prior operation: Rear drive shaft - Remove (31.119) The figure shows the standard version (without ground speed Power Take-Off [PTO]) of the intermediate shaft. NOTE: The repair manual does not describe this variant. A qualified technician must identify and implement any de- viations from the procedure independently.
  • Page 522 Power Take-Off (PTO) - Four-speed rear Power Take-Off (PTO) 2. Install the bearing (120) and the disk. NOTE: Install the disk on the intermediate shaft. The inter- nally chamfered side of the disk must face the bearing. SVIL13TR00334AB 3. Fit the circlip (119). SVIL13TR00266AB 4.
  • Page 523 Power Take-Off (PTO) - Four-speed rear Power Take-Off (PTO) 6. Fit the pre-assembled intermediate shaft, the gear, the collar holder and the shift collar into the transmission housing. SVIL13TR00337AB 7. Press the bearing via the outer ring into the transmis- sion housing until the bearing sits in place.
  • Page 524 Power Take-Off (PTO) - Four-speed rear Power Take-Off (PTO) 11. Fit the bearing (105) and the thrust washer (103) on the intermediate shaft. The internally chamfered side of the thrust washer must face the bearing. SVIL13TR00340AB 12. Fit the circlip (102). SVIL13TR00262AB 13.
  • Page 525 Power Take-Off (PTO) - Four-speed rear Power Take-Off (PTO) 15. Press the bearing via the outer ring into the transmis- sion housing. SVIL13TR00342AB 16. Fit the circlip (104). 17. Move the bearing back until the bearing sits in place on the circlip. SVIL13TR00260AB Next operation: Power Take-Off (PTO) speed rate selector control - Install –...
  • Page 526 Power Take-Off (PTO) - Four-speed rear Power Take-Off (PTO) Counter shaft - Remove – Power Take-Off (PTO) 540/1000 Prior operation: Transmission drive and driven shaft - Remove – Main shaft (21.152) 1. Loosen the bolts (133) and (134). 2. Remove cap. NOTE: Be careful of the adjustment disk.
  • Page 527 Power Take-Off (PTO) - Four-speed rear Power Take-Off (PTO) Counter shaft - Disassemble – Power Take-Off (PTO) 540/1000 Prior operation: Counter shaft - Remove – Power Take-Off (PTO) 540/1000 (31.119) 1. Remove the bearing pin (136). 2. Remove the two thrust washers. Remove the two nee- dle cages.
  • Page 528 Power Take-Off (PTO) - Four-speed rear Power Take-Off (PTO) Counter shaft - Assemble – Power Take-Off (PTO) 540/1000 Prior operation: Counter shaft - Disassemble – Power Take-Off (PTO) 540/1000 (31.119) 1. Fit the needle bearing (129) into the double gear (127). Fit the bushing (128) into the double gear.
  • Page 529 Power Take-Off (PTO) - Four-speed rear Power Take-Off (PTO) Counter shaft - Install – Power Take-Off (PTO) 540/1000 Prior operation: Counter shaft - Assemble – Power Take-Off (PTO) 540/1000 (31.119) 1. Insert the two dowels (135) into the transmission hous- ing until the dowels sit in place.
  • Page 530 Index Power Take-Off (PTO) - 31 Four-speed rear Power Take-Off (PTO) - 119 Four-speed rear Power Take-Off (PTO) - Exploded view – shift 540/1000 and output ......8 Four-speed rear Power Take-Off (PTO) - Mechanical schema .
  • Page 531 47735452 03/07/2014 31.2 [31.119] / 70...

  • Page 532: Front Power Take-Off (Pto) Control

    Power Take-Off (PTO) - 31 Front Power Take-Off (PTO) control - 142 Farmall 105U Pro EP Farmall 115U Pro EP Farmall 95U Pro EP 47735452 03/07/2014 31.3 [31.142] / 1...
  • Page 533 Contents Power Take-Off (PTO) - 31 Front Power Take-Off (PTO) control - 142 TECHNICAL DATA Power Take-Off (PTO) control valve General specification ............... 3 Accumulator General specification .
  • Page 534 Power Take-Off (PTO) - Front Power Take-Off (PTO) control Power Take-Off (PTO) control valve - General specification Design 3/2 directional control valve Supplier Tecnord Maximum operating pressure 50 bar (725 psi) Nominal flow rate 30 l/min (7.9 US gpm) Filter in P-duct 280μ...
  • Page 535 Power Take-Off (PTO) - Front Power Take-Off (PTO) control Accumulator - General specification Accumulator design Membrane accumulator Capacity 0.16 l (0.34 US pt) Charge gas Nitrogen Filling gas pressure at 20 °C (68 °F) 2.5 - 3.0 bar (36.2 - 43.5 psi) Operating temperature -30 - 80 °C (-22 - 176 °F) Nominal operating pressure...
  • Page 536 Power Take-Off (PTO) - Front Power Take-Off (PTO) control Power Take-Off (PTO) control valve - Overview SS12E197 SS13A643 Location: underneath the intercooler Characteristic power supply Clock frequency 120 Hz +15 % Resistance of the coil at 20 °C (68 °F) 9.9 Ω...
  • Page 537 Index Power Take-Off (PTO) - 31 Front Power Take-Off (PTO) control - 142 Accumulator - General specification ..............4 Power Take-Off (PTO) control valve - General specification .
  • Page 538 47735452 03/07/2014 31.3 [31.142] / 7...
  • Page 539 All rights reserved. No part of the text or illustrations of this publication may be reproduced. CASE IH policy is one of continuous improvement and the right to change prices, specification or equipment at any time without notices is reserved.
  • Page 540 SERVICE MANUAL Brakes and controls Farmall 105U Pro EP Farmall 115U Pro EP Farmall 95U Pro EP 47735452 03/07/2014...
  • Page 541 Contents Brakes and controls - 33 [33.202] Hydraulic service brakes ............. 33.1 [33.110] Parking brake or parking lock .
  • Page 542 Brakes and controls - 33 Hydraulic service brakes - 202 Farmall 105U Pro EP Farmall 115U Pro EP Farmall 95U Pro EP 47735452 03/07/2014 33.1 [33.202] / 1...
  • Page 543 Contents Brakes and controls - 33 Hydraulic service brakes - 202 TECHNICAL DATA Hydraulic service brakes General specification ............... 3 FUNCTIONAL DATA Hydraulic service brakes Exploded view .
  • Page 544 Brakes and controls - Hydraulic service brakes Hydraulic service brakes - General specification Wet multi-disk brakes Type of System Operation of the service brake Hydraulically Actuation of the hand brake (acts on the service brake) Mechanical, by means of cables Number of liner disks per side 9.5"x7"...

  • Page 545: Hydraulic Service Brakes

    Brakes and controls - Hydraulic service brakes Hydraulic service brakes - Exploded view Cover cup Bolt Disk plate Brake Disc Actuation unit Brake Disc Disk plate Retaining screw Brake housing Pins Cotter pin Drawbar Rubber grommet Pins Pressure spring. Shield Sweeper Washer Brake cylinder...
  • Page 546 Brakes and controls - Hydraulic service brakes SS13E034 47735452 03/07/2014 33.1 [33.202] / 5...
  • Page 547 Brakes and controls - Hydraulic service brakes 47735452 03/07/2014 33.1 [33.202] / 6...

  • Page 548: Front Axle Brake

    Brakes and controls - Hydraulic service brakes Hydraulic service brakes - Bleed 1. Bleed the hydraulic service brake with the air vent nip- ples (1) on the brake cylinder. SS13K089 NOTE: If the tractor is equipped with front axle brake, four additional air vent nipples have to be bled. See step 2 up to step 5.
  • Page 549 Brakes and controls - Hydraulic service brakes 6. Bleed the air vent nipples (1) from the air operated trailer brake. SS13K088 7. Bleed the air vent nipple (1) from the hydraulic trailer brake. SS13K087 8. Check the brake fluid level. If necessary top up. For the correct specification see Consumables Lubrications and Coolants ().
  • Page 550 Brakes and controls - Hydraulic service brakes Brakes - Remove Hydraulic service brakes - Exploded view (33.202) Prior operation: Planetary final drive - Disassemble – Axle trumpet housing and planetary drive (27.120) 1. Loosen the nuts (19) from the drawbar and remove with the disk (18).
  • Page 551 Brakes and controls - Hydraulic service brakes 4. Move the pin toward the transmission housing to drive out the pin (10). 5. Remove the complete brake actuator with the loosened components. 6. Remove the pin in the opposite direction. SS13H154 7.
  • Page 552 Brakes and controls - Hydraulic service brakes 12. Remove the pinion shaft. NOTE: Be careful of the liner disks and plates. SS13H158 13. Remove the actuation unit (5). NOTE: When retracting the drawbar through the grommet, make sure the grommet does not become damaged by the drawbar thread.
  • Page 553 Brakes and controls - Hydraulic service brakes Brakes - Install Hydraulic service brakes - Exploded view (33.202) Prior operation: Rear axle housing Brake housing - Install (27.100) NOTE: All components must be lubricated prior to installation. 1. Carefully install the grommet (14). NOTE: Seal the grommet with L ®...
  • Page 554 Brakes and controls - Hydraulic service brakes 4. Fit the actuation unit complete with the fitted drawbar in the brake housing. NOTE: The shoulder of the grommet must engage in the ring groove of the drawbar. SS13H164 5. Fit the two liner disks (3) and one intermediate disk (4). Alternate between the liner disks and the intermediate disk.
  • Page 555 Brakes and controls - Hydraulic service brakes 9. Slide the cover (15) and the thrust spring (16) onto the drawbar. SS13H168 10. Fit the pre-assembled brake actuation unit on the brake housing. 11. Fit the tab (28) of the spring retainer. 12.
  • Page 556 Brakes and controls - Hydraulic service brakes 18. Slide the disk (18) with the rounded side onto the drawbar. 19. Tighten the nut (19) to a torque of 10 - 12 Nm (7.4 - 8.9 lb ft). Then loosen the nut by 1.25 turns. 20.
  • Page 557 Index Brakes and controls - 33 Hydraulic service brakes - 202 Brakes - Install ..................12 Brakes - Remove .

  • Page 558: Parking Brake Or Parking Lock

    Brakes and controls - 33 Parking brake or parking lock - 110 Farmall 105U Pro EP Farmall 115U Pro EP Farmall 95U Pro EP 47735452 03/07/2014 33.2 [33.110] / 1...
  • Page 559 Contents Brakes and controls - 33 Parking brake or parking lock - 110 FUNCTIONAL DATA Parking brake or parking lock Dynamic description – Electric parking brake ..........3 Static description –...

  • Page 560: Parking Brake

    Brakes and controls - Parking brake or parking lock Parking brake or parking lock - Dynamic description – Electric parking brake SS14F096 The Parking brake engagement – Solenoid valve (2) is activated momentarily by the Central Control Unit (1). This allows the oil to escape from the parking brake cylinder (4) into the tank.
  • Page 561 Brakes and controls - Parking brake or parking lock For further information on gearbox hydraulics, see Semi-Powershift transmission lubrication system - Hydraulic schema (21.103). 47735452 03/07/2014 33.2 [33.110] / 4...
  • Page 562 Brakes and controls - Parking brake or parking lock Parking brake or parking lock - Static description – Electric parking brake The electric parking brake is a country-specific or optional piece of equipment. The parking brake is an electro-hy- draulic, spring-loaded brake that acts on the rear axle driving brake in addition to the mechanically actuated parking brake.
  • Page 563 Brakes and controls - Parking brake or parking lock Main components of the system: Component name Location Operation The Central Control Unit controls Central Control Unit Inside cab, behind the driver seat the solenoid valves. The electric parking brake valve (Parking brake engagement –...
  • Page 564 Brakes and controls - Parking brake or parking lock Parking brake control valve - Overview Parking brake engagement – Solenoid valve (Y-084) Parking brake disengagement – Solenoid valve (Y-085) The solenoid valve Y-084 (1) and the solenoid valve Y-085 (2) are located on the right-hand side of the transmission housing.
  • Page 565 Brakes and controls - Parking brake or parking lock Parking brake or parking lock - Adjust NOTE: Before you adjust the parking brake, you must check the adjustment of the service brake or adjust the service brake. Refer Brakes - Install (33.202). 1.
  • Page 566 Brakes and controls - Parking brake or parking lock Check the adjustment 14. You must adjust the parking brake cable so that the tie rods on the left-hand side and right-hand side lift between tooth one and tooth two of the brake cylinder when you operate the parking brake lever.
  • Page 567 Brakes and controls - Parking brake or parking lock Spring-loaded cylinder - Service instruction – Manual release of the electric park brake WARNING Equipment rolling hazard! Always try to park the machine on firm level ground. Avoid parking on slopes. Block the wheels in both directions.
  • Page 568 Brakes and controls - Parking brake or parking lock Spring-loaded cylinder - Adjust WARNING Equipment rolling hazard! Always try to park the machine on firm level ground. Avoid parking on slopes. Block the wheels in both directions. Failure to comply could result in death or serious injury. W0265A NOTE: If a parking brake cylinder has been replaced or repaired, the linkage must be re-adjusted.
  • Page 569 Index Brakes and controls - 33 Parking brake or parking lock - 110 Parking brake control valve - Overview ..............7 Parking brake or parking lock - Adjust .

  • Page 570: Trailer Brake Hydraulic Control

    Brakes and controls - 33 Trailer brake hydraulic control - 220 Farmall 105U Pro EP Farmall 115U Pro EP Farmall 95U Pro EP 47735452 03/07/2014 33.3 [33.220] / 1...
  • Page 571 Contents Brakes and controls - 33 Trailer brake hydraulic control - 220 TECHNICAL DATA Trailer brake valve General specification – version for France ........... . . 3 General specification –...
  • Page 572 Brakes and controls - Trailer brake hydraulic control Trailer brake valve - General specification – version for France Design Open center line valve Supplier Safim Operating system Hydraulic Oil flow pump 20 - 130 l/min (5.3 - 34 US gpm) Maximum brake pressure at connection B 130 - 150 bar (1885 - 2175 psi) Maximum pressure at connection N...
  • Page 573 Index Brakes and controls - 33 Trailer brake hydraulic control - 220 Trailer brake valve - General specification – Version for Italy ..........3 Trailer brake valve - General specification –...
  • Page 574 Brakes and controls - 33 Front axle brake - 204 Farmall 105U Pro EP Farmall 115U Pro EP Farmall 95U Pro EP 47735452 03/07/2014 33.4 [33.204] / 1...
  • Page 575 Contents Brakes and controls - 33 Front axle brake - 204 TECHNICAL DATA Select valve General specification - Adding valve ............3 47735452 03/07/2014 33.4 [33.204] / 2...
  • Page 576 Brakes and controls - Front axle brake Select valve - General specification - Adding valve Design Line valve Supplier Operating system Hydraulic Logic The front axle only brakes when both pedals are applied. Valve opens at 2 - 5 bar (29 - 72 psi) 47735452 03/07/2014 33.4 [33.204] / 3...
  • Page 577 Index Brakes and controls - 33 Front axle brake - 204 Select valve - General specification - Adding valve ........... . . 3 47735452 03/07/2014 33.4 [33.204] / 4...
  • Page 578 47735452 03/07/2014 33.4 [33.204] / 5...
  • Page 579 All rights reserved. No part of the text or illustrations of this publication may be reproduced. CASE IH policy is one of continuous improvement and the right to change prices, specification or equipment at any time without notices is reserved.
  • Page 580 SERVICE MANUAL Hydraulic systems Farmall 105U Pro EP Farmall 115U Pro EP Farmall 95U Pro EP 47735452 03/07/2014...

  • Page 581: Reservoir, Cooler, And Filters

    Contents Hydraulic systems - 35 [35.000] Hydraulic systems..............35.1 [35.300] Reservoir, cooler, and filters.
  • Page 582 Hydraulic systems - 35 Hydraulic systems - 000 Farmall 105U Pro EP Farmall 115U Pro EP Farmall 95U Pro EP 47735452 03/07/2014 35.1 [35.000] / 1...
  • Page 583 Contents Hydraulic systems - 35 Hydraulic systems - 000 TECHNICAL DATA Hydraulic systems General specification ............... 3 FUNCTIONAL DATA Hydraulic systems Dynamic description –...
  • Page 584 Hydraulic systems - Hydraulic systems Hydraulic systems - General specification Open center load-sensing (OCLS) system System components Front and rear linkage, front and rear auxiliary distributors Hydraulic oil reservoir Oil reservoir - General specification (35.300) Oil grade Consumables Lubrications and Coolants () Gear Pump 22.5 cm³...
  • Page 585 Hydraulic systems - Hydraulic systems Hydraulic systems - Dynamic description – Closed center load sensing (CCLS) hydraulic system No particular emphasis is placed on the actual equipment in the schematic diagrams. The schematic diagrams simply facilitate understanding of the operating principle of the Closed Center Load Sensing (CCLS) hydraulic system.
  • Page 586 Hydraulic systems - Hydraulic systems SS12N806 47735452 03/07/2014 35.1 [35.000] / 5...
  • Page 587 Hydraulic systems - Hydraulic systems One consumer in operation When the control spool (9) opens, the control spool puts the consumer (I) into operation. This action establishes a connection to the pump regulator via the shuttle valve (10) and the signal line. Together with the spring (3), the low-pressure standby now acts on the spool (4).
  • Page 588 Hydraulic systems - Hydraulic systems SS12N803 47735452 03/07/2014 35.1 [35.000] / 7...
  • Page 589 Hydraulic systems - Hydraulic systems Two consumers in operation In this diagram, the consumer (II) is put into operation with another controller. The spool (13) has released the path to the consumer (II). The working pressure of the consumer (II) is derived from the load that is moved with the cylinder.
  • Page 590 Hydraulic systems - Hydraulic systems SS12N804 47735452 03/07/2014 35.1 [35.000] / 9...
  • Page 591 Hydraulic systems - Hydraulic systems Max working pressure The consumer (II) is driven to its end stop. The second consumer (I) remains switched on. The working pressure of the consumer (II) increases up to the maximum pressure of the variable flow pump. No oil flows to the consumer (II).
  • Page 592 Hydraulic systems - Hydraulic systems SS12N805 47735452 03/07/2014 35.1 [35.000] / 11...

  • Page 593: Fixed Displacement Pump

    Hydraulic systems - Hydraulic systems Hydraulic systems - Dynamic description – Open center load sensing (OCLS) hydraulic system The purpose of the load sensing system (LS) is to minimize loss of throttle and load-independent volume flow control. The hydraulic system is a load sensing system (LS) with a fixed displacement pump (1). We also refer to the hydraulic system as an OCLS (open center load sensing) hydraulic system.
  • Page 594 Hydraulic systems - Hydraulic systems SS12N807 47735452 03/07/2014 35.1 [35.000] / 13...
  • Page 595 Hydraulic systems - Hydraulic systems One consumer in operation To operate a consumer, the control valve (14) for the appropriate directional valve (5) moves until the required amount of oil can flow. Connections P and A connect together. At the same time, the connection of the load sensing line (LS) (8) to the return flow (9) closes.
  • Page 596 Hydraulic systems - Hydraulic systems SS12N808 47735452 03/07/2014 35.1 [35.000] / 15...
  • Page 597 Hydraulic systems - Hydraulic systems Two or more consumers in operation If another consumer (15) is active, almost the same procedure takes place as in the first directional valve (5) when the load pressure drops. The difference is that the system compares the load pressure of both consumers at the shuttle valve (7) of the consumer (I).
  • Page 598 Hydraulic systems - Hydraulic systems SS12N809 47735452 03/07/2014 35.1 [35.000] / 17...
  • Page 599 Hydraulic systems - Hydraulic systems Max working pressure If a consumer stops the oil flow, the pressure balances out before and after the restrictor (18). If the control unit (15) remains active during this process, the load pressure increases to the maximum working pressure. The shuttle valve (7) remains in its position and now reports the pump pressure to the pressure compensator (3).
  • Page 600 Hydraulic systems - Hydraulic systems SS13A218 47735452 03/07/2014 35.1 [35.000] / 19...
  • Page 601 Hydraulic systems - Hydraulic systems Hydraulic systems - Hydraulic schema OCLS (open center load sensing) hydraulic system with hydraulic trailer brake (France) 1. hydraulic fluid reservoir 44 l (12 US gal) 2. 60µ suction filter with bypass valve 3. 22.5 cm³ (1.37 in³) fixed displacement pump 4.
  • Page 602 Hydraulic systems - Hydraulic systems SS13A119 47735452 03/07/2014 35.1 [35.000] / 21...

  • Page 603: Variable Displacement Pump

    Hydraulic systems - Hydraulic systems CCLS (closed center load sensing) hydraulic system with hydraulic trailer brake (Italy) 1. hydraulic fluid reservoir 44 l (12 US gal) 2. 60µ suction filter with bypass valve 3. 40 cm³ (2.44 in³) variable displacement pump 4.
  • Page 604 Hydraulic systems - Hydraulic systems SS13A303 47735452 03/07/2014 35.1 [35.000] / 23...
  • Page 605 Hydraulic systems - Hydraulic systems Hydraulic systems - Static description High pressure circuit: 1. Hydraulic oil reservoir 2. Suction filter 3. Gear pump for the Open Center Load Sensing (OCLS) system or variable displacement pump for the Closed Center Load Sensing (CCLS) system 4.
  • Page 606 Hydraulic systems - Hydraulic systems SS13A632 47735452 03/07/2014 35.1 [35.000] / 25...
  • Page 607 Hydraulic systems - Hydraulic systems Remote valve block at Open Center Load Sensing (OCLS) system: 1. Connection plate with three-way oil flow divider 2. Mechanically hydraulic remote valve 3. Flow control adjuster 4. Cast manifold with quick couplers (rear) 5. Mechanically hydraulic remote valve 6.
  • Page 608 Hydraulic systems - Hydraulic systems SS13A633 47735452 03/07/2014 35.1 [35.000] / 27...
  • Page 609 Hydraulic systems - Hydraulic systems Remote valve block at Closed Center Load Sensing (CCLS) system: 1. Connection plate 2. Test coupler signal-pressure (LS) 3. Test coupler pump-pressure 4. Mechanically hydraulic remote valve 5. Flow control adjuster 6. Cast manifold with quick couplers (rear) 7.
  • Page 610 Hydraulic systems - Hydraulic systems SS13A634 47735452 03/07/2014 35.1 [35.000] / 29...
  • Page 611 Hydraulic systems - Hydraulic systems Electronic Front Hitch (EFH) valve block: 1. Electronic Front Hitch (EFH) valve block 2. Pressure feed 3. Return pipe to hydraulic oil reservoir 4. Load sensing pipe 5. Front hitch raise solenoid valve 6. Front hitch lower solenoid valve 7.
  • Page 612 Hydraulic systems - Hydraulic systems SS13A635 47735452 03/07/2014 35.1 [35.000] / 31...
  • Page 613 Hydraulic systems - Hydraulic systems Hydraulic systems - Static description – Transmission, steering Steering circuit: 1. Oil reservoir transmission housing 2. Suction filter for tandem gear pump (transmission, steering) 3. Steering pump 4. Steering motor 5. Steering cylinder 6. Thermostat transmission oil cooler 7.
  • Page 614 Hydraulic systems - Hydraulic systems SS13A631 47735452 03/07/2014 35.1 [35.000] / 33...
  • Page 615 Hydraulic systems - Hydraulic systems Low pressure circuit: 1. Oil reservoir transmission housing 2. Suction filter for tandem gear pump (transmission, steering) 3. Transmission hydraulic pump 4. Trailer brake valve France or Italy version (where fitted) 5. Coupler for hydraulic trailer brake 6.
  • Page 616 Hydraulic systems - Hydraulic systems SS13A636 47735452 03/07/2014 35.1 [35.000] / 35...
  • Page 617 Hydraulic systems - Hydraulic systems Low pressure circuit: 1. Suction filter for tandem gear pump (transmission, steering) 2. Transmission hydraulic pump 3. Transmission oil filter 4. Transmission system pressure regulating valve 19 - 20 bar (276 - 290 psi) 5. Transmission system pressure accumulator 6.
  • Page 618 Hydraulic systems - Hydraulic systems SS13A637 47735452 03/07/2014 35.1 [35.000] / 37...
  • Page 619 Hydraulic systems - Hydraulic systems Low pressure circuit parking brake and differential lock front axle (where fitted): 1. Transmission system-pressure supply 19 - 20 bar (276 - 290 psi) 2. Transmission system-pressure accumulator 3. Connecting plate 4. Oil return to the transmission housing 5.
  • Page 620 Hydraulic systems - Hydraulic systems SS13A638 47735452 03/07/2014 35.1 [35.000] / 39...
  • Page 621 Hydraulic systems - Hydraulic systems Low pressure circuit front PTO (where fitted): 1. Transmission system-pressure supply 19 - 20 bar (276 - 290 psi) 2. Oil return to the transmission housing 3. Front Power Take-Off (PTO) solenoid valve 4. Front Power Take-Off (PTO) clutch accumulator 5.
  • Page 622 Hydraulic systems - Hydraulic systems SS13A639 47735452 03/07/2014 35.1 [35.000] / 41...
  • Page 623 Index Hydraulic systems - 35 Hydraulic systems - 000 Hydraulic systems - Static description ..............24 Hydraulic systems - Dynamic description –...
  • Page 624 Hydraulic systems - 35 Reservoir, cooler, and filters - 300 Farmall 105U Pro EP Farmall 115U Pro EP Farmall 95U Pro EP 47735452 03/07/2014 35.2 [35.300] / 1...
  • Page 625 Contents Hydraulic systems - 35 Reservoir, cooler, and filters - 300 TECHNICAL DATA Oil reservoir General specification ............... 3 Oil filters General specification –...
  • Page 626 Hydraulic systems - Reservoir, cooler, and filters Oil reservoir - General specification Design Weldment with wash plates Level bar Sight glass Tank capacity (sight glass max.) 44 l (12 US gal) Tank capacity (sight glass min.) 28 l (7.4 US gal) Oil quantity that can be removed (on a flat road and min.
  • Page 627 Hydraulic systems - Reservoir, cooler, and filters Oil filters - General specification – suction filter Position After the hydraulic oil tank Filtration efficiency 160 μm Direction of flow Identification with arrow Maximum flow rate 100 l/min (26 US gpm) Operating temperature -20 - 107 °C (-4.0 - 225 °F) Oil filters - General specification - Suction filter (transmission, steering)
  • Page 628 Hydraulic systems - Reservoir, cooler, and filters Oil return filter - General specification Position In hydraulic oil tank Filtration efficiency in accordance with ISO 16889 β 15μm ≥ 200 Filter bypass valve opens at 3 bar (44 psi) Maximum operating pressure 10 bar (145 psi) Operating temperature -30 - 100 °C (-22 - 212 °F)
  • Page 629 Hydraulic systems - Reservoir, cooler, and filters Oil reservoir - Remove Prior operation: Remove the rear wheels. See Rear wheels - Remove (44.520) NOTICE: Avoid open pipes or hoses to be sure that they are free of debris. 1. Remove the four bolts (1). 2.
  • Page 630 Hydraulic systems - Reservoir, cooler, and filters 5. Remove the return pipe (1). SVIL13TR00900AB 6. Remove the bolts (1). 7. Remove the wheel chock (2). SVIL13TR00902AB 8. Remove the four bolts (1). SS13K030 9. Open the hose clamps (1). Put a suitable container under the suction filter (2).
  • Page 631 Hydraulic systems - Reservoir, cooler, and filters 11. Remove the two bolts (1) on the back side of the hy- draulic oil reservoir. SVIL13TR00901AB WARNING Heavy objects! Lift and handle all heavy components us- ing lifting equipment with adequate capacity. Always support units or parts with suitable slings or hooks.
  • Page 632 Hydraulic systems - Reservoir, cooler, and filters Oil reservoir - Install Prior operation: Remove the hydraulic oil reservoir. See Oil reservoir - Remove (35.300). WARNING Heavy objects! Lift and handle all heavy components using lift- ing equipment with adequate capacity. Always support units or parts with suitable slings or hooks.
  • Page 633 Hydraulic systems - Reservoir, cooler, and filters 4. Install the hydraulic pipes (1), (2) and (3). NOTE: The hydraulic pipe (2) is only obstructed if the op- tion variable displacement pump is fitted. The hydraulic pipe (3) is only obstructed if the option Elec- tronic Front Hitch (EFH) is fitted.
  • Page 634 Hydraulic systems - Reservoir, cooler, and filters 9. Install the steps on the right-hand side. 10. Install the four bolts (1). SS13K074 11. Fill in the hydraulic oil. For the correct specification see Consumables Lubrications and Coolants (). Next operation: Install the rear wheels.
  • Page 635 Index Hydraulic systems - 35 Reservoir, cooler, and filters - 300 Oil filters - General specification - Pressure filter (transmission, steering) ........4 Oil filters - General specification - Suction filter (transmission, steering) .
  • Page 636 Hydraulic systems - 35 Fixed displacement pump - 104 Farmall 105U Pro EP Farmall 115U Pro EP Farmall 95U Pro EP 47735452 03/07/2014 35.3 [35.104] / 1...
  • Page 637 Contents Hydraulic systems - 35 Fixed displacement pump - 104 TECHNICAL DATA Pump Gear pump - General specification ............3 Tandem gear pump - General specification - Transmission, steering .
  • Page 638 Hydraulic systems - Fixed displacement pump Pump Gear pump - General specification Design Gear pump Supplier Bosch Rexroth Displacement per revolution (V) 22.5 cm³ (1.37 in³) Maximum flow rate 60 l/min (16 US gpm) right hand Direction of rotation (viewed toward drive shaft) Pump rated speed (at engine speed of 2200 RPM) (n) 2763 RPM Maximum speed...
  • Page 639 Hydraulic systems - Fixed displacement pump Pump Gear pump - Remove Prior operation: Remove the right-hand rear wheel. See Rear wheels - Remove (44.520). NOTICE: Avoid open pipes or hoses to be sure that they are free of debris. 1. Remove the drain plug (1) and completely drain all hy- draulic oil into a suitable container.
  • Page 640 Hydraulic systems - Fixed displacement pump 7. Remove the two bolts (1). 8. Remove the fixed displacement pump (2). SS13N037 9. Remove the four bolts (1). 10. Remove the pressure connection (2). SS13N036 Next operation: Install the fixed displacement pump. See Pump Gear pump - Install (35.104). 47735452 03/07/2014 35.3 [35.104] / 5...
  • Page 641 Hydraulic systems - Fixed displacement pump Pump Gear pump - Install Prior operation: Remove the fixed displacement pump. See Pump Gear pump - Remove (35.104). 1. Install the pressure connection (2) with a new ring seal. 2. Install the four bolts (1). Tighten the bolts with 10 - 13 Nm (7 - 10 lb ft).
  • Page 642 Hydraulic systems - Fixed displacement pump 6. Install the suction pipe (with filter) (3) and a new ring seal. 7. Install the four bolts (2). Tighten the bolts with 10 - 13 Nm (7 - 10 lb ft). 8. Tighten the hose clamp (1). SS13N033 9.
  • Page 643 Hydraulic systems - Fixed displacement pump Pump Tandem gear pump - Remove Prior operation: Remove the hydraulic oil reservoir. See Oil reservoir - Remove (35.300). NOTE: It is not necessary to drain the transmission oil, when removing the tandem gear pump. NOTICE: Avoid open pipes or hoses to be sure that they are free of debris.
  • Page 644 Hydraulic systems - Fixed displacement pump 6. Remove the eight bolts (5). 7. Remove the suction pipe (6). SVIL13TR00911AB 8. Remove the eight bolts (7). 9. Remove the two pressure connections (8). SVIL13TR00943AB Next operation: Install the tandem gear pump. See Pump Tandem gear pump - Install (35.104). 47735452 03/07/2014 35.3 [35.104] / 9...
  • Page 645 Hydraulic systems - Fixed displacement pump Pump Tandem gear pump - Install Prior operation: Remove the tandem gear pump. See Pump Tandem gear pump - Remove (35.104). 1. Install the two pressure connections (8) with new ring seals. 2. Install the eight bolts (7). Tighten the bolts with 10 - 13 Nm (7 - 10 lb ft).
  • Page 646 Index Hydraulic systems - 35 Fixed displacement pump - 104 Pump Gear pump - General specification ............. . 3 Pump Gear pump - Install .
  • Page 647 47735452 03/07/2014 35.3 [35.104] / 12...
  • Page 648 Hydraulic systems - 35 Variable displacement pump - 106 Farmall 105U Pro EP Farmall 115U Pro EP Farmall 95U Pro EP 47735452 03/07/2014 35.4 [35.106] / 1...
  • Page 649 Contents Hydraulic systems - 35 Variable displacement pump - 106 TECHNICAL DATA Pump General specification ............... 3 Pump compensator General specification .
  • Page 650 Hydraulic systems - Variable displacement pump Pump - General specification Pump Type A10VNO Supplier Bosch Rexroth Displacement per revolution (V) 40 cm³ (2.44 in³) Maximum flow 100 l/min (26 US gpm) right hand Direction of rotation (viewed toward drive shaft) Engine rated speed (n) 2200 RPM Pump rated speed when engine is at 2200 RPM (n)
  • Page 651 Hydraulic systems - Variable displacement pump Pump compensator - General specification Bosch Rexroth Supplier Max. adjustment Charge Pressure 200 bar +/- 5 (2900 psi +/- 72) Δp pressure adjustment 18 bar +/- 1 (261 psi +/- 14) 47735452 03/07/2014 35.4 [35.106] / 4...
  • Page 652 Hydraulic systems - Variable displacement pump Variable displacement pump - Remove Prior operation: Remove the rear wheels. See Rear wheels - Remove (44.520). NOTICE: Avoid open pipes or hoses to be sure that they are free of debris. 1. Remove the drain plug (1) and completely drain all hy- draulic oil into a suitable container.
  • Page 653 Hydraulic systems - Variable displacement pump 6. Open the hose clamps (1). Put a suitable container under the suction filter (2). 7. Remove the hydraulic oil suction filter (2). SVIL13TR00086AB 8. Remove the suction pipe (1). 9. Remove the pressure hose (2). SVIL13TR00907AB 10.
  • Page 654 Hydraulic systems - Variable displacement pump Variable displacement pump - Install Prior operation: Remove the variable displacement pump. See Variable displacement pump - Remove (35.106). 1. Clean the flange surface. 2. Install a new O-ring on the variable displacement pump. 3.
  • Page 655 Hydraulic systems - Variable displacement pump 7. Install the suction filter (2). 8. Tighten the hose clamps (1). SVIL13TR00086AB 9. Install the suction pipe (transmission) (2). 10. Tighten the hose clamps (1). NOTE: The steps 9 and 10 are only necessary if the suction filter (X) is obstructed.
  • Page 656 Index Hydraulic systems - 35 Variable displacement pump - 106 Pump - General specification ............... . 3 Pump compensator - General specification .
  • Page 657 47735452 03/07/2014 35.4 [35.106] / 10...

  • Page 658: Remote Control Valves

    Hydraulic systems - 35 Remote control valves - 204 Farmall 105U Pro EP Farmall 115U Pro EP Farmall 95U Pro EP 47735452 03/07/2014 35.5 [35.204] / 1...
  • Page 659 Contents Hydraulic systems - 35 Remote control valves - 204 TECHNICAL DATA Remote control valve General specification ............... 3 Electro-hydraulic control valve General specification .
  • Page 660 Hydraulic systems - Remote control valves Remote control valve - General specification Double-acting remote valve SB 23 Q3 – LS with flow control Design Modular design Supplier Bosch Rexroth Operating system Mechanical Positions Clearance – Lower – Neutral – Raise Locks in position Raise, lower and clearance Hydraulic unlocking...
  • Page 661 Hydraulic systems - Remote control valves Electro-hydraulic control valve - General specification Electronic remote valve SB23-EHS1 Design Modular design Manufacturer Bosch Rexroth Control CAN bus Actuation Electric Pilot pressure 18 bar +/- 1 (261 psi +/- 14.5) Control oil flow max., at max. control speed 4.40 L/min (1.16 US gpm) Control oil flow in position N 0.250 L/min (0.066 US gpm)
  • Page 662 Index Hydraulic systems - 35 Remote control valves - 204 Electro-hydraulic control valve - General specification ........... 4 Remote control valve - General specification .
  • Page 663 47735452 03/07/2014 35.5 [35.204] / 6...

  • Page 664: Three-Point Hitch Control Valve

    Hydraulic systems - 35 Three-point hitch control valve - 114 Farmall 105U Pro EP Farmall 115U Pro EP Farmall 95U Pro EP 47735452 03/07/2014 35.6 [35.114] / 1...
  • Page 665 Contents Hydraulic systems - 35 Three-point hitch control valve - 114 TECHNICAL DATA Electronically-controlled hitch valve General specification ............... 3 FUNCTIONAL DATA Electronically-controlled hitch valve Dynamic description - EDC controller .
  • Page 666 Hydraulic systems - Three-point hitch control valve Electronically-controlled hitch valve - General specification Rexroth Supplier Maximum pressure in channel P, Y 250 bar (3625 psi) Maximum pressure in channel R 30 bar (435 psi) Load safety valve opens at 218 - 240 bar (3161 - 3480 psi) Internal leak at connection A at: 4 cm³...
  • Page 667 Hydraulic systems - Three-point hitch control valve Electronically-controlled hitch valve - Dynamic description - EDC controller The EDC controller is in the third position, after the two mechanical valves, when you look at it from the connection plate. The EDC controller is an electromagnetic, proportional controller with a modular design. The EDC controller has an integrated two-way flow control valve that is parallel to duct (P).
  • Page 668 Hydraulic systems - Three-point hitch control valve Function – lift SS06M205 Color legend A. High-pressure circuit H. Oil to the tank B. Pressure drop in high pressure Low pressure circuit P1 G. Trapped oil Load-sensing line (LS) The CCU powers the "lift" solenoid valve. The current supply changes in accordance with the control deviation. The spool (1) is pushed against the spring (2) of the "lift"...
  • Page 669 Hydraulic systems - Three-point hitch control valve Function – lower SS06M206 Color legend A. High-pressure circuit H. Oil to the tank B. Pressure drop in high pressure Low pressure circuit P1 G. Trapped oil Load-sensing line (LS) You can set the "drop rate" potentiometer (setpoint) so that the CCU supplies the "lower" solenoid valve with a specific current.
  • Page 670 Index Hydraulic systems - 35 Three-point hitch control valve - 114 Electronically-controlled hitch valve - Dynamic description - EDC controller ....... . 4 Electronically-controlled hitch valve - General specification .
  • Page 671 47735452 03/07/2014 35.6 [35.114] / 8...

  • Page 672: Front Hitch Controls And Lines

    Hydraulic systems - 35 Front hitch controls and lines - 160 Farmall 105U Pro EP Farmall 115U Pro EP Farmall 95U Pro EP 47735452 03/07/2014 35.7 [35.160] / 1...
  • Page 673 Contents Hydraulic systems - 35 Front hitch controls and lines - 160 TECHNICAL DATA Accumulator General specification – 14 bar (electronic front hitch) ..........3 General specification –...
  • Page 674 Hydraulic systems - Front hitch controls and lines Accumulator - General specification – 14 bar (electronic front hitch) Accumulator design Membrane accumulator Capacity 0.5 l (0.13 US gal) Filling gas Nitrogen Filling gas pressure 14 bar +/- 1 (203 psi +/- 14) Operating temperature -20 - 80 °C (-4.0 - 176 °F) Maximum operating pressure...
  • Page 675 Index Hydraulic systems - 35 Front hitch controls and lines - 160 Accumulator - General specification – 14 bar (electronic front hitch) ........3 Accumulator - General specification –...
  • Page 676 47735452 03/07/2014 35.7 [35.160] / 5...
  • Page 677 All rights reserved. No part of the text or illustrations of this publication may be reproduced. CASE IH policy is one of continuous improvement and the right to change prices, specification or equipment at any time without notices is reserved.
  • Page 678 SERVICE MANUAL Steering Farmall 105U Pro EP Farmall 115U Pro EP Farmall 95U Pro EP 47735452 03/07/2014...

  • Page 679: Hydraulic Control Components

    Contents Steering - 41 [41.200] Hydraulic control components............41.1 47735452 03/07/2014...
  • Page 680 Steering - 41 Hydraulic control components - 200 Farmall 105U Pro EP Farmall 115U Pro EP Farmall 95U Pro EP 47735452 03/07/2014 41.1 [41.200] / 1...
  • Page 681 Contents Steering - 41 Hydraulic control components - 200 TECHNICAL DATA Steering valve General specification ............... 3 47735452 03/07/2014 41.1 [41.200] / 2...
  • Page 682 Steering - Hydraulic control components Steering valve - General specification Supplier Ognibene Supplier Description ST OR 125 M170 Displacement per revolution 125 cm³ (7.63 in³) Pressure limiter valve opens with oil flow 25 l/min (6.6 US gpm) at 170 - 180 bar (2465 - 2610 psi) Maximum pressure in channel T 35 bar (508 psi) Maximum oil temperature...
  • Page 683 Index Steering - 41 Hydraulic control components - 200 Steering valve - General specification ..............3 47735452 03/07/2014 41.1 [41.200] / 4...
  • Page 684 47735452 03/07/2014 41.1 [41.200] / 5...
  • Page 685 All rights reserved. No part of the text or illustrations of this publication may be reproduced. CASE IH policy is one of continuous improvement and the right to change prices, specification or equipment at any time without notices is reserved.
  • Page 686 SERVICE MANUAL Wheels Farmall 105U Pro EP Farmall 115U Pro EP Farmall 95U Pro EP 47735452 03/07/2014...
  • Page 687 Contents Wheels - 44 [44.520] Rear wheels ................44.1 47735452 03/07/2014...
  • Page 688 Wheels - 44 Rear wheels - 520 Farmall 105U Pro EP Farmall 115U Pro EP Farmall 95U Pro EP 47735452 03/07/2014 44.1 [44.520] / 1...
  • Page 689 Contents Wheels - 44 Rear wheels - 520 SERVICE Rear wheels Remove ................. . 3 Install .
  • Page 690 Wheels - Rear wheels Rear wheels - Remove WARNING Crushing hazard! The wheels on this vehicle are very heavy. Always use a wheel remover or chain hoists to remove and install the wheels. Use an assistant as required. Failure to comply could result in death or serious injury. W0149A 1.
  • Page 691 Wheels - Rear wheels Rear wheels - Install WARNING Crushing hazard! The wheels on this vehicle are very heavy. Always use a wheel remover or chain hoists to remove and install the wheels. Use an assistant as required. Failure to comply could result in death or serious injury. W0149A 1.
  • Page 692 Index Wheels - 44 Rear wheels - 520 Rear wheels - Install ................4 Rear wheels - Remove .
  • Page 693 All rights reserved. No part of the text or illustrations of this publication may be reproduced. CASE IH policy is one of continuous improvement and the right to change prices, specification or equipment at any time without notices is reserved.
  • Page 694 SERVICE MANUAL Cab climate control Farmall 105U Pro EP Farmall 115U Pro EP Farmall 95U Pro EP 47735452 03/07/2014...
  • Page 695 Contents Cab climate control - 50 [50.200] Air conditioning ............... 50.1 47735452 03/07/2014...
  • Page 696 Cab climate control - 50 Air conditioning - 200 Farmall 105U Pro EP Farmall 115U Pro EP Farmall 95U Pro EP 47735452 03/07/2014 50.1 [50.200] / 1...
  • Page 697 Contents Cab climate control - 50 Air conditioning - 200 TECHNICAL DATA Air conditioning General specification ............... 3 SERVICE Air conditioning Decontaminating .
  • Page 698 Cab climate control - Air conditioning Air conditioning - General specification R134 Refrigerant specifications Refrigerant filling 650 g (23 oz) Refrigerator oil specifications PAG SP10 (ISO 46 viscosity) Refrigerant oil filling quantity (air conditioner and system) 190 cm³ (12 in³) Air-conditioning compressor Manufacturer and type Sanden SD7H15...
  • Page 699 Cab climate control - Air conditioning Air conditioning - Decontaminating Air-conditioning systems may occasionally become contaminated with solid particles. This contamination may be the result of allowing dirt to enter the system while it was open, from aluminum corrosion or sludge, or from disintegrated compressor reed plates.
  • Page 700 Cab climate control - Air conditioning Air conditioning - Discharging WARNING Avoid chemical burns! Wear protective goggles and non-permeable gloves when working with the fluorescent dye and leak testing an air-conditioning system. Failure to comply could result in death or serious injury. W0918A NOTE: Legislation bans the release of refrigerant into the atmosphere.
  • Page 701 Cab climate control - Air conditioning Air conditioning - Evacuate NOTICE: A system in which the refrigerant has been recovered to facilitate repairs, must be evacuated before new refrigerant is installed. NOTE: Air and moisture are removed by evacuating the system using a vacuum pump. The automatic recycling, recharge and evacuation stations or evacuating and charging stations available throughout the air conditioning industry incorporate a vacuum pump within the assembly.
  • Page 702 Cab climate control - Air conditioning 7. If the gauge needle remains stationary and the vacuum is maintained for 3 - 5 min, close both the high and low side manifold hand valves, turn off and disconnect the center hose from the pump. The system is now ready for charging.
  • Page 703 Cab climate control - Air conditioning Air conditioning - Charging NOTE: Make sure that there are no leaks in the air-conditioning system and that the air-conditioning system has been fully evacuated. Observe all safety recommendations when handling refrigerant R134 1. Make sure that the charging unit is correctly connected to the vehicle air-conditioning system in accordance with the manufacturers instructions.
  • Page 704 Cab climate control - Air conditioning Air conditioning - Leakage test WARNING Avoid injury! Avoid breathing air-conditioning refrigerant, lubricant vapor or mist. If accidental system discharge occurs, ventilate the work area before resuming service. Failure to comply could result in death or serious injury. W1000B To perform a leak test if refrigerant leakage is suspected, use an electronic leak detector (image 1) and follow the manufacturer’s instructions.
  • Page 705 Cab climate control - Air conditioning Receiver/Dryer - Replace – Dryer element Prior operation: Air conditioning - Discharging (50.200) 1. Remove the bolt (1). SVIL13TR00922AB 2. Put the dryer element out of the condenser and replace it with a new dryer element. 3.
  • Page 706 Index Cab climate control - 50 Air conditioning - 200 Air conditioning - Charging ................8 Air conditioning - Decontaminating .
  • Page 707 All rights reserved. No part of the text or illustrations of this publication may be reproduced. CASE IH policy is one of continuous improvement and the right to change prices, specification or equipment at any time without notices is reserved.
  • Page 708 SERVICE MANUAL Electrical systems Farmall 105U Pro EP Farmall 115U Pro EP Farmall 95U Pro EP 47735452 03/07/2014...

  • Page 709: Fuel Tank System

    Contents Electrical systems - 55 [55.000] Electrical system ..............55.1 [55.100] Harnesses and connectors.
  • Page 710 [55.035] Remote control valve electric control ..........55.19 [55.036] Hydraulic system control .
  • Page 711 47735452 03/07/2014...
  • Page 712 Electrical systems - 55 Electrical system - 000 Farmall 105U Pro EP Farmall 115U Pro EP Farmall 95U Pro EP 47735452 03/07/2014 55.1 [55.000] / 1...
  • Page 713 Contents Electrical systems - 55 Electrical system - 000 FUNCTIONAL DATA Electrical system Static description – Circuit components ............3 SERVICE Electrical system Electrical test .

  • Page 714: Fusible Links

    Electrical systems - Electrical system Electrical system - Static description – Circuit components NOTE: The chapters dealing with electrical components refer to the state of these components (e.g. normally open state or normally closed state of a switch). These references to the state of an electrical component are always to be considered with the machine in stationary state (the component is disconnected from the circuit).
  • Page 715 Electrical systems - Electrical system CIRCUIT CONTROL DEVICES Some of the components in an electrical circuit are used to interrupt and direct the current flow either through an ac- tion of the operator or automatically (see figure 4). Other circuit control devices are described in the following “elec- tromagnetic devices”...
  • Page 716 Electrical systems - Electrical system Potentiometers Potentiometers are variable resistors which are depen- dant on (linear or rotary) mechanical movement of a slid- ing contact (see figure 8). The movement of the sliding contact varies the resistance and therefore alters the out- put voltage.
  • Page 717 Electrical systems - Electrical system A switch-relay system has two main advantages over a simple switch: • The current that flows through the switch (control circuit) is smaller than the current required by the equipment to be operated (work circuit). This allows the usage of smaller and less expensive electrical components in the control circuit.
  • Page 718 Electrical systems - Electrical system Solenoid valves The solenoid valves (see figure 12) work in much the same way as relays, except that the iron core of the elec- tromagnet is not fixed in place. As a result, the wind- ings in the control circuit cause the iron core to move.
  • Page 719 Electrical systems - Electrical system SENSORS A sensor measures a physical quantity and converts it into a signal which can be read for example of an electronic control unit. The relationship between the physical quan- tity and the output signal is a characteristic of the sensor (see figure 15 for the example of a combined temperature and pressure sensor).
  • Page 720 Electrical systems - Electrical system Speed sensors A speed sensor measures the speed of a rotating object (e.g. wheel or shaft). A speed sensor can be realized as a Hall-effect sensor (see figure 19) or as an inductive sen- sor (variable reluctance sensor, see figure 18). Both sen- sor types operate contactless (no wear or friction).
  • Page 721 Electrical systems - Electrical system Position sensors A position sensor is a device that performs position mea- surement. A position sensor can be either a relative posi- tion sensor (displacement sensor) or an absolute position sensor. There are linear, angular, or multi-axis position sensors.
  • Page 722 Electrical systems - Electrical system Electrical system - Electrical test NOTE: This section is intended as a general guide for electrical testing on the vehicle. Four electrical tests will be required to properly troubleshoot electrical concerns on the vehicle. The following electrical tests are based on the usage of a digital multimeter.
  • Page 723 Electrical systems - Electrical system Detection of a short circuit to a supply voltage (voltage measurement) 1. Switch ON the power supply (ignition key in the ON position). Depending on the specific test pro- cedure, sometimes the power supply needs to be switched OFF.
  • Page 724 Electrical systems - Electrical system Resistance test (testing an electrical component) NOTE: Nominal resistance values are usually valid for a temperature of 20 °C (68.00 °F). With higher or lower tractor temperatures, the relative resistance values shown in the manual should vary accordingly. 1.
  • Page 725 Electrical systems - Electrical system Electrical system - Electrical test – Usage of a digital multimeter NOTE: This section is intended as a general guide for the usage of a digital multimeter. Always refer to the manufac- ture’s operator’s manual for correct operation. Measurement type A digital multimeter is an electronic measuring device.
  • Page 726 Electrical systems - Electrical system 1. Depending on the voltage you intend to measure, set the range dial to either AC or DC voltage. 2. Connect the black lead of the multimeter to the COM terminal. 3. Connect the red lead of the multimeter to the V/Ω terminal.
  • Page 727 Electrical systems - Electrical system 1. Set the range dial to the buzzer position. 2. Connect the black lead of the multimeter to the COM terminal. 3. Connect the red lead of the multimeter to the V/Ω terminal. 4. Connect the leads of the multimeter to the measur- ing points (e.g.
  • Page 728 Index Electrical systems - 55 Electrical system - 000 Electrical system - Electrical test – Usage of a digital multimeter ......... 14 Electrical system - Electrical test .
  • Page 729 47735452 03/07/2014 55.1 [55.000] / 18...
  • Page 730 Electrical systems - 55 Harnesses and connectors - 100 Farmall 105U Pro EP Farmall 115U Pro EP Farmall 95U Pro EP 47735452 03/07/2014 55.2 [55.100] / 1...
  • Page 731 Contents Electrical systems - 55 Harnesses and connectors - 100 FUNCTIONAL DATA Fuse and relay box Static description ................5 Identification .
  • Page 732 Wire connectors Component Diagram 00 ..............86 Component diagram 01 .
  • Page 733 Component diagram 44 ..............356 Component diagram 45 .
  • Page 734 Electrical systems - Harnesses and connectors Fuse and relay box - Static description For the description and function of a specific fuse or a specific relay, refer to Fuse and relay box - Identification (55.100). Fuse and relay box – Cab The fuse and relay box is located inside the cab underneath the left-hand side panel (1).
  • Page 735 Electrical systems - Harnesses and connectors SS13A823 Additional fuses and relays The fuse F-059 (permanent battery power supply) (1) is located on the left-hand side of the tractor next to the battery. SVIL13TR00272AB The intermittent windshield wiper module (K-034) (1) is located inside the cab underneath the left-hand side panel next to the fuse and relay box.
  • Page 736 Electrical systems - Harnesses and connectors Fuse and relay box - Identification NOTICE: Do not replace a blown fuse with another fuse of a different rating. Fuse and relay box – Cab SS13A923 Fuses Rating Description Blower motor left-hand (third speed step) F-001 15 A F-002...
  • Page 737 Electrical systems - Harnesses and connectors Rating Description F-020 Instrument cluster (switched battery power supply), Foot throttle position sensor Trailer socket front (7-Pin) – Switched battery power supply F-021 20 A Flasher unit (switched battery power supply) F-022 10 A Position light left-hand –...
  • Page 738 Electrical systems - Harnesses and connectors Power distribution unit – Engine SS13A826 Fuses Rating Description F-051 Engine Control Unit (ECU) – Power supply (battery power supply) 20 A F-052 Engine Control Unit (ECU) – Power supply (battery power supply) 7.5 A Waste gate modulation solenoid, Lambda sensor F-053 10 A...
  • Page 739 Electrical systems - Harnesses and connectors Relay and fuse block – Roof SS13A821 Fuses Rating Description F-040 20 A Blower motors F-047 10 A Radio Radio, Rotating beacons, Work light switch panel, Cab interior light F-048 15 A F-049 Rear work lights 20 A F-050 Front work lights...
  • Page 740 Electrical systems - Harnesses and connectors Relays Description K-010 Hydraulic trailer brake relay Intermittent windshield wiper module K-034 K-055 Front loader relay – Valve 1 Front loader relay – Valve 2 K-056 Front hitch raise relay K-080 K-081 Front hitch lower relay Front hitch lock relay K-083 47735452 03/07/2014...
  • Page 741 Electrical systems - Harnesses and connectors Wiring harnesses - Electrical schema – Symbols Battery Fuse Battery isolator Solenoid Alternator Resistor Heating resistor Potentiometer Sensor • x: Physical quantity Diode • U: Voltage Sensor • x: Physical quantity LED (Light Emitting Diode) •...
  • Page 742 Electrical systems - Harnesses and connectors 47735452 03/07/2014 55.2 [55.100] / 13...
  • Page 743 Electrical systems - Harnesses and connectors Wiring harnesses - Electrical schematic sheet 01 - STARTING, CHARGING, POWER DISTRIBUTION and FUSES Component Connector Description – Engine Control Unit (ECU) – Power supply (battery power supply) F-051 – Engine Control Unit (ECU) – Power supply (battery power supply) F-052 F-053 –...
  • Page 744 Electrical systems - Harnesses and connectors SS13A305 47735452 03/07/2014 55.2 [55.100] / 15...
  • Page 745 Electrical systems - Harnesses and connectors Wiring harnesses - Electrical schematic sheet 02 - IGNITION SWITCH and FUSES Component Connector Description F-003 – Low beam headlights – F-008 Flasher unit (battery power supply) – F-012 Air-conditioning compressor, Cab roof power supply (switched battery power supply), Main light switch –...
  • Page 746 Electrical systems - Harnesses and connectors SS13A306 47735452 03/07/2014 55.2 [55.100] / 17...
  • Page 747 Electrical systems - Harnesses and connectors Wiring harnesses - Electrical schematic sheet 03 - INSTRUMENT CLUSTER 1 Component Connector Description X-377, X-450, A-063 Instrument cluster X-460 B-024 X-354 Fuel level sensor B-040 X-184, X-185 Air brake pressure sensor B-061 X-324 Hand throttle sensor B-104 X-321...
  • Page 748 Electrical systems - Harnesses and connectors SS13A307 47735452 03/07/2014 55.2 [55.100] / 19...
  • Page 749 Electrical systems - Harnesses and connectors Wiring harnesses - Electrical schematic sheet 04 - INSTRUMENT CLUSTER 2 Component Connector Description X-377, X-450, A-063 Instrument cluster X-460 F-095 – Hydraulic trailer brake – Power supply (switched battery power supply) J-005 X-378 Implement signal socket (ISO 11786) Hydraulic trailer brake relay K-010...
  • Page 750 Electrical systems - Harnesses and connectors SS13A308 47735452 03/07/2014 55.2 [55.100] / 21...
  • Page 751 Electrical systems - Harnesses and connectors Wiring harnesses - Electrical schematic sheet 05 - ENGINE CONTROL UNIT 1 Component Connector Description A-057 X-937 Engine Control Unit (ECU) B-012 X-950 Water in fuel sensor B-094 X-945 Diesel Particulate Filter (DPF) – Inlet temperature sensor B-095 X-946 Diesel Oxidation Catalyst (DOC) –...
  • Page 752 Electrical systems - Harnesses and connectors SS13A309 47735452 03/07/2014 55.2 [55.100] / 23...
  • Page 753 Electrical systems - Harnesses and connectors Wiring harnesses - Electrical schematic sheet 06 - ENGINE CONTROL UNIT 2 Component Connector Description A-057 X-939 Engine Control Unit (ECU) A-101 X-938 Glow plug control module B-013 X-961 Intake air pressure and temperature sensor B-015 X-967 Common rail pressure sensor...
  • Page 754 Electrical systems - Harnesses and connectors SS13A310 47735452 03/07/2014 55.2 [55.100] / 25...
  • Page 755 Electrical systems - Harnesses and connectors Wiring harnesses - Electrical schematic sheet 07 - TRANSMISSION CONTROL UNIT 1 Component Connector Description A-092 X-504 Transmission Control Unit (TCU) B-026 X-341 Rear Power Take-Off (PTO) – Speed sensor B-034 X-309 Transmission output speed sensor B-090 X-199 Powershift input speed sensor...
  • Page 756 Electrical systems - Harnesses and connectors SS13A311 47735452 03/07/2014 55.2 [55.100] / 27...
  • Page 757 Electrical systems - Harnesses and connectors Wiring harnesses - Electrical schematic sheet 08 - TRANSMISSION CONTROL UNIT 2 Component Connector Description A-092 X-504 Transmission Control Unit (TCU) B-029 X-316 Transmission oil temperature sensor B-089 X-322 Clutch pedal sensor J-022 X-067 Diagnostic socket (ZF) –...
  • Page 758 Electrical systems - Harnesses and connectors SS13A312 47735452 03/07/2014 55.2 [55.100] / 29...
  • Page 759 Electrical systems - Harnesses and connectors Wiring harnesses - Electrical schematic sheet 09 - CENTRAL CONTROL UNIT (four-wheel drive, differential lock and backup alarm) Component Connector Description A-090 X-200, X-210, Central Control Unit (CCU) X-220, X-230, X-240 E-043 X-389 Backup light –...
  • Page 760 Electrical systems - Harnesses and connectors SS13A313 47735452 03/07/2014 55.2 [55.100] / 31...
  • Page 761 Electrical systems - Harnesses and connectors Wiring harnesses - Electrical schematic sheet 10 - CENTRAL CONTROL UNIT (front and rear power take-off) Component Connector Description A-090 X-200, X-220, Central Control Unit (CCU) X-230, X-240 A-092 X-504 Transmission Control Unit (TCU) –...
  • Page 762 Electrical systems - Harnesses and connectors SS13A314 47735452 03/07/2014 55.2 [55.100] / 33...
  • Page 763 Electrical systems - Harnesses and connectors Wiring harnesses - Electrical schematic sheet 11 - CENTRAL CONTROL UNIT (electronic draft control 1) Component Connector Description A-090 X-200, X-210, Central Control Unit (CCU) X-220, X-230 B-042 X-333 Radar sensor E-133 X-534 Hitch status indicator light E-134 X-534 Hitch raise indicator light...
  • Page 764 Electrical systems - Harnesses and connectors SS13A315 47735452 03/07/2014 55.2 [55.100] / 35...
  • Page 765 Electrical systems - Harnesses and connectors Wiring harnesses - Electrical schematic sheet 12 - CENTRAL CONTROL UNIT (electronic draft control 2) Component Connector Description A-090 X-200, X-210, Central Control Unit (CCU) X-220, X-230 B-005 X-331 Draft pin sensor left-hand B-006 X-332 Draft pin sensor right-hand B-007...
  • Page 766 Electrical systems - Harnesses and connectors SS13A316 47735452 03/07/2014 55.2 [55.100] / 37...
  • Page 767 Electrical systems - Harnesses and connectors Wiring harnesses - Electrical schematic sheet 13 - ELECTRO HYDRAULIC REMOTE VALVES (front and rear) Component Connector Description A-023 X-699 Electro Hydraulic Remote (EHR) valve 3 – Rear implement A-024 X-700 Electro Hydraulic Remote (EHR) valve 4 – Rear implement A-076 X-698 Electro Hydraulic Remote (EHR) valve 2 –...
  • Page 768 Electrical systems - Harnesses and connectors SS13A317 47735452 03/07/2014 55.2 [55.100] / 39...
  • Page 769 Electrical systems - Harnesses and connectors Wiring harnesses - Electrical schematic sheet 14 - ELECTRONIC FRONT HITCH Component Connector Description A-090 X-230, X-240 Central Control Unit (CCU) A-100 X-524 Electronic Front Hitch (EFH) control unit B-027 X-526 Front hitch position sensor B-099 X-527 Front hitch pressure sensor...
  • Page 770 Electrical systems - Harnesses and connectors SS13A318 47735452 03/07/2014 55.2 [55.100] / 41...
  • Page 771 Electrical systems - Harnesses and connectors Wiring harnesses - Electrical schematic sheet 15 - FRONT LOADER (Hydrac) Component Connector Description A-090 X-240 Central Control Unit (CCU) – F-080 Front loader power supply (switched battery power supply) K-055 X-469 Front loader relay – Valve 1 K-056 X-470 Front loader relay –...
  • Page 772 Electrical systems - Harnesses and connectors SS13A319 47735452 03/07/2014 55.2 [55.100] / 43...
  • Page 773 Electrical systems - Harnesses and connectors Wiring harnesses - Electrical schematic sheet 16 - FRONT LOADER (Stoll) Component Connector Description A-090 X-240 Central Control Unit (CCU) – F-080 Front loader power supply (switched battery power supply) J-023 X-395 Front loader socket (Stoll) K-055 X-155 Front loader relay –...
  • Page 774 Electrical systems - Harnesses and connectors SS13A320 47735452 03/07/2014 55.2 [55.100] / 45...
  • Page 775 Electrical systems - Harnesses and connectors Wiring harnesses - Electrical schematic sheet 17 - HEATING, VENTILATION and AIR-CONDITIONING Component Connector Description A-026 X-045 Heating control unit A-091 X-044 Antifreeze module – B-105 Evaporator temperature sensor E-001 X-040 Air-conditioning system – ON/OFF indicator light F-001 –...
  • Page 776 Electrical systems - Harnesses and connectors SS13A321 47735452 03/07/2014 55.2 [55.100] / 47...
  • Page 777 Electrical systems - Harnesses and connectors Wiring harnesses - Electrical schematic sheet 18 - LIGHTING (headlights, side lights, cab interior light) Component Connector Description E-006 X-051, X-052, Cab interior light X-053 E-007 X-019, X-978 Headlight left-hand E-008 X-020, X-979 Headlight right-hand E-018 X-024 Tail light right-hand...
  • Page 778 Electrical systems - Harnesses and connectors SS13A322 47735452 03/07/2014 55.2 [55.100] / 49...
  • Page 779 Electrical systems - Harnesses and connectors Wiring harnesses - Electrical schematic sheet 19 - RADIO and MIRRORS (electrically adjustable and heated) Component Connector Description A-064 X-039 Radio – F-047 Radio H-003 X-082, X-083 Speaker rear right-hand H-006 X-084, X-085 Speaker rear left-hand Z-082 X-150 Relay and fuse block –...
  • Page 780 Electrical systems - Harnesses and connectors SS13A323 47735452 03/07/2014 55.2 [55.100] / 51...
  • Page 781 Electrical systems - Harnesses and connectors Wiring harnesses - Electrical schematic sheet 20 - LIGHTING (flasher, hazard light switch and follow me home) Component Connector Description A-062 X-090 Flasher unit E-009 X-054 Console light right-hand E-016 X-096 License plate light – Roof left-hand E-017 X-097 License plate light –...
  • Page 782 Electrical systems - Harnesses and connectors SS13A324 47735452 03/07/2014 55.2 [55.100] / 53...
  • Page 783 Electrical systems - Harnesses and connectors Wiring harnesses - Electrical schematic sheet 21 - WORK LIGHT and ROTATING BEACON Component Connector Description A-068 X-065 Work light switch panel E-015 X-307 Second rear work light – Left-hand E-020 X-306 Second rear work light – Right-hand E-026 X-018 Engine hood work light –...
  • Page 784 Electrical systems - Harnesses and connectors SS13A325 47735452 03/07/2014 55.2 [55.100] / 55...
  • Page 785 Electrical systems - Harnesses and connectors Wiring harnesses - Electrical schematic sheet 22 - WIPER and WASHER (front and rear) Component Connector Description F-035 – Horn, Front window wiper motor, Front window washer pump – F-062 Rear window wiper motor, Rear window washer pump K-034 X-048 Intermittent windshield wiper module...
  • Page 786 Electrical systems - Harnesses and connectors SS13A326 47735452 03/07/2014 55.2 [55.100] / 57...
  • Page 787 Electrical systems - Harnesses and connectors Wiring harnesses - Electrical schematic sheet 23 - POWER SOCKETS Component Connector Description F-007 – Power socket 40 A – Cab outside (switched battery power supply) F-031 – Power socket 25 A – Cab inside (switched battery power supply) –...
  • Page 788 Electrical systems - Harnesses and connectors SS13A327 47735452 03/07/2014 55.2 [55.100] / 59...
  • Page 789 Electrical systems - Harnesses and connectors Wiring harnesses - Electrical schematic sheet 24 - CAN bus 1 and ELECTRO HYDRAULIC REMOTE VALVES – CAN bus Component Connector Description A-023 X-699 Electro Hydraulic Remote (EHR) valve 3 – Rear implement A-024 X-700 Electro Hydraulic Remote (EHR) valve 4 –...
  • Page 790 Electrical systems - Harnesses and connectors SS13A328 47735452 03/07/2014 55.2 [55.100] / 61...
  • Page 791 Electrical systems - Harnesses and connectors Wiring harnesses - Electrical schematic sheet 25 - GROUND DISTRIBUTION Component Connector Description – X-280 Ground connection Central Control Unit (CCU) and Transmission Control Unit (TCU) – X-400 Ground connection fuse block – X-403_A Ground connection roof right-hand –...
  • Page 792 Electrical systems - Harnesses and connectors SS13A329 47735452 03/07/2014 55.2 [55.100] / 63...
  • Page 793 Electrical systems - Harnesses and connectors 47735452 03/07/2014 55.2 [55.100] / 64...
  • Page 794 Electrical systems - Harnesses and connectors Wiring harnesses - Static description The wiring diagrams for a tractor model are divided into several sections, whereby when possible one page includes one individual vehicle function (e.g. engine, transmission, and instrument cluster). SS09B053 1.
  • Page 795 Electrical systems - Harnesses and connectors Reference number Component type A-001 Module B-001 Sensor, transmitter Capacitor C-001 E-001 Light, Light Emitting Diode (LED) F-001 Fuse Battery G-001 G-002 Alternator H-001 Audible device J-001 Socket Relay K-001 M-001 Motor Battery isolator Q-001 R-001 Resistor...
  • Page 796 Electrical systems - Harnesses and connectors Wiring harnesses - Identification WIRE COLOR CODES Black Brown (TQ) Light Blue (LN) Light Brown Grey Violet Yellow (U) Blue (W) White Pink Light Green (G) Green (O) Orange NOTE: Color codes in brackets are the previous codes. (---> serial number) WIRE CODE REFERENCES CIRC COLOR...
  • Page 797 Electrical systems - Harnesses and connectors CIRC COLOR DESCRIPTION WINDSHIELD WIPER INTERMITTENT DELAY OR (O) COOLANT TEMPERATURE SWITCH LB (TQ) COOLANT LEVEL SWITCH VT (P) DOMELAMP SWITCH FEED GN (G) AUXILIARY FUEL PUMP SUPPLY GN (G) STOPLAMPS RD (R) STOPLAMP SWITCH LH YE (Y) PNEUMATIC TRAILER SOLENOID +12V BL (U)
  • Page 798 Electrical systems - Harnesses and connectors CIRC COLOR DESCRIPTION 1031 RD (R) INSTRUMENT ILLUMINATION 1032 URN SIGNAL WARNING LAMP (TERM C) 1033 TURN SIGNAL WARNING LAMP (TERM C2) 1034 TURN SIGNAL WARNING LAMP (TERM C3) 1035 WH (W) ENGINE OIL PRESSURE WARNING LAMP 1036 BR (N) IGNITION SWITCH (BATTERY)
  • Page 799 Electrical systems - Harnesses and connectors CIRC COLOR DESCRIPTION 1924 YE (Y) RH MIRROR CONTROL UP-DOWN 1925 RD (R) MIRROR CONTROL +12V 1927 RD (R) MIRROR ILLUMINATION 1928 RD (R) HEATED MIRROR RELAY COIL +12V FROM SW 2001 BR (N) BATTERY TEMPERATURE SENSOR 2002 BR (N)
  • Page 800 Electrical systems - Harnesses and connectors CIRC COLOR DESCRIPTION 2065 BR (N) PTO ENGAGED 2068 BR (N) PTO SOFT START 2069 BL (U) PTO MANAGEMENT ON 2070 OR (O) ENGINE SHUT OFF RELAY +12V 2080 OR (O) ENGINE SHUT OFF RELAY 2087 OR (O) EXHAUST BRAKE SOLENOID...
  • Page 801 Electrical systems - Harnesses and connectors CIRC COLOR DESCRIPTION 2586 TN (LN) EFH WORK SWITCH 2587 BR (N) EFH EXTERNAL SWITCH + 2588 VT (P) EFH EXTERNAL SWITCH UP 2589 RD (R) EFH EXTERNAL SWITCH DOWN 2590 TN (LN) EXTERNAL SWITCH FHPL UP 2591 TN (LN) EXTERNAL SWITCH FHPL DOWN...
  • Page 802 Electrical systems - Harnesses and connectors CIRC COLOR DESCRIPTION 3045 YE (Y) FOUR WHEEL DRIVE WARNING LAMP 3050 VT (P) AUXILIARY FEED CONNECTOR SUPPLY 3051 VT (P) CIGAR LIGHTER SUPPLY 3052 VT (P) DOME LAMP TO DOOR SWITCH 3053 GY (S) SPEAKER RIGHT HAND 3054 GY (S)
  • Page 803 Electrical systems - Harnesses and connectors CIRC COLOR DESCRIPTION 3170 OR (O) FSS – ENABLE 3171 OR (O) FSS – LAMP 3172 VT (P) FSS – STEERING PROXIMITY SENSOR POSITION 3173 RD (R) FSS – HYDRAULIC VALVE HIGH SIDE DRIVER 3174 GN (G) FSS –...
  • Page 804 Electrical systems - Harnesses and connectors CIRC COLOR DESCRIPTION 4020 GY (S) HYDRAULIC FILTER BY-PASS LAMP 4021 GY (S) BACK-UP ALARM RELAY FEED 4022 GY (S) BACK-UP ALARM FEED 4025 YE (Y) 4 IN 1 BUCKET FEED 4040 GN (G) LINK LEVEL SWITCH SUPPLY 4050 WH (W)
  • Page 805 Electrical systems - Harnesses and connectors CIRC COLOR DESCRIPTION 5135 LB (TQ) EDC +WHEEL SPEED SIGNAL 5140 LB (TQ) EDC -WHEEL SPEED SIGNAL 5145 LB (TQ) EDC SLIP LIMIT POT 5150 GN (G) EDC EXTERNAL SWITCH SUPPLY 5155 BL (U) EDC LOWER LIMIT POT 5160 LB (TQ)
  • Page 806 Electrical systems - Harnesses and connectors CIRC COLOR DESCRIPTION 5574 VT (P) FENDER 3RD EHR SWITCH – UP 5576 VT (P) FENDER 3RD EHR SWITCH – DOWN 5580 LB (TQ) JOYSTICK REAR LAMP (MC) 5585 LB (TQ) JOYSTICK FRONT LAMP (MC) 5591 VT (P) EHR WARNING LAMP#1...
  • Page 807 Electrical systems - Harnesses and connectors CIRC COLOR DESCRIPTION 6057 LB (TQ) ENGINE STARTER RELAY GROUND 6010 YE (Y) THROTTLE POSITION SWITCH 6100 BL (U) ENGINE COLD ADVANCE CONTROL 6200 RD (R) MANIFOLD (GRID) HEATER SUPPLY 6300 BR (N) FAN SPEED 6305 BR (N) REVERSIBLE FAN OPTION - MOTOR FEED...
  • Page 808 Electrical systems - Harnesses and connectors CIRC COLOR DESCRIPTION 6585 OR (O) ECU TO GRID HEATER RELAY#2 6586 VT (P) ECU TO GRID HEATER RELAY RETURN 6590 ECU DIGITAL GROUND 6600 TN (LN) ECU BATTERY SUPPLY 6610 BR (N) ECU IGNITION SUPPLY 6620 OR (O) ECU COOLANT TEMP.
  • Page 809 Electrical systems - Harnesses and connectors CIRC COLOR DESCRIPTION 7197 YE (Y) TRANS RANGE LOW SIDE RETURN (CVT) 7198 BL (U) TRANS HYROSTATIC LOW SIDE RETURN (CVT 7200 GY (S) TRANSMISSION SHIFT DOWN 7210 GY (S) TRANSMISSION SHIFT UP 7220 GY (S) TRANSMISSION HIGH RANGE 7225...
  • Page 810 Electrical systems - Harnesses and connectors CIRC COLOR DESCRIPTION 7420 YE (Y) TCM TO CLUTCH POSITION SWITCH 7425 YE (Y) DRIVE SIGNAL 7430 YE (Y) CLUTCH POSITION SIGNAL 7431 LB (TQ) SUPPLY 7440 YE (Y) TCM TO TRACTOR EIC-AXLE OUTPUT 7450 WH (W) TRANS CREEPER INTERLOCK SUPPLY...
  • Page 811 Electrical systems - Harnesses and connectors CIRC COLOR DESCRIPTION 7785 OR (O) A CLUTCH PRESSURE SIGNAL 7790 LB (TQ) TRANS RANGE INPUT DIGITAL FEEDBACK (CVT) 7800 LB (TQ) TRANS FR / REV INPUT DIGITAL FEEDBACK (CVT) 7810 PK (K) TRANS PWM SOLENOID C1 7815 PK (K) TRANS PWM SOLENOID C1 RETURN...
  • Page 812 Electrical systems - Harnesses and connectors CIRC COLOR DESCRIPTION 9020 TN (LN) HYDRAULIC REMOTE VALVE SOL 9025 TN (LN) HYDRAULIC REMOTE VALVE SWITCH 9026 WH (W) 9027 WH (W) CAL/ SEL INPUT ADIC 9028 WH (W) ADIC MEMORY B+ 9029 WH (W) 9030 WH (W)
  • Page 813 Electrical systems - Harnesses and connectors CIRC COLOR DESCRIPTION 9248 YE (Y) REDUCTION AGENT LEVEL TEMP SENSOR 9249 YE (Y) ECU TO CATALYST TEMP SENSOR (UPSTEAM) 9250 YE (Y) ECU TO CATALYST TEMP SENSOR (UPTREAM) RETURN 9251 YE (Y) ECU TO CATALYST TEMP SENSOR (DOWNSTREAM) 9252 YE (Y) ECU TO CATALYST TEMP SENSOR (DOWNSTEAM) RET...
  • Page 814 Electrical systems - Harnesses and connectors CIRC COLOR DESCRIPTION 9304 YE (Y) ECU TO STARTER RELAY COIL EDC7 RETURN 9305 YE (Y) ECU TO A/C COMPRESSOR RELAY EDC7 9306 YE (Y) ECU TO A/C COMPRESSOR RELAY EDC7 RETURN 9310 RD (R) ESPTO MOTOR +VE 9311 BL (U)
  • Page 815 Electrical systems - Harnesses and connectors Wire connectors - Component Diagram 00 CONNECTOR X-001 - Cab main harness to engine harness 1 CONNECTOR X-001 - Cab main harness to engine harness 1 WIRE NUMBER CIRCUIT REFERENCE ELECTRICAL SCHEMATIC FRAME NUMBER CM-2043 (OR) X-200 Central Control Unit (CCU) –...
  • Page 816 Electrical systems - Harnesses and connectors CONNECTOR X-001 - Cab main harness to engine harness 1 WIRE NUMBER CIRCUIT REFERENCE ELECTRICAL SCHEMATIC FRAME NUMBER CM-9234 (YE) X-460 Instrument cluster CN2 X-001 Wiring harnesses - Electrical EN-9234 (YE) Cab main harness to engine harness schematic sheet 01 (55.100) Wiring harnesses - Electrical X-357 Air cleaner restriction switch...
  • Page 817 Electrical systems - Harnesses and connectors CONNECTOR X-001 - Cab main harness to engine harness 1 WIRE NUMBER CIRCUIT REFERENCE ELECTRICAL SCHEMATIC FRAME NUMBER CM-1053 (WH) X-110 Relay and fuse block (K-004 Wiring harnesses - Electrical EN-1053 (WH) to K-039 and F-033 to F-036) X-001 schematic sheet 01 (55.100) Cab main harness to engine harness Wiring harnesses - Electrical...
  • Page 818 Electrical systems - Harnesses and connectors CONNECTOR X-001 - Cab main harness to engine harness 1 WIRE NUMBER CIRCUIT REFERENCE ELECTRICAL SCHEMATIC FRAME NUMBER CM-1024DA (RD) X-001 Cab main harness to engine Wiring harnesses - Electrical EN-1024DA (RD) harness 1 SP-1024D 58L socket schematic sheet 01 (55.100) X-406 Engine harness 1 to trailer Wiring harnesses - Electrical...
  • Page 819 Electrical systems - Harnesses and connectors CONNECTOR X-001 - Cab main harness to engine harness 1 WIRE NUMBER CIRCUIT REFERENCE ELECTRICAL SCHEMATIC FRAME NUMBER CM-6570 (GN) X-110 Relay and fuse block (K-004 Wiring harnesses - Electrical EN-6570 (BL) to K-039 and F-033 to F-036) X-001 schematic sheet 01 (55.100) Cab main harness to engine harness Wiring harnesses - Electrical...
  • Page 820 Electrical systems - Harnesses and connectors 84142902 47735452 03/07/2014 55.2 [55.100] / 91...
  • Page 821 Electrical systems - Harnesses and connectors CONNECTOR X-002 - Engine harness 1 to power distribution unit CONNECTOR X-002 - Engine harness 1 to power distribution unit WIRE NUMBER CIRCUIT REFERENCE ELECTRICAL SCHEMATIC FRAME NUMBER PD-057FC (BK) X-533 Power distribution unit Wiring harnesses - Electrical EN-057FC (BK) X-002 Engine harness 1 to power...
  • Page 822 Electrical systems - Harnesses and connectors SVIL13TR00698AD Front right-hand engine 87382925 87382924 47735452 03/07/2014 55.2 [55.100] / 93...
  • Page 823 Electrical systems - Harnesses and connectors CONNECTOR X-003 - Power distribution unit CONNECTOR X-003 - Power distribution unit WIRE NUMBER CIRCUIT REFERENCE ELECTRICAL SCHEMATIC FRAME NUMBER PD-010PA (GN) SP-002 X-003 Power distribution unit Wiring harnesses - Electrical schematic sheet 01 (55.100) PD-011E (GN) X-003 Power distribution unit SP-003 SVIL13TR00798AB...
  • Page 824 Electrical systems - Harnesses and connectors CONNECTOR X-004 - Power distribution unit CONNECTOR X-004 - Power distribution unit WIRE NUMBER CIRCUIT REFERENCE ELECTRICAL SCHEMATIC FRAME NUMBER PD-010PB (GN) SP-002 X-004 Power distribution unit Wiring harnesses - Electrical schematic sheet 01 (55.100) X-004 Power distribution unit PD-011F (GN) X-002 Engine harness 1 to power...
  • Page 825 Electrical systems - Harnesses and connectors CONNECTOR X-005 - Power distribution unit CONNECTOR X-005 - Power distribution unit WIRE NUMBER CIRCUIT REFERENCE ELECTRICAL SCHEMATIC FRAME NUMBER PD-138 (VT) X-005 Power distribution unit Wiring harnesses - Electrical X-002 Engine harness 1 to power schematic sheet 01 (55.100) distribution unit SVIL13TR00798AD...
  • Page 826 Electrical systems - Harnesses and connectors CONNECTOR X-006 - Power distribution unit CONNECTOR X-006 - Power distribution unit WIRE NUMBER CIRCUIT REFERENCE ELECTRICAL SCHEMATIC FRAME NUMBER EN2-9923 (RD) X-938 Glow plug control module Wiring harnesses - Electrical X-006 Power distribution unit schematic sheet 01 (55.100) SVIL13TR00798AE Front top right-hand engine...
  • Page 827 Electrical systems - Harnesses and connectors CONNECTOR X-007 - Battery power supply (main fuse) CONNECTOR X-007 - Battery power supply (main fuse) WIRE NUMBER CIRCUIT REFERENCE ELECTRICAL SCHEMATIC FRAME NUMBER BT-001D (RD) X-533 Power distribution unit Wiring harnesses - Electrical X-002 Engine harness 1 to power schematic sheet 01 (55.100) distribution unit...
  • Page 828 Electrical systems - Harnesses and connectors CONNECTOR X-008 - Battery isolator CONNECTOR X-008 - Battery isolator WIRE NUMBER CIRCUIT REFERENCE ELECTRICAL SCHEMATIC FRAME NUMBER EN-172 (PK) X-008 Battery isolator X-001 Cab Wiring harnesses - Electrical main harness to engine harness 1 schematic sheet 01 (55.100) EN-057FM (BK) X-008 Battery isolator SP-057FK...
  • Page 829 Electrical systems - Harnesses and connectors CONNECTOR X-009-A - Battery isolator CONNECTOR X-009-A - Battery isolator WIRE NUMBER CIRCUIT REFERENCE ELECTRICAL SCHEMATIC FRAME NUMBER BT-001E (BK) X-009-A Battery isolator X-010 Wiring harnesses - Electrical Starter motor schematic sheet 01 (55.100) SVIL13TR00703AC Left-hand behind steps 84549335...
  • Page 830 Electrical systems - Harnesses and connectors CONNECTOR X-009-B - Battery isolator CONNECTOR X-009-B - Battery isolator WIRE NUMBER CIRCUIT REFERENCE ELECTRICAL SCHEMATIC FRAME NUMBER BT-001 (BK) X-009-B Battery isolator X-500 Wiring harnesses - Electrical Battery terminal (positive) schematic sheet 01 (55.100) SVIL13TR00703AD Left-hand behind steps 84549335...
  • Page 831 Electrical systems - Harnesses and connectors Wire connectors - Component diagram 01 CONNECTOR X-010 - Starter motor (battery power supply) CONNECTOR X-010 - Starter motor (battery power supply) WIRE NUMBER CIRCUIT REFERENCE ELECTRICAL SCHEMATIC FRAME NUMBER BT-001E (BK) X-009-A Battery isolator X-010 Wiring harnesses - Electrical Starter motor schematic sheet 01 (55.100)
  • Page 832 Electrical systems - Harnesses and connectors CONNECTOR X-011 - Starter motor (cranking) CONNECTOR X-011 - Starter motor (cranking) WIRE NUMBER CIRCUIT REFERENCE ELECTRICAL SCHEMATIC FRAME NUMBER EN-1001 (WH) X-002 Engine harness 1 to power Wiring harnesses - Electrical distribution unit X-011 Starter motor schematic sheet 01 (55.100) (cranking) SVIL13TR00699AF...
  • Page 833 Electrical systems - Harnesses and connectors CONNECTOR X-012 - Alternator D+ CONNECTOR X-012 - Alternator D+ WIRE NUMBER CIRCUIT REFERENCE ELECTRICAL SCHEMATIC FRAME NUMBER EN-1006B (BR) X-012 Alternator D+ X-001 Cab main Wiring harnesses - Electrical harness to engine harness 1 schematic sheet 01 (55.100) SVIL13TR00698AB Front right-hand engine...
  • Page 834 Electrical systems - Harnesses and connectors CONNECTOR X-013 - Alternator B+ CONNECTOR X-013 - Alternator B+ WIRE NUMBER CIRCUIT REFERENCE ELECTRICAL SCHEMATIC FRAME NUMBER BT-001A (RD) X-304 Starter motor X-013 Alternator Wiring harnesses - Electrical schematic sheet 01 (55.100) SVIL13TR00698AC Front right-hand engine 84153306 47735452 03/07/2014...
  • Page 835 Electrical systems - Harnesses and connectors CONNECTOR X-014 - Power distribution unit CONNECTOR X-014 - Power distribution unit WIRE NUMBER CIRCUIT REFERENCE ELECTRICAL SCHEMATIC FRAME NUMBER PD-001P (RD) SP-001 X-014 Power distribution unit Wiring harnesses - Electrical schematic sheet 01 (55.100) SVIL13TR00798AG Front top right-hand engine 84407968...
  • Page 836 Electrical systems - Harnesses and connectors CONNECTOR X-015 - Horn CONNECTOR X-015 - Horn WIRE NUMBER CIRCUIT REFERENCE ELECTRICAL SCHEMATIC FRAME NUMBER HD-376 (VT) X-015 Horn X-025 Engine harness to Wiring harnesses - Electrical engine hood harness schematic sheet 18 (55.100) SVIL13TR00729AB Front hood 87702238...
  • Page 837 Electrical systems - Harnesses and connectors CONNECTOR X-016 - Horn CONNECTOR X-016 - Horn WIRE NUMBER CIRCUIT REFERENCE ELECTRICAL SCHEMATIC FRAME NUMBER HD-057EV (BK) X-016 Horn SP-046 Wiring harnesses - Electrical schematic sheet 18 (55.100) SVIL13TR00729AC Front hood 87702238 47735452 03/07/2014 55.2 [55.100] / 108...
  • Page 838 Electrical systems - Harnesses and connectors CONNECTOR X-017 - Engine hood work light – Left-hand CONNECTOR X-017 - Engine hood work light – Left-hand WIRE NUMBER CIRCUIT REFERENCE ELECTRICAL SCHEMATIC FRAME NUMBER HD-1053A (WH) SP-047 X-017 Engine hood work light Wiring harnesses - Electrical –...
  • Page 839 Electrical systems - Harnesses and connectors CONNECTOR X-018 - Engine hood work light – Right-hand CONNECTOR X-018 - Engine hood work light – Right-hand WIRE NUMBER CIRCUIT REFERENCE ELECTRICAL SCHEMATIC FRAME NUMBER HD-1053B (WH) SP-047 X-018 Engine hood work light Wiring harnesses - Electrical –...
  • Page 840 Electrical systems - Harnesses and connectors 47735452 03/07/2014 55.2 [55.100] / 111...
  • Page 841 Electrical systems - Harnesses and connectors Wire connectors - Component diagram 02 CONNECTOR X-020 - Headlight right-hand WIRE NUMBER CIRCUIT REFERENCE ELECTRICAL SCHEMATIC FRAME NUMBER HD-057EW (BK) SP-046 X-979 Headlight right-hand Wiring harnesses - Electrical schematic sheet 18 (55.100) HD-1027AB (BL) SP-048 X-979 Headlight right-hand HD-1030AB (BL) SP-049 X-979 Headlight right-hand...
  • Page 842 Electrical systems - Harnesses and connectors CONNECTOR X-021 - Grab rail light – Left-hand CONNECTOR X-021 - Grab rail light – Left-hand WIRE NUMBER CIRCUIT REFERENCE ELECTRICAL SCHEMATIC FRAME NUMBER RF-3001B (GN) X-021 Grab rail light – Left-hand Wiring harnesses - Electrical X-385 Cab main harness to roof schematic sheet 18 (55.100) harness 2...
  • Page 843 Electrical systems - Harnesses and connectors CONNECTOR X-022 - Grab rail light – Right-hand CONNECTOR X-022 - Grab rail light – Right-hand WIRE NUMBER CIRCUIT REFERENCE ELECTRICAL SCHEMATIC FRAME NUMBER RF-3002C (GN) X-022 Grab rail light – Right-hand Wiring harnesses - Electrical X-050 Cab main harness to roof schematic sheet 18 (55.100) harness 1...
  • Page 844 Electrical systems - Harnesses and connectors CONNECTOR X-023 - Tail light left-hand CONNECTOR X-023 - Tail light left-hand WIRE NUMBER CIRCUIT REFERENCE ELECTRICAL SCHEMATIC FRAME NUMBER CM-057AG (BK) X-023 Tail light left-hand SP-057A Wiring harnesses - Electrical CAB GND schematic sheet 18 (55.100) CM-3001C (GN) X-023 Tail light left-hand SP-3001 CM-1014A (RD)
  • Page 845 Electrical systems - Harnesses and connectors CONNECTOR X-024 - Tail light right-hand CONNECTOR X-024 - Tail light right-hand WIRE NUMBER CIRCUIT REFERENCE ELECTRICAL SCHEMATIC FRAME NUMBER CM-057AF (BK) X-024 Tail light right-hand SP-057A Wiring harnesses - Electrical CAB GND schematic sheet 18 (55.100) CM-3002B (GN) X-024 Tail light right-hand SP-3002 CM-1013A (RD)
  • Page 846 Electrical systems - Harnesses and connectors CONNECTOR X-025 - Engine harness to engine hood harness CONNECTOR X-025 - Engine harness to engine hood harness WIRE NUMBER CIRCUIT REFERENCE ELECTRICAL SCHEMATIC FRAME NUMBER HD-1030A (BL) SP-049 X-025 Engine harness to Wiring harnesses - Electrical EN-1030A (BL) engine hood harness schematic sheet 18 (55.100)
  • Page 847 Electrical systems - Harnesses and connectors 87710588 47735452 03/07/2014 55.2 [55.100] / 118...
  • Page 848 Electrical systems - Harnesses and connectors CONNECTOR X-026 - Power socket 8 A – Cab inside CONNECTOR X-026 - Power socket 8 A – Cab inside WIRE NUMBER CIRCUIT REFERENCE ELECTRICAL SCHEMATIC FRAME NUMBER SP-057GT (BK) X-026 Power socket 8 A – Cab inside Wiring harnesses - Electrical SP-057G POT GND SWITCH PANEL schematic sheet 23 (55.100)
  • Page 849 Electrical systems - Harnesses and connectors CONNECTOR X-027 - Cigarette lighter power supply CONNECTOR X-027 - Cigarette lighter power supply WIRE NUMBER CIRCUIT REFERENCE ELECTRICAL SCHEMATIC FRAME NUMBER SP-057GA (BK) SP-057G POT GND SWITCH PANEL Wiring harnesses - Electrical X-027 Cigarette lighter power supply schematic sheet 23 (55.100) SP-001GD (RD) X-027 Cigarette lighter power supply...
  • Page 850 Electrical systems - Harnesses and connectors CONNECTOR X-028 - Cigarette lighter power supply (optional) CONNECTOR X-028 - Cigarette lighter power supply (optional) WIRE NUMBER CIRCUIT REFERENCE ELECTRICAL SCHEMATIC FRAME NUMBER CM-057EJ (BK) SP-057E CAB GND 3 X-028 Cigarette Wiring harnesses - Electrical lighter power supply (optional) schematic sheet 23 (55.100) CM-001H (RD)
  • Page 851 Electrical systems - Harnesses and connectors CONNECTOR X-029 - Seat assembly (seat compressor and seat heater) CONNECTOR X-029 - Seat assembly (seat compressor and seat heater) WIRE NUMBER CIRCUIT REFERENCE ELECTRICAL SCHEMATIC FRAME NUMBER CM-057AL (BK) SP-057A CAB GND X-029 Seat Wiring harnesses - Electrical assembly (seat compressor and seat schematic sheet 03 (55.100)
  • Page 852 Electrical systems - Harnesses and connectors Wire connectors - Component diagram 03 CONNECTOR X-030 - Blower switch CONNECTOR X-030 - Blower switch WIRE NUMBER CIRCUIT REFERENCE ELECTRICAL SCHEMATIC FRAME NUMBER RF-010YB (GN) SP-010Y X-030 Blower switch Wiring harnesses - Electrical schematic sheet 17 (55.100) RF-6300 (BR) X-030 Blower switch X-050 Cab main...
  • Page 853 Electrical systems - Harnesses and connectors CONNECTOR X-031 - Air-conditioning system – Mode switch CONNECTOR X-031 - Air-conditioning system – Mode switch WIRE NUMBER CIRCUIT REFERENCE ELECTRICAL SCHEMATIC FRAME NUMBER RF-010YA (GN) SP-010Y X-031 Air-conditioning Wiring harnesses - Electrical system – Mode switch schematic sheet 17 (55.100) RF-9215 (BL) X-031 Air-conditioning system –...
  • Page 854 Electrical systems - Harnesses and connectors CONNECTOR X-032 - Remote valve switch – Fender left-hand CONNECTOR X-032 - Remote valve switch – Fender left-hand WIRE NUMBER CIRCUIT REFERENCE ELECTRICAL SCHEMATIC FRAME NUMBER CM-5557 (BL) X-032 Remote valve switch – Fender Wiring harnesses - Electrical left-hand X-210 Central Control Unit schematic sheet 13 (55.100)
  • Page 855 Electrical systems - Harnesses and connectors CONNECTOR X-034 - Main light switch CONNECTOR X-034 - Main light switch WIRE NUMBER CIRCUIT REFERENCE ELECTRICAL SCHEMATIC FRAME NUMBER RF-1051A (YE) SP-1051 X-034 Main light switch Wiring harnesses - Electrical schematic sheet 20 (55.100) RF-155J (GN) X-034 Main light switch X-385 Cab main harness to roof harness 2...
  • Page 856 Electrical systems - Harnesses and connectors CONNECTOR X-036 - Rear wiper and washer switch CONNECTOR X-036 - Rear wiper and washer switch WIRE NUMBER CIRCUIT REFERENCE ELECTRICAL SCHEMATIC FRAME NUMBER Wiring harnesses - Electrical RF-1038A (TN) SP-1038 X-036 Rear wiper and washer switch schematic sheet 22 (55.100) RF-098 (LG)
  • Page 857 Electrical systems - Harnesses and connectors CONNECTOR X-037 - Hitch draft control potentiometer CONNECTOR X-037 - Hitch draft control potentiometer WIRE NUMBER CIRCUIT REFERENCE ELECTRICAL SCHEMATIC FRAME NUMBER Wiring harnesses - Electrical CM-5040F (TN) X-037 Hitch draft control potentiometer X-210 Central schematic sheet 12 (55.100) Control Unit (CCU) –...
  • Page 858 Electrical systems - Harnesses and connectors CONNECTOR X-038 - Rear window wiper motor CONNECTOR X-038 - Rear window wiper motor WIRE NUMBER CIRCUIT REFERENCE ELECTRICAL SCHEMATIC FRAME NUMBER X-038 Rear window wiper motor Wiring harnesses - Electrical RF-057SN (BK) SP-057S ROOF GROUND LH2 schematic sheet 22 (55.100) X-036 Rear wiper and washer switch RF-1123 (GN)
  • Page 859 Electrical systems - Harnesses and connectors CONNECTOR X-039 - Radio CONNECTOR X-039 - Radio WIRE NUMBER CIRCUIT REFERENCE ELECTRICAL SCHEMATIC FRAME NUMBER RF-137A (VT) X-039 Radio SP-4012 Wiring harnesses - Electrical schematic sheet 19 (55.100) RF-137 (WH) X-150 Relay and fuse block – Roof X-039 Radio RF-057TA (BK) X-039 Radio SP-057T ROOF...
  • Page 860 Electrical systems - Harnesses and connectors Wire connectors - Component diagram 04 CONNECTOR X-040 - Air-conditioning system – ON/OFF indicator light CONNECTOR X-040 - Air-conditioning system – ON/OFF indicator light WIRE NUMBER CIRCUIT REFERENCE ELECTRICAL SCHEMATIC FRAME NUMBER RF-057TK (BK) SP-057T ROOF GROUND LH1 Wiring harnesses - Electrical X-040 Air-conditioning system –...
  • Page 861 Electrical systems - Harnesses and connectors CONNECTOR X-041 - Temperature control potentiometer CONNECTOR X-041 - Temperature control potentiometer WIRE NUMBER CIRCUIT REFERENCE ELECTRICAL SCHEMATIC FRAME NUMBER X-041 Temperature control Wiring harnesses - Electrical RF-984 (VT) potentiometer X-050 Cab main schematic sheet 17 (55.100) harness to roof harness 1 RF-986 (VT) X-041 Temperature control...
  • Page 862 Electrical systems - Harnesses and connectors CONNECTOR X-042 - Air-conditioning system – Pressure switch CONNECTOR X-042 - Air-conditioning system – Pressure switch WIRE NUMBER CIRCUIT REFERENCE ELECTRICAL SCHEMATIC FRAME NUMBER EN-9219 (BL) X-042 Air-conditioning system – Wiring harnesses - Electrical Pressure switch X-001 Cab main schematic sheet 17 (55.100) harness to engine harness 1...
  • Page 863 Electrical systems - Harnesses and connectors CONNECTOR X-043 - Heating control valve CONNECTOR X-043 - Heating control valve WIRE NUMBER CIRCUIT REFERENCE ELECTRICAL SCHEMATIC FRAME NUMBER CM-985C (VT) X-045 Heating control unit X-043 Wiring harnesses - Electrical Heating control valve schematic sheet 17 (55.100) CM-010MB (GN) X-043 Heating control valve SP-010M...
  • Page 864 Electrical systems - Harnesses and connectors CONNECTOR X-044 - Antifreeze module CONNECTOR X-044 - Antifreeze module WIRE NUMBER CIRCUIT REFERENCE ELECTRICAL SCHEMATIC FRAME NUMBER CM-9215B (BL) X-044 Antifreeze module X-050 Cab Wiring harnesses - Electrical main harness to roof harness 1 schematic sheet 17 (55.100) CM-9220 (BL) X-001 Cab main harness to engine...
  • Page 865 Electrical systems - Harnesses and connectors CONNECTOR X-045 - Heating control unit CONNECTOR X-045 - Heating control unit WIRE NUMBER CIRCUIT REFERENCE ELECTRICAL SCHEMATIC FRAME NUMBER CM-010MA (GN) X-045 Heating control unit SP-010M Wiring harnesses - Electrical schematic sheet 17 (55.100) CM-057EN (BK) X-045 Heating control unit SP-057E CAB GND 3...
  • Page 866 Electrical systems - Harnesses and connectors CONNECTOR X-046 - Cab main harness to blower motor left-hand CONNECTOR X-046 - Cab main harness to blower motor left-hand WIRE NUMBER CIRCUIT REFERENCE ELECTRICAL SCHEMATIC FRAME NUMBER LF-6300A (BR) X-046 Cab main harness to blower Wiring harnesses - Electrical CM-6300A (BR) motor left-hand X-974 Resistors...
  • Page 867 Electrical systems - Harnesses and connectors 84335033 47735452 03/07/2014 55.2 [55.100] / 138...
  • Page 868 Electrical systems - Harnesses and connectors CONNECTOR X-047 - Cab main harness to blower motor right-hand CONNECTOR X-047 - Cab main harness to blower motor right-hand WIRE NUMBER CIRCUIT REFERENCE ELECTRICAL SCHEMATIC FRAME NUMBER CM-6300B (BR) SP-6300 X-047 Cab main harness to Wiring harnesses - Electrical blower motor right-hand schematic sheet 17 (55.100)
  • Page 869 Electrical systems - Harnesses and connectors CONNECTOR X-048 - Intermittent windshield wiper module CONNECTOR X-048 - Intermittent windshield wiper module WIRE NUMBER CIRCUIT REFERENCE ELECTRICAL SCHEMATIC FRAME NUMBER X-048 Intermittent windshield wiper Wiring harnesses - Electrical CM-057AP (BK) module SP-057A CAB GND schematic sheet 22 (55.100) CM-587 (YE) X-091 Steering column multi-function...
  • Page 870 Electrical systems - Harnesses and connectors CONNECTOR X-049 - Power distribution unit CONNECTOR X-049 - Power distribution unit WIRE NUMBER CIRCUIT REFERENCE ELECTRICAL SCHEMATIC FRAME NUMBER PD-010PC (GN) SP-002 X-049 Power distribution unit Wiring harnesses - Electrical schematic sheet 01 (55.100) X-049 Power distribution unit PD-011G (GN) X-002 Engine harness 1 to power...
  • Page 871 Electrical systems - Harnesses and connectors Wire connectors - Component diagram 05 CONNECTOR X-050 - Cab main harness to roof harness 1 CONNECTOR X-050 - Cab main harness to roof harness 1 WIRE NUMBER CIRCUIT REFERENCE ELECTRICAL SCHEMATIC FRAME NUMBER CM-6300 (GN) SP-6300 X-050 Cab main harness to Wiring harnesses - Electrical...
  • Page 872 Electrical systems - Harnesses and connectors CONNECTOR X-050 - Cab main harness to roof harness 1 WIRE NUMBER CIRCUIT REFERENCE ELECTRICAL SCHEMATIC FRAME NUMBER CM-1030B (BL) X-050 Cab main harness to roof Wiring harnesses - Electrical RF-1030B (BL) harness 1 SP-1030E schematic sheet 02 (55.100) SP-1030B X-050 Cab main harness Wiring harnesses - Electrical...
  • Page 873 Electrical systems - Harnesses and connectors SVIL13TR00716AB Cab left-hand side 87736513 87689502 47735452 03/07/2014 55.2 [55.100] / 144...
  • Page 874 Electrical systems - Harnesses and connectors CONNECTOR X-050A - Cab main harness to roof harness (bridge) CONNECTOR X-050A - Cab main harness to roof harness (bridge) WIRE NUMBER CIRCUIT REFERENCE ELECTRICAL SCHEMATIC FRAME NUMBER CM-1030F (BL) SP-1030E X-050A Cab main harness Wiring harnesses - Electrical to roof harness (bridge) schematic sheet 18 (55.100)
  • Page 875 Electrical systems - Harnesses and connectors CONNECTOR X-050B - Cab main harness to roof harness (bridge) CONNECTOR X-050B - Cab main harness to roof harness (bridge) WIRE NUMBER CIRCUIT REFERENCE ELECTRICAL SCHEMATIC FRAME NUMBER CM-1027G (BL) X-050B Cab main harness to roof Wiring harnesses - Electrical harness (bridge) X-050B Cab main schematic sheet 18 (55.100)
  • Page 876 Electrical systems - Harnesses and connectors CONNECTOR X-051 - Cab interior light CONNECTOR X-051 - Cab interior light WIRE NUMBER CIRCUIT REFERENCE ELECTRICAL SCHEMATIC FRAME NUMBER RF-4012B (VT) X-051 Cab interior light SP-4012 Wiring harnesses - Electrical schematic sheet 18 (55.100) SVIL13TR00730AB Front inside cab roof 87691425...
  • Page 877 Electrical systems - Harnesses and connectors CONNECTOR X-052 - Cab interior light CONNECTOR X-052 - Cab interior light WIRE NUMBER CIRCUIT REFERENCE ELECTRICAL SCHEMATIC FRAME NUMBER RF-057TE (BK) X-052 Cab interior light SP-057T Wiring harnesses - Electrical ROOF GROUND LH1 schematic sheet 18 (55.100) SVIL13TR00730AD Front inside cab roof...
  • Page 878 Electrical systems - Harnesses and connectors CONNECTOR X-053 - Cab interior light CONNECTOR X-053 - Cab interior light WIRE NUMBER CIRCUIT REFERENCE ELECTRICAL SCHEMATIC FRAME NUMBER RF-057JD (BK) X-053 Cab interior light X-064 Door Wiring harnesses - Electrical switch left-hand schematic sheet 18 (55.100) SVIL13TR00730AC Front inside cab roof...
  • Page 879 Electrical systems - Harnesses and connectors CONNECTOR X-054 - Console light right-hand CONNECTOR X-054 - Console light right-hand WIRE NUMBER CIRCUIT REFERENCE ELECTRICAL SCHEMATIC FRAME NUMBER RF-1013LM (BL) X-054 Console light right-hand Wiring harnesses - Electrical SP-1013L schematic sheet 20 (55.100) RF-057SG (BK) SP-057S ROOF GROUND LH2 X-054 Console light right-hand...
  • Page 880 Electrical systems - Harnesses and connectors CONNECTOR X-055 - Rear work light right-hand CONNECTOR X-055 - Rear work light right-hand WIRE NUMBER CIRCUIT REFERENCE ELECTRICAL SCHEMATIC FRAME NUMBER RF-1076B (VT) X-055 Rear work light right-hand Wiring harnesses - Electrical SP-1076 schematic sheet 21 (55.100) RF-057SF (BK) SP-057S ROOF GROUND LH2...
  • Page 881 Electrical systems - Harnesses and connectors CONNECTOR X-056 - Rear work light left-hand CONNECTOR X-056 - Rear work light left-hand WIRE NUMBER CIRCUIT REFERENCE ELECTRICAL SCHEMATIC FRAME NUMBER RF-1076D (VT) SP-1076 X-056 Rear work light Wiring harnesses - Electrical left-hand schematic sheet 21 (55.100) RF-057RH (BK) X-056 Rear work light left-hand...
  • Page 882 Electrical systems - Harnesses and connectors CONNECTOR X-058_C - Front work light left-hand CONNECTOR X-058_C - Front work light left-hand WIRE NUMBER CIRCUIT REFERENCE ELECTRICAL SCHEMATIC FRAME NUMBER RF-1071BD (VT) SP-1071 X-058_C Front work light Wiring harnesses - Electrical left-hand schematic sheet 21 (55.100) RF-057FK (BK) X-058_C Front work light left-hand...
  • Page 883 Electrical systems - Harnesses and connectors Wire connectors - Component diagram 06 CONNECTOR X-060 - Starter motor to power distribution unit CONNECTOR X-060 - Starter motor to power distribution unit WIRE NUMBER CIRCUIT REFERENCE ELECTRICAL SCHEMATIC FRAME NUMBER BT-001F (R) X-010 Starter motor (battery power Wiring harnesses - Electrical supply) X-060 Starter motor to power...
  • Page 884 Electrical systems - Harnesses and connectors CONNECTOR X-061 - Roof headlight switch CONNECTOR X-061 - Roof headlight switch WIRE NUMBER CIRCUIT REFERENCE ELECTRICAL SCHEMATIC FRAME NUMBER RF-1013LJ (BL) X-061 Roof headlight switch Wiring harnesses - Electrical SP-1013L schematic sheet 18 (55.100) RF-1039 (BL) X-061 Roof headlight switch X-050 Cab main harness to roof harness 1...
  • Page 885 Electrical systems - Harnesses and connectors CONNECTOR X-064 - Door switch left-hand CONNECTOR X-064 - Door switch left-hand WIRE NUMBER CIRCUIT REFERENCE ELECTRICAL SCHEMATIC FRAME NUMBER RF-057JD (BK) X-053 Cab interior light X-064 Door Wiring harnesses - Electrical switch left-hand schematic sheet 18 (55.100) SVIL13TR00736AB Left-hand B-pillar...
  • Page 886 Electrical systems - Harnesses and connectors CONNECTOR X-065 - Work light switch panel CONNECTOR X-065 - Work light switch panel WIRE NUMBER CIRCUIT REFERENCE ELECTRICAL SCHEMATIC FRAME NUMBER RF-4012A (VT) X-065 Work light switch panel Wiring harnesses - Electrical SP-4012 schematic sheet 21 (55.100) RF-1074A (VT) X-065 Work light switch panel...
  • Page 887 Electrical systems - Harnesses and connectors 87699386 47735452 03/07/2014 55.2 [55.100] / 158...
  • Page 888 Electrical systems - Harnesses and connectors CONNECTOR X-067 - Diagnostic socket (ZF) CONNECTOR X-067 - Diagnostic socket (ZF) WIRE NUMBER CIRCUIT REFERENCE ELECTRICAL SCHEMATIC FRAME NUMBER CM-057CB (BK) X-067 Diagnostic socket (ZF) Wiring harnesses - Electrical SP-057C schematic sheet 08 (55.100) Wiring harnesses - Electrical CM-138DD (VT) SP-138D X-067 Diagnostic socket...
  • Page 889 Electrical systems - Harnesses and connectors CONNECTOR X-068_C - Front work light right-hand CONNECTOR X-068_C - Front work light right-hand WIRE NUMBER CIRCUIT REFERENCE ELECTRICAL SCHEMATIC FRAME NUMBER RF-1071BC (VT) SP-1071 X-068_C Front work light Wiring harnesses - Electrical schematic sheet 21 (55.100) right-hand RF-057SE (BK) X-068_C Front work light right-hand...
  • Page 890 Electrical systems - Harnesses and connectors 47735452 03/07/2014 55.2 [55.100] / 161...
  • Page 891 Electrical systems - Harnesses and connectors Wire connectors - Component diagram 07 CONNECTOR X-070 - Rotating beacon Rotating beacon right-hand CONNECTOR X-070 - Rotating beacon WIRE NUMBER CIRCUIT REFERENCE ELECTRICAL SCHEMATIC FRAME NUMBER BS-057SK (BK) X-071 Roof harness to rotating Wiring harnesses - Electrical beacon right-hand X-070 Rotating schematic sheet 21 (55.100)
  • Page 892 Electrical systems - Harnesses and connectors Rotating beacon left-hand CONNECTOR X-070 - Rotating beacon WIRE NUMBER CIRCUIT REFERENCE ELECTRICAL SCHEMATIC FRAME NUMBER BS-057RC (BK) X-073 Rotating harness to rotating Wiring harnesses - Electrical beacon left-hand X-070 Rotating schematic sheet 21 (55.100) beacon SS11K110 47735452 03/07/2014...
  • Page 893 Electrical systems - Harnesses and connectors CONNECTOR X-071 - Roof harness to rotating beacon right-hand CONNECTOR X-071 - Roof harness to rotating beacon right-hand WIRE NUMBER CIRCUIT REFERENCE ELECTRICAL SCHEMATIC FRAME NUMBER BS-057SK (BK) X-070 Rotating beacon X-071 Roof Wiring harnesses - Electrical RF-057SK (BK) harness to rotating beacon right-hand schematic sheet 21 (55.100)
  • Page 894 Electrical systems - Harnesses and connectors CONNECTOR X-073 - Roof harness to rotating beacon left-hand CONNECTOR X-073 - Roof harness to rotating beacon left-hand WIRE NUMBER CIRCUIT REFERENCE ELECTRICAL SCHEMATIC FRAME NUMBER BS-057RC (BK) SP-057R X-073 Roof harness to Wiring harnesses - Electrical RF-057RC (BK) rotating beacon left-hand schematic sheet 21 (55.100)
  • Page 895 Electrical systems - Harnesses and connectors CONNECTOR X-074 - Front window wiper motor (fixed front window) CONNECTOR X-074 - Front window wiper motor (fixed front window) WIRE NUMBER CIRCUIT REFERENCE ELECTRICAL SCHEMATIC FRAME NUMBER CM-057EK (BK) SP-057E CAB GND 3 X-074 Front Wiring harnesses - Electrical window wiper motor (fixed front schematic sheet 22 (55.100)
  • Page 896 Electrical systems - Harnesses and connectors CONNECTOR X-075 - Roof harness to front window wiper motor (openable front window) CONNECTOR X-075 - Roof harness to front window wiper motor (openable front window) WIRE NUMBER CIRCUIT REFERENCE ELECTRICAL SCHEMATIC FRAME NUMBER RF-057SM (BK) X-976 Front window wiper motor Wiring harnesses - Electrical...
  • Page 897 Electrical systems - Harnesses and connectors 87710588 87691968 47735452 03/07/2014 55.2 [55.100] / 168...
  • Page 898 Electrical systems - Harnesses and connectors CONNECTOR X-076 - Front window washer pump CONNECTOR X-076 - Front window washer pump WIRE NUMBER CIRCUIT REFERENCE ELECTRICAL SCHEMATIC FRAME NUMBER X-076 Front window washer pump Wiring harnesses - Electrical CM-057AN (BK) SP-057A CAB GND schematic sheet 22 (55.100) X-076 Front window washer pump CM-097B (LG)
  • Page 899 Electrical systems - Harnesses and connectors CONNECTOR X-077 - Rear window washer pump CONNECTOR X-077 - Rear window washer pump WIRE NUMBER CIRCUIT REFERENCE ELECTRICAL SCHEMATIC FRAME NUMBER Wiring harnesses - Electrical CM-057AO (BK) SP-057A CAB GND X-077 Rear window washer pump schematic sheet 22 (55.100) X-077 Rear window washer pump CM-098 (LG)
  • Page 900 Electrical systems - Harnesses and connectors CONNECTOR X-078 - Power socket 25 A – Cab inside (ground) CONNECTOR X-078 - Power socket 25 A – Cab inside (ground) WIRE NUMBER CIRCUIT REFERENCE ELECTRICAL SCHEMATIC FRAME NUMBER SP-057AK (BK) X-078 Power socket 25 A – Cab Wiring harnesses - Electrical inside (ground) X-407 Cab main schematic sheet 23 (55.100)
  • Page 901 Electrical systems - Harnesses and connectors CONNECTOR X-079 - Power socket 25 A – Cab inside (positive) CONNECTOR X-079 - Power socket 25 A – Cab inside (positive) WIRE NUMBER CIRCUIT REFERENCE ELECTRICAL SCHEMATIC FRAME NUMBER SP-155 (GN) X-407 Cab main harness to power Wiring harnesses - Electrical socket 25 A –...
  • Page 902 Electrical systems - Harnesses and connectors Wire connectors - Component diagram 08 CONNECTOR X-080 - Cigarette lighter lighting CONNECTOR X-080 - Cigarette lighter lighting WIRE NUMBER CIRCUIT REFERENCE ELECTRICAL SCHEMATIC FRAME NUMBER SP-1014FP (RD) SP-1014F POT 58 SWITCH PANEL Wiring harnesses - Electrical X-080 Cigarette lighter lighting schematic sheet 23 (55.100) SVIL13TR00706AC...
  • Page 903 Electrical systems - Harnesses and connectors CONNECTOR X-081 - Cigarette lighter lighting (optional) CONNECTOR X-081 - Cigarette lighter lighting (optional) WIRE NUMBER CIRCUIT REFERENCE ELECTRICAL SCHEMATIC FRAME NUMBER CM-1013D (RD) X-081 Cigarette lighter lighting Wiring harnesses - Electrical (optional) SP-1013 schematic sheet 23 (55.100) SVIL13TR00745AC Front right-hand cab floor...
  • Page 904 Electrical systems - Harnesses and connectors CONNECTOR X-082 - Speaker rear right-hand CONNECTOR X-082 - Speaker rear right-hand WIRE NUMBER CIRCUIT REFERENCE ELECTRICAL SCHEMATIC FRAME NUMBER RF-3053 (GY) X-039 Radio X-082 Speaker rear Wiring harnesses - Electrical right-hand schematic sheet 19 (55.100) SVIL13TR00809AB Rear top right-hand cab roof 87705127...
  • Page 905 Electrical systems - Harnesses and connectors CONNECTOR X-083 - Speaker rear right-hand CONNECTOR X-083 - Speaker rear right-hand WIRE NUMBER CIRCUIT REFERENCE ELECTRICAL SCHEMATIC FRAME NUMBER RF-3054 (GY) X-039 Radio X-083 Speaker rear Wiring harnesses - Electrical right-hand schematic sheet 19 (55.100) SVIL13TR00809AC Rear top right-hand cab roof 87691425...
  • Page 906 Electrical systems - Harnesses and connectors CONNECTOR X-084 - Speaker rear left-hand CONNECTOR X-084 - Speaker rear left-hand WIRE NUMBER CIRCUIT REFERENCE ELECTRICAL SCHEMATIC FRAME NUMBER Wiring harnesses - Electrical RF-3055 (GY) X-039 Radio X-084 Speaker rear left-hand schematic sheet 19 (55.100) SVIL13TR00810AB Rear top left-hand cab roof 87705127...
  • Page 907 Electrical systems - Harnesses and connectors CONNECTOR X-085 - Speaker rear left-hand CONNECTOR X-085 - Speaker rear left-hand WIRE NUMBER CIRCUIT REFERENCE ELECTRICAL SCHEMATIC FRAME NUMBER Wiring harnesses - Electrical RF-3056 (GY) X-039 Radio X-085 Speaker rear left-hand schematic sheet 19 (55.100) SVIL13TR00810AC Rear top left-hand cab roof 87691425...
  • Page 908 Electrical systems - Harnesses and connectors CONNECTOR X-088 - Air-conditioning compressor – Magnetic clutch CONNECTOR X-088 - Air-conditioning compressor – Magnetic clutch WIRE NUMBER CIRCUIT REFERENCE ELECTRICAL SCHEMATIC FRAME NUMBER EN-057FB (BK) X-088 Air-conditioning compressor Wiring harnesses - Electrical – Magnetic clutch SP-057F GND - schematic sheet 17 (55.100) Engine EN-9305 (BL)
  • Page 909 Electrical systems - Harnesses and connectors Wire connectors - Component diagram 09 CONNECTOR X-090 - Flasher unit CONNECTOR X-090 - Flasher unit WIRE NUMBER CIRCUIT REFERENCE ELECTRICAL SCHEMATIC FRAME NUMBER CM-1021B (RD) X-090 Flasher unit SP-1021 Wiring harnesses - Electrical HAZZARD 30 schematic sheet 20 (55.100) CM-3002D (GN)
  • Page 910 Electrical systems - Harnesses and connectors CONNECTOR X-091 - Steering column multi-function lever CONNECTOR X-091 - Steering column multi-function lever WIRE NUMBER CIRCUIT REFERENCE ELECTRICAL SCHEMATIC FRAME NUMBER CM-086 (GN) X-091 Steering column multi-function Wiring harnesses - Electrical lever SP-086 schematic sheet 20 (55.100) Wiring harnesses - Electrical CM-097 (LG)
  • Page 911 Electrical systems - Harnesses and connectors 87691878 47735452 03/07/2014 55.2 [55.100] / 182...
  • Page 912 Electrical systems - Harnesses and connectors CONNECTOR X-092 - Hazard switch CONNECTOR X-092 - Hazard switch WIRE NUMBER CIRCUIT REFERENCE ELECTRICAL SCHEMATIC FRAME NUMBER CM-1021A (GN) X-092 Hazard switch SP-1021 Wiring harnesses - Electrical HAZZARD 30 schematic sheet 20 (55.100) CM-3000 (GN) X-090 Flasher unit X-092 Hazard switch...
  • Page 913 Electrical systems - Harnesses and connectors CONNECTOR X-093 - Brake light switch – Left-hand CONNECTOR X-093 - Brake light switch – Left-hand WIRE NUMBER CIRCUIT REFERENCE ELECTRICAL SCHEMATIC FRAME NUMBER CM-810K (GN) SP-810J X-093 Brake light switch – Wiring harnesses - Electrical Left-hand schematic sheet 18 (55.100) CM-810A (GN)
  • Page 914 Electrical systems - Harnesses and connectors CONNECTOR X-094 - Brake light switch – Right-hand CONNECTOR X-094 - Brake light switch – Right-hand WIRE NUMBER CIRCUIT REFERENCE ELECTRICAL SCHEMATIC FRAME NUMBER CM-810L (GN) X-094 Brake light switch – Right-hand Wiring harnesses - Electrical SP-810J schematic sheet 18 (55.100) CM-810B (GN)
  • Page 915 Electrical systems - Harnesses and connectors CONNECTOR X-095 - Cab main harness to license plate light – Cab left-hand (Italy) CONNECTOR X-095 - Cab main harness to license plate light – Cab left-hand (Italy) WIRE NUMBER CIRCUIT REFERENCE ELECTRICAL SCHEMATIC FRAME NUMBER SL-1109 (YE) X-977 License plate light –...
  • Page 916 Electrical systems - Harnesses and connectors CONNECTOR X-096 - License plate light – Roof left-hand CONNECTOR X-096 - License plate light – Roof left-hand WIRE NUMBER CIRCUIT REFERENCE ELECTRICAL SCHEMATIC FRAME NUMBER RF-1013LF (BL) SP-1013L X-096 License plate light – Wiring harnesses - Electrical Roof left-hand schematic sheet 20 (55.100)
  • Page 917 Electrical systems - Harnesses and connectors CONNECTOR X-097 - License plate light – Roof right-hand CONNECTOR X-097 - License plate light – Roof right-hand WIRE NUMBER CIRCUIT REFERENCE ELECTRICAL SCHEMATIC FRAME NUMBER RF-1013LG (BL) SP-1013L X-097 License plate light Wiring harnesses - Electrical –...
  • Page 918 Electrical systems - Harnesses and connectors CONNECTOR X-098 - Trailer socket rear (7-Pin) CONNECTOR X-098 - Trailer socket rear (7-Pin) WIRE NUMBER CIRCUIT REFERENCE ELECTRICAL SCHEMATIC FRAME NUMBER CM-3001EA (GN) SP-3001E FLASHER LH socket Wiring harnesses - Electrical X-098 Trailer socket rear (7-Pin) schematic sheet 23 (55.100) CM-057AM (BK) X-098 Trailer socket rear (7-Pin)
  • Page 919 Electrical systems - Harnesses and connectors CONNECTOR X-099 - Trailer socket front (7-Pin) CONNECTOR X-099 - Trailer socket front (7-Pin) WIRE NUMBER CIRCUIT REFERENCE ELECTRICAL SCHEMATIC FRAME NUMBER SK-3001EB (GN) X-406 Engine harness 1 to trailer Wiring harnesses - Electrical socket front (7-Pin) X-099 Trailer schematic sheet 23 (55.100) socket front (7-Pin)
  • Page 920 Electrical systems - Harnesses and connectors Wire connectors - Component diagram 10 CONNECTOR X-100 - Clutch A solenoid valve CONNECTOR X-100 - Clutch A solenoid valve WIRE NUMBER CIRCUIT REFERENCE ELECTRICAL SCHEMATIC FRAME NUMBER TR-7905 (OR) SP-7900 VPS1 X-100 Clutch A Wiring harnesses - Electrical solenoid valve schematic sheet 07 (55.100)
  • Page 921 Electrical systems - Harnesses and connectors Wire connectors - Component diagram 11 CONNECTOR X-110 - Relay and fuse block (K-004 to K-039 and F-033 to F-036) CONNECTOR X-110 - Relay and fuse block (K-004 to K-039 and F-033 to F-036) WIRE NUMBER CIRCUIT REFERENCE ELECTRICAL SCHEMATIC FRAME...
  • Page 922 Electrical systems - Harnesses and connectors CONNECTOR X-110 - Relay and fuse block (K-004 to K-039 and F-033 to F-036) WIRE NUMBER CIRCUIT REFERENCE ELECTRICAL SCHEMATIC FRAME NUMBER K24_86 CM-071R (WH) X-110 Relay and fuse block (K-004 to Wiring harnesses - Electrical K-039 and F-033 to F-036) SP-071 schematic sheet 05 (55.100) Wiring harnesses - Electrical...
  • Page 923 Electrical systems - Harnesses and connectors SVIL13TR00695AC Cab left-hand side 87314762 47735452 03/07/2014 55.2 [55.100] / 194...
  • Page 924 Electrical systems - Harnesses and connectors Wire connectors - Component diagram 12 CONNECTOR X-120 - Relay and diode block (K-007 to K-060 and V-040 to V-044) CONNECTOR X-120 - Relay and diode block (K-007 to K-060 and V-040 to V-044) WIRE NUMBER CIRCUIT REFERENCE ELECTRICAL SCHEMATIC FRAME...
  • Page 925 Electrical systems - Harnesses and connectors CONNECTOR X-120 - Relay and diode block (K-007 to K-060 and V-040 to V-044) WIRE NUMBER CIRCUIT REFERENCE ELECTRICAL SCHEMATIC FRAME NUMBER K9_85 CM-057BO (BK) X-120 Relay and diode block (K-007 Wiring harnesses - Electrical to K-060 and V-040 to V-044) schematic sheet 09 (55.100) SP-057B...
  • Page 926 Electrical systems - Harnesses and connectors CONNECTOR X-120 - Relay and diode block (K-007 to K-060 and V-040 to V-044) WIRE NUMBER CIRCUIT REFERENCE ELECTRICAL SCHEMATIC FRAME NUMBER K29_87 CM-1027D (BL) X-120 Relay and diode block (K-007 Wiring harnesses - Electrical to K-060 and V-040 to V-044) schematic sheet 09 (55.100) SP-1027D...
  • Page 927 Electrical systems - Harnesses and connectors SVIL13TR00695AD Cab left-hand side 87314762 47735452 03/07/2014 55.2 [55.100] / 198...
  • Page 928 Electrical systems - Harnesses and connectors CONNECTOR X-121 - Grab rail headlight left-hand CONNECTOR X-121 - Grab rail headlight left-hand WIRE NUMBER CIRCUIT REFERENCE ELECTRICAL SCHEMATIC FRAME NUMBER RF-1030BA (BL) SP-1030B X-121 Grab rail headlight Wiring harnesses - Electrical left-hand schematic sheet 18 (55.100) RF-1027BA (BL) SP-1027B X-121 Grab rail headlight...
  • Page 929 Electrical systems - Harnesses and connectors CONNECTOR X-122 - Grab rail headlight right-hand CONNECTOR X-122 - Grab rail headlight right-hand WIRE NUMBER CIRCUIT REFERENCE ELECTRICAL SCHEMATIC FRAME NUMBER RF-1030BB (BL) X-122 Grab rail headlight right-hand Wiring harnesses - Electrical SP-1030B schematic sheet 18 (55.100) RF-1027BB (BL) X-122 Grab rail headlight right-hand...
  • Page 930 Electrical systems - Harnesses and connectors CONNECTOR X-123 - Grab rail work light – Left-hand CONNECTOR X-123 - Grab rail work light – Left-hand WIRE NUMBER CIRCUIT REFERENCE ELECTRICAL SCHEMATIC FRAME NUMBER RF-1080 (VT) X-123 Grab rail work light – Left-hand Wiring harnesses - Electrical X-065 Work light switch panel schematic sheet 21 (55.100)
  • Page 931 Electrical systems - Harnesses and connectors CONNECTOR X-124 - Grab rail work light – Right-hand CONNECTOR X-124 - Grab rail work light – Right-hand WIRE NUMBER CIRCUIT REFERENCE ELECTRICAL SCHEMATIC FRAME NUMBER RF-1079 (VT) X-124 Grab rail work light – Wiring harnesses - Electrical Right-hand X-065 Work light switch schematic sheet 21 (55.100)
  • Page 932 Electrical systems - Harnesses and connectors Wire connectors - Component diagram 13 CONNECTOR X-130 - Fuse block (F-001 to F-032) CONNECTOR X-130 - Fuse block (F-001 to F-032) WIRE NUMBER CIRCUIT REFERENCE ELECTRICAL SCHEMATIC FRAME NUMBER CM-001LA (RD) SP-001DL X-130 Fuse block (F-001 Wiring harnesses - Electrical to F-032) schematic sheet 02 (55.100)
  • Page 933 Electrical systems - Harnesses and connectors CONNECTOR X-130 - Fuse block (F-001 to F-032) WIRE NUMBER CIRCUIT REFERENCE ELECTRICAL SCHEMATIC FRAME NUMBER CM-001D0 (RD) SP-001DM X-130 Fuse block (F-001 Wiring harnesses - Electrical to F-032) schematic sheet 02 (55.100) Wiring harnesses - Electrical CM-1021 (GN) X-130 Fuse block (F-001 to F-032) schematic sheet 05 (55.100)
  • Page 934 Electrical systems - Harnesses and connectors CONNECTOR X-130 - Fuse block (F-001 to F-032) WIRE NUMBER CIRCUIT REFERENCE ELECTRICAL SCHEMATIC FRAME NUMBER CM-001J (RD) X-130 Fuse block (F-001 to F-032) Wiring harnesses - Electrical X-120 Relay and diode block (K-007 schematic sheet 02 (55.100) to K-060 and V-040 to V-044) Wiring harnesses - Electrical...
  • Page 935 Electrical systems - Harnesses and connectors CONNECTOR X-130 - Fuse block (F-001 to F-032) WIRE NUMBER CIRCUIT REFERENCE ELECTRICAL SCHEMATIC FRAME NUMBER CM-071B (WH) X-130 Fuse block (F-001 to F-032) Wiring harnesses - Electrical SP-071 schematic sheet 02 (55.100) Wiring harnesses - Electrical CM-3009 (GN) X-130 Fuse block (F-001 to F-032) schematic sheet 05 (55.100)
  • Page 936 Electrical systems - Harnesses and connectors CONNECTOR X-130 - Fuse block (F-001 to F-032) WIRE NUMBER CIRCUIT REFERENCE ELECTRICAL SCHEMATIC FRAME NUMBER CM-071D (WH) SP-071 X-130 Fuse block (F-001 to Wiring harnesses - Electrical F-032) schematic sheet 02 (55.100) Wiring harnesses - Electrical CM-010B (GN) X-130 Fuse block (F-001 to F-032) schematic sheet 05 (55.100)
  • Page 937 Electrical systems - Harnesses and connectors Wire connectors - Component diagram 15 CONNECTOR X-150 - Relay and fuse block – Roof CONNECTOR X-150 - Relay and fuse block – Roof WIRE NUMBER CIRCUIT REFERENCE ELECTRICAL SCHEMATIC FRAME NUMBER F50_9 RF-001DC (RD) SP-001DA X-150 Relay and fuse Wiring harnesses - Electrical block –...
  • Page 938 Electrical systems - Harnesses and connectors CONNECTOR X-150 - Relay and fuse block – Roof WIRE NUMBER CIRCUIT REFERENCE ELECTRICAL SCHEMATIC FRAME NUMBER K19_86 RF-9219 (BL) X-150 Relay and fuse block – Roof Wiring harnesses - Electrical X-050 Cab main harness to roof schematic sheet 17 (55.100) harness 1 Wiring harnesses - Electrical...
  • Page 939 Electrical systems - Harnesses and connectors CONNECTOR X-155 - Front loader relay – Valve 1 CONNECTOR X-155 - Front loader relay – Valve 1 WIRE NUMBER CIRCUIT REFERENCE ELECTRICAL SCHEMATIC FRAME NUMBER FS-010HB (GN) X-155 Front loader relay – Valve 1 Wiring harnesses - Electrical SP-010H schematic sheet 16 (55.100)
  • Page 940 Electrical systems - Harnesses and connectors CONNECTOR X-156 - Front loader relay – Valve 2 CONNECTOR X-156 - Front loader relay – Valve 2 WIRE NUMBER CIRCUIT REFERENCE ELECTRICAL SCHEMATIC FRAME NUMBER FS-010HC (GN) X-156 Front loader relay – Valve 2 Wiring harnesses - Electrical SP-010H schematic sheet 16 (55.100)
  • Page 941 Electrical systems - Harnesses and connectors Wire connectors - Component diagram 16 CONNECTOR X-160 - Cab main harness to relay and fuse block – Roof CONNECTOR X-160 - Cab main harness to relay and fuse block – Roof WIRE NUMBER CIRCUIT REFERENCE ELECTRICAL SCHEMATIC FRAME NUMBER...
  • Page 942 Electrical systems - Harnesses and connectors Wire connectors - Component diagram 17 CONNECTOR X-170 - Multicontroller CONNECTOR X-170 - Multicontroller WIRE NUMBER CIRCUIT REFERENCE ELECTRICAL SCHEMATIC FRAME NUMBER CM-010EC (GN) SP-010E X-170 Multicontroller Wiring harnesses - Electrical schematic sheet 08 (55.100) CM-060FA (BK) SP-060F X-170 Multicontroller X-170 Multicontroller X-504...
  • Page 943 Electrical systems - Harnesses and connectors Wire connectors - Component diagram 18 CONNECTOR X-180 - Fuse block (F-070 to F-101) CONNECTOR X-180 - Fuse block (F-070 to F-101) WIRE NUMBER CIRCUIT REFERENCE ELECTRICAL SCHEMATIC FRAME NUMBER CM-5260GA (TN) SP-5260G EHR POWER X-180 Fuse Wiring harnesses - Electrical block (F-070 to F-101) schematic sheet 02 (55.100)
  • Page 944 Electrical systems - Harnesses and connectors CONNECTOR X-180 - Fuse block (F-070 to F-101) WIRE NUMBER CIRCUIT REFERENCE ELECTRICAL SCHEMATIC FRAME NUMBER CM-010H (GN) X-393 Cab main harness to front Wiring harnesses - Electrical loader harness X-180 Fuse block schematic sheet 02 (55.100) (F-070 to F-101) Wiring harnesses - Electrical schematic sheet 04 (55.100)
  • Page 945 Electrical systems - Harnesses and connectors CONNECTOR X-181 - Clutch pedal switch – Transmission CONNECTOR X-181 - Clutch pedal switch – Transmission WIRE NUMBER CIRCUIT REFERENCE ELECTRICAL SCHEMATIC FRAME NUMBER Wiring harnesses - Electrical CM-9269 (WH) X-181 Clutch pedal switch – Transmission X-504 Transmission schematic sheet 08 (55.100) Control Unit (TCU)
  • Page 946 Electrical systems - Harnesses and connectors CONNECTOR X-182 - Auto-shift programming switch CONNECTOR X-182 - Auto-shift programming switch WIRE NUMBER CIRCUIT REFERENCE ELECTRICAL SCHEMATIC FRAME NUMBER CM-7246 (TN) X-182 Auto-shift programming switch Wiring harnesses - Electrical X-504 Transmission Control Unit schematic sheet 08 (55.100) (TCU) CM-010ED (GN)
  • Page 947 Electrical systems - Harnesses and connectors CONNECTOR X-183 - Ground speed Power Take-Off (PTO) – Stationary operation switch CONNECTOR X-183 - Ground speed Power Take-Off (PTO) – Stationary operation switch WIRE NUMBER CIRCUIT REFERENCE ELECTRICAL SCHEMATIC FRAME NUMBER CM-2055 (WH) X-504 Transmission Control Unit Wiring harnesses - Electrical (TCU) X-183 Ground speed Power...
  • Page 948 Electrical systems - Harnesses and connectors CONNECTOR X-184 - Air brake pressure sensor (ground) CONNECTOR X-184 - Air brake pressure sensor (ground) WIRE NUMBER CIRCUIT REFERENCE ELECTRICAL SCHEMATIC FRAME NUMBER CM-060C (BK/WH) X-184 Air brake pressure sensor Wiring harnesses - Electrical (ground) SP-060 schematic sheet 03 (55.100) SVIL13TR00756AB...
  • Page 949 Electrical systems - Harnesses and connectors CONNECTOR X-185 - Air brake pressure sensor (signal) CONNECTOR X-185 - Air brake pressure sensor (signal) WIRE NUMBER CIRCUIT REFERENCE ELECTRICAL SCHEMATIC FRAME NUMBER CM-8010 (BR) X-377 Instrument cluster CN3 X-185 Wiring harnesses - Electrical Air brake pressure sensor (signal) schematic sheet 03 (55.100) SVIL13TR00756AC...
  • Page 950 Electrical systems - Harnesses and connectors Wire connectors - Component diagram 19 CONNECTOR X-197 - Battery isolator control switch CONNECTOR X-197 - Battery isolator control switch WIRE NUMBER CIRCUIT REFERENCE ELECTRICAL SCHEMATIC FRAME NUMBER RF-171B (VT) X-197 Battery isolator control switch Wiring harnesses - Electrical X-385 Cab main harness to roof schematic sheet 01 (55.100)
  • Page 951 Electrical systems - Harnesses and connectors CONNECTOR X-199 - Powershift input speed sensor CONNECTOR X-199 - Powershift input speed sensor WIRE NUMBER CIRCUIT REFERENCE ELECTRICAL SCHEMATIC FRAME NUMBER TR-060JB (BK/WH) X-199 Powershift input speed sensor SP-060J VMG1 ZF Ext TR-6000 (PK) X-300 Cab main harness to transmission harness X-199 Powershift input speed sensor...
  • Page 952 Electrical systems - Harnesses and connectors Wire connectors - Component diagram 20 CONNECTOR X-200 - Central Control Unit (CCU) – CN1A CONNECTOR X-200 - Central Control Unit (CCU) – CN1A WIRE NUMBER CIRCUIT REFERENCE ELECTRICAL SCHEMATIC FRAME NUMBER CM-010FB (GN) SP-010F X-200 Central Control Unit Wiring harnesses - Electrical (CCU) –...
  • Page 953 Electrical systems - Harnesses and connectors SVIL13TR00860AB In cab left-hand behind operator’s seat 82028493 47735452 03/07/2014 55.2 [55.100] / 224...
  • Page 954 Electrical systems - Harnesses and connectors Wire connectors - Component diagram 21 CONNECTOR X-210 - Central Control Unit (CCU) – CN1B CONNECTOR X-210 - Central Control Unit (CCU) – CN1B WIRE NUMBER CIRCUIT REFERENCE ELECTRICAL SCHEMATIC FRAME NUMBER CM-5545 (RD) X-388 Cab main harness to armrest Wiring harnesses - Electrical components X-210 Central Control...
  • Page 955 Electrical systems - Harnesses and connectors CONNECTOR X-210 - Central Control Unit (CCU) – CN1B WIRE NUMBER CIRCUIT REFERENCE ELECTRICAL SCHEMATIC FRAME NUMBER CM-810N (GN) X-210 Central Control Unit (CCU) Wiring harnesses - Electrical – CN1B X-094 Brake light switch – schematic sheet 09 (55.100) Right-hand Wiring harnesses - Electrical...
  • Page 956 Electrical systems - Harnesses and connectors Wire connectors - Component diagram 22 CONNECTOR X-220 - Central Control Unit (CCU) – CN2 CONNECTOR X-220 - Central Control Unit (CCU) – CN2 WIRE NUMBER CIRCUIT REFERENCE ELECTRICAL SCHEMATIC FRAME NUMBER CM-5035 (TN) X-220 Central Control Unit (CCU) Wiring harnesses - Electrical –...
  • Page 957 Electrical systems - Harnesses and connectors SVIL13TR00860AD In cab left-hand behind operator’s seat 87694552 47735452 03/07/2014 55.2 [55.100] / 228...
  • Page 958 Electrical systems - Harnesses and connectors Wire connectors - Component diagram 23 CONNECTOR X-230 - Central Control Unit (CCU) – CN3A CONNECTOR X-230 - Central Control Unit (CCU) – CN3A WIRE NUMBER CIRCUIT REFERENCE ELECTRICAL SCHEMATIC FRAME NUMBER CM-3024A (YE) X-405 Cab main harness to switch Wiring harnesses - Electrical panel harness 2 X-230 Central...
  • Page 959 Electrical systems - Harnesses and connectors SVIL13TR00860AE In cab left-hand behind operator’s seat 82016219 47735452 03/07/2014 55.2 [55.100] / 230...
  • Page 960 Electrical systems - Harnesses and connectors Wire connectors - Component diagram 24 CONNECTOR X-240 - Central Control Unit (CCU) – CN3B CONNECTOR X-240 - Central Control Unit (CCU) – CN3B WIRE NUMBER CIRCUIT REFERENCE ELECTRICAL SCHEMATIC FRAME NUMBER CM-7151 (BR) X-240 Central Control Unit (CCU) –...
  • Page 961 Electrical systems - Harnesses and connectors SVIL13TR00860AF In cab left-hand behind operator’s seat 87410946 47735452 03/07/2014 55.2 [55.100] / 232...
  • Page 962 Electrical systems - Harnesses and connectors Wire connectors - Component diagram 25 CONNECTOR X-250 - Home/enter switch CONNECTOR X-250 - Home/enter switch WIRE NUMBER CIRCUIT REFERENCE ELECTRICAL SCHEMATIC FRAME NUMBER CM-7281 (WH) X-250 Home/enter switch X-450 Wiring harnesses - Electrical Instrument cluster CN1 schematic sheet 04 (55.100) CM-057EB (BK)
  • Page 963 Electrical systems - Harnesses and connectors Wire connectors - Component diagram 26 CONNECTOR X-260 - Up/down menu switch CONNECTOR X-260 - Up/down menu switch WIRE NUMBER CIRCUIT REFERENCE ELECTRICAL SCHEMATIC FRAME NUMBER CM-2591 (BR) X-260 Up/down menu switch X-450 Wiring harnesses - Electrical Instrument cluster CN1 schematic sheet 04 (55.100) CM-057EF (BK)
  • Page 964 Electrical systems - Harnesses and connectors Wire connectors - Component diagram 28 CONNECTOR X-280 - Ground connection Central Control Unit (CCU) and Transmission Control Unit (TCU) CONNECTOR X-280 - Ground connection Central Control Unit (CCU) and Transmission Control Unit (TCU) WIRE NUMBER CIRCUIT REFERENCE ELECTRICAL SCHEMATIC FRAME...
  • Page 965 Electrical systems - Harnesses and connectors Wire connectors - Component diagram 29 CONNECTOR X-290 - Front axle differential lock – Switch CONNECTOR X-290 - Front axle differential lock – Switch WIRE NUMBER CIRCUIT REFERENCE ELECTRICAL SCHEMATIC FRAME NUMBER Wiring harnesses - Electrical schematic sheet 09 (55.100) CM-010FG (GN) X-290 Front axle differential lock –...
  • Page 966 Electrical systems - Harnesses and connectors CONNECTOR X-295 - Front loader diode (Stoll) CONNECTOR X-295 - Front loader diode (Stoll) WIRE NUMBER CIRCUIT REFERENCE ELECTRICAL SCHEMATIC FRAME NUMBER LR-3281 (BL) X-392 Front loader harness (Stoll) to front loader diode (Stoll) X-295 Front loader diode (Stoll) LR-3282A (GN) X-295 Front loader diode (Stoll) SA1...
  • Page 967 Electrical systems - Harnesses and connectors Wire connectors - Component diagram 30 CONNECTOR X-300 - Cab main harness to transmission harness CONNECTOR X-300 - Cab main harness to transmission harness WIRE NUMBER CIRCUIT REFERENCE ELECTRICAL SCHEMATIC FRAME NUMBER CM-7920 (VT) X-504 Transmission Control Unit Wiring harnesses - Electrical TR-7920 (VT)
  • Page 968 Electrical systems - Harnesses and connectors CONNECTOR X-300 - Cab main harness to transmission harness WIRE NUMBER CIRCUIT REFERENCE ELECTRICAL SCHEMATIC FRAME NUMBER CM-7904 (VT) X-300 Cab main harness to Wiring harnesses - Electrical TR-7904 (VT) transmission harness X-504 schematic sheet 03 (55.100) Transmission Control Unit (TCU) Wiring harnesses - Electrical X-300 Cab main harness to...
  • Page 969 Electrical systems - Harnesses and connectors CONNECTOR X-300 - Cab main harness to transmission harness WIRE NUMBER CIRCUIT REFERENCE ELECTRICAL SCHEMATIC FRAME NUMBER CM-060GD (BK/WH) SP-060G X-300 Cab main harness to Wiring harnesses - Electrical TR-060GD (BK/WH) transmission harness schematic sheet 03 (55.100) SP-060GD Sensor Ground Ext Wiring harnesses - Electrical XCM X-300 Cab main harness to...
  • Page 970 Electrical systems - Harnesses and connectors CONNECTOR X-300 - Cab main harness to transmission harness WIRE NUMBER CIRCUIT REFERENCE ELECTRICAL SCHEMATIC FRAME NUMBER Wiring harnesses - Electrical schematic sheet 03 (55.100) Wiring harnesses - Electrical CM-5030 (TN) X-200 Central Control Unit (CCU) – schematic sheet 04 (55.100) TR-5030 (TN) CN1A X-300 Cab main harness to...
  • Page 971 Electrical systems - Harnesses and connectors CONNECTOR X-300 - Cab main harness to transmission harness WIRE NUMBER CIRCUIT REFERENCE ELECTRICAL SCHEMATIC FRAME NUMBER CM-2027 (TN) X-300 Cab main harness to Wiring harnesses - Electrical TR-2027 (TN) transmission harness SP-5005 schematic sheet 03 (55.100) X-333 Radar sensor X-300 Cab main Wiring harnesses - Electrical harness to transmission harness...
  • Page 972 Electrical systems - Harnesses and connectors CONNECTOR X-300 - Cab main harness to transmission harness WIRE NUMBER CIRCUIT REFERENCE ELECTRICAL SCHEMATIC FRAME NUMBER CM-7080 (LG) X-300 Cab main harness to Wiring harnesses - Electrical TR-7080 (LG) transmission harness X-504 schematic sheet 03 (55.100) Transmission Control Unit (TCU) Wiring harnesses - Electrical X-300 Cab main harness to...
  • Page 973 Electrical systems - Harnesses and connectors SVIL13TR00763AB Rear left-hand underside of cab 87708538 87708541 47735452 03/07/2014 55.2 [55.100] / 244...
  • Page 974 Electrical systems - Harnesses and connectors CONNECTOR X-301 - Clutch D solenoid valve CONNECTOR X-301 - Clutch D solenoid valve WIRE NUMBER CIRCUIT REFERENCE ELECTRICAL SCHEMATIC FRAME NUMBER TR-7901E (OR) SP-7901 VPS2 X-301 Clutch D Wiring harnesses - Electrical solenoid valve schematic sheet 08 (55.100) TR-7930 (VT) X-301 Clutch D solenoid valve X-300...
  • Page 975 Electrical systems - Harnesses and connectors CONNECTOR X-303 - Constant engine speed – Selector switch CONNECTOR X-303 - Constant engine speed – Selector switch WIRE NUMBER CIRCUIT REFERENCE ELECTRICAL SCHEMATIC FRAME NUMBER SP-6515 (BR) X-405 Cab main harness to switch Wiring harnesses - Electrical panel harness 2 X-303 Constant schematic sheet 04 (55.100)
  • Page 976 Electrical systems - Harnesses and connectors CONNECTOR X-304 - Starter motor CONNECTOR X-304 - Starter motor WIRE NUMBER CIRCUIT REFERENCE ELECTRICAL SCHEMATIC FRAME NUMBER BT-001A (RD) X-304 Starter motor X-013 Alternator Wiring harnesses - Electrical schematic sheet 01 (55.100) SVIL13TR00699AC Rear right-hand engine 84138841 47735452 03/07/2014...
  • Page 977 Electrical systems - Harnesses and connectors CONNECTOR X-308 - Transmission oil pressure switch CONNECTOR X-308 - Transmission oil pressure switch WIRE NUMBER CIRCUIT REFERENCE ELECTRICAL SCHEMATIC FRAME NUMBER TR-4002 (RD) X-300 Cab main harness to Wiring harnesses - Electrical transmission harness X-308 schematic sheet 07 (55.100) Transmission oil pressure switch TR-010JF (GN)
  • Page 978 Electrical systems - Harnesses and connectors CONNECTOR X-309 - Transmission output speed sensor CONNECTOR X-309 - Transmission output speed sensor WIRE NUMBER CIRCUIT REFERENCE ELECTRICAL SCHEMATIC FRAME NUMBER X-309 Transmission output speed Wiring harnesses - Electrical TR-060JA (BK/WH) sensor SP-060J VMG1 ZF Ext schematic sheet 07 (55.100) X-309 Transmission output speed TR-7400 (YE)
  • Page 979 Electrical systems - Harnesses and connectors Wire connectors - Component diagram 31 CONNECTOR X-310 - Hydraulic oil heating – Solenoid valve CONNECTOR X-310 - Hydraulic oil heating – Solenoid valve WIRE NUMBER CIRCUIT REFERENCE ELECTRICAL SCHEMATIC FRAME NUMBER CM-7151 (BR) X-240 Central Control Unit (CCU) –...
  • Page 980 Electrical systems - Harnesses and connectors CONNECTOR X-314 - Hitch up/down switch – Cab inside CONNECTOR X-314 - Hitch up/down switch – Cab inside WIRE NUMBER CIRCUIT REFERENCE ELECTRICAL SCHEMATIC FRAME NUMBER Wiring harnesses - Electrical SP-5095 (PK) X-314 Hitch up/down switch – Cab inside X-405 Cab main harness to schematic sheet 11 (55.100) switch panel harness 2...
  • Page 981 Electrical systems - Harnesses and connectors CONNECTOR X-315 - Parking brake disengagement – Solenoid valve CONNECTOR X-315 - Parking brake disengagement – Solenoid valve WIRE NUMBER CIRCUIT REFERENCE ELECTRICAL SCHEMATIC FRAME NUMBER TR-8073 (VT) X-300 Cab main harness to Wiring harnesses - Electrical transmission harness X-315 Parking schematic sheet 09 (55.100) brake disengagement –...
  • Page 982 Electrical systems - Harnesses and connectors CONNECTOR X-316 - Transmission oil temperature sensor CONNECTOR X-316 - Transmission oil temperature sensor WIRE NUMBER CIRCUIT REFERENCE ELECTRICAL SCHEMATIC FRAME NUMBER X-316 Transmission oil temperature Wiring harnesses - Electrical TR-7500 (GN) sensor X-300 Cab main harness to schematic sheet 08 (55.100) transmission harness TR-060FB (BK/WH)
  • Page 983 Electrical systems - Harnesses and connectors CONNECTOR X-318 - Shuttle lever CONNECTOR X-318 - Shuttle lever WIRE NUMBER CIRCUIT REFERENCE ELECTRICAL SCHEMATIC FRAME NUMBER CM-7525A (GN) X-318 Shuttle lever SP-7525 Wiring harnesses - Electrical schematic sheet 08 (55.100) CM-7250A (GY) X-318 Shuttle lever SP-7250 CM-7260A (GY) X-318 Shuttle lever SP-7260...
  • Page 984 Electrical systems - Harnesses and connectors CONNECTOR X-319 - Clutch pedal switch – Start interlock CONNECTOR X-319 - Clutch pedal switch – Start interlock WIRE NUMBER CIRCUIT REFERENCE ELECTRICAL SCHEMATIC FRAME NUMBER Wiring harnesses - Electrical CM-1000A (WH) X-319 Clutch pedal switch – Start interlock X-130 Fuse block (F-001 to schematic sheet 08 (55.100) F-032)
  • Page 985 Electrical systems - Harnesses and connectors Wire connectors - Component diagram 32 CONNECTOR X-320 - Multicontroller CONNECTOR X-320 - Multicontroller WIRE NUMBER CIRCUIT REFERENCE ELECTRICAL SCHEMATIC FRAME NUMBER CM-5520DE (LG) SP-5520 X-320 Multicontroller Wiring harnesses - Electrical schematic sheet 12 (55.100) CM-060GF (BK/WH) SP-060G X-320 Multicontroller Wiring harnesses - Electrical...
  • Page 986 Electrical systems - Harnesses and connectors CONNECTOR X-321 - Foot throttle position sensor CONNECTOR X-321 - Foot throttle position sensor WIRE NUMBER CIRCUIT REFERENCE ELECTRICAL SCHEMATIC FRAME NUMBER X-321 Foot throttle position sensor Wiring harnesses - Electrical CM-6402 (GN) X-450 Instrument cluster CN1 schematic sheet 03 (55.100) CM-010CH (GN) SP-010C X-321 Foot throttle position...
  • Page 987 Electrical systems - Harnesses and connectors CONNECTOR X-322 - Clutch pedal sensor CONNECTOR X-322 - Clutch pedal sensor WIRE NUMBER CIRCUIT REFERENCE ELECTRICAL SCHEMATIC FRAME NUMBER Wiring harnesses - Electrical CM-060FD (BK) X-322 Clutch pedal sensor SP-060F schematic sheet 08 (55.100) CM-7525B (GN) X-322 Clutch pedal sensor SP-7525 CM-7430 (BK/WH)
  • Page 988 Electrical systems - Harnesses and connectors CONNECTOR X-323 - Front loader switches (mechanical control lever) Hydrac CONNECTOR X-323 - Front loader switches (mechanical control lever) WIRE NUMBER CIRCUIT REFERENCE ELECTRICAL SCHEMATIC FRAME NUMBER Wiring harnesses - Electrical FS-057CS (BK) SP-057CM X-323 Front loader switches (mechanical control lever) schematic sheet 15 (55.100) Wiring harnesses - Electrical...
  • Page 989 Electrical systems - Harnesses and connectors Stoll CONNECTOR X-323 - Front loader switches (mechanical control lever) WIRE NUMBER CIRCUIT REFERENCE ELECTRICAL SCHEMATIC FRAME NUMBER FS-057CS (BK) SP-057CM X-323 Front loader Wiring harnesses - Electrical switches (mechanical control lever) schematic sheet 15 (55.100) Wiring harnesses - Electrical X-323 Front loader switches FS-3279A (BL)
  • Page 990 Electrical systems - Harnesses and connectors CONNECTOR X-324 - Hand throttle sensor CONNECTOR X-324 - Hand throttle sensor WIRE NUMBER CIRCUIT REFERENCE ELECTRICAL SCHEMATIC FRAME NUMBER CM-6450 (GY) X-450 Instrument cluster CN1 X-324 Wiring harnesses - Electrical Hand throttle sensor schematic sheet 03 (55.100) CM-6440 (GY) X-324 Hand throttle sensor X-450...
  • Page 991 Electrical systems - Harnesses and connectors CONNECTOR X-326 - Hitch position control potentiometer CONNECTOR X-326 - Hitch position control potentiometer WIRE NUMBER CIRCUIT REFERENCE ELECTRICAL SCHEMATIC FRAME NUMBER Wiring harnesses - Electrical CM-5520A (LG) SP-5520 X-326 Hitch position control potentiometer schematic sheet 12 (55.100) CM-060GA (BK/WH) SP-060G X-326 Hitch position control...
  • Page 992 Electrical systems - Harnesses and connectors CONNECTOR X-327 - Hitch electronic control panel CONNECTOR X-327 - Hitch electronic control panel WIRE NUMBER CIRCUIT REFERENCE ELECTRICAL SCHEMATIC FRAME NUMBER Wiring harnesses - Electrical SP-5120 (PK) X-404 Cab main harness to switch panel harness 1 X-327 Hitch schematic sheet 12 (55.100) electronic control panel...
  • Page 993 Electrical systems - Harnesses and connectors CONNECTOR X-328 - Hitch position sensor CONNECTOR X-328 - Hitch position sensor WIRE NUMBER CIRCUIT REFERENCE ELECTRICAL SCHEMATIC FRAME NUMBER X-328 Hitch position sensor X-300 Wiring harnesses - Electrical TR-5520DC (LG) Cab main harness to transmission schematic sheet 12 (55.100) harness TR-5080 (PK)
  • Page 994 Electrical systems - Harnesses and connectors CONNECTOR X-329 - Hitch up/down switch – Fender left-hand CONNECTOR X-329 - Hitch up/down switch – Fender left-hand WIRE NUMBER CIRCUIT REFERENCE ELECTRICAL SCHEMATIC FRAME NUMBER Wiring harnesses - Electrical CM-5100C (PK) X-329 Hitch up/down switch – Fender left-hand SP-5100 schematic sheet 11 (55.100) CM-5005E (TN)
  • Page 995 Electrical systems - Harnesses and connectors Wire connectors - Component diagram 33 CONNECTOR X-330 - Hitch up/down switch – Fender right-hand CONNECTOR X-330 - Hitch up/down switch – Fender right-hand WIRE NUMBER CIRCUIT REFERENCE ELECTRICAL SCHEMATIC FRAME NUMBER CM-5100B (PK) X-330 Hitch up/down switch –...
  • Page 996 Electrical systems - Harnesses and connectors CONNECTOR X-331 - Draft pin sensor left-hand CONNECTOR X-331 - Draft pin sensor left-hand WIRE NUMBER CIRCUIT REFERENCE ELECTRICAL SCHEMATIC FRAME NUMBER Wiring harnesses - Electrical TR-060GJ (BK/WH) X-331 Draft pin sensor left-hand SP-060GD Sensor Ground Ext XCM schematic sheet 12 (55.100) TR-5040 (TN) X-331 Draft pin sensor left-hand...
  • Page 997 Electrical systems - Harnesses and connectors CONNECTOR X-332 - Draft pin sensor right-hand CONNECTOR X-332 - Draft pin sensor right-hand WIRE NUMBER CIRCUIT REFERENCE ELECTRICAL SCHEMATIC FRAME NUMBER TR-060GH (BK/WH) SP-060GD Sensor Ground Ext XCM Wiring harnesses - Electrical X-332 Draft pin sensor right-hand schematic sheet 12 (55.100) TR-5040A (GN) X-332 Draft pin sensor right-hand...
  • Page 998 Electrical systems - Harnesses and connectors CONNECTOR X-333 - Radar sensor CONNECTOR X-333 - Radar sensor WIRE NUMBER CIRCUIT REFERENCE ELECTRICAL SCHEMATIC FRAME NUMBER TR-2028 (GN) X-333 Radar sensor X-300 Cab main Wiring harnesses - Electrical harness to transmission harness schematic sheet 11 (55.100) TR-057DM (BK) X-333 Radar sensor SP-057DH...
  • Page 999 Electrical systems - Harnesses and connectors CONNECTOR X-334 - Raise solenoid valve CONNECTOR X-334 - Raise solenoid valve WIRE NUMBER CIRCUIT REFERENCE ELECTRICAL SCHEMATIC FRAME NUMBER TR-5030 (TN) X-334 Raise solenoid valve X-300 Wiring harnesses - Electrical Cab main harness to transmission schematic sheet 12 (55.100) harness TR-5035 (TN)
  • Page 1000 Electrical systems - Harnesses and connectors CONNECTOR X-335 - Lower solenoid valve CONNECTOR X-335 - Lower solenoid valve WIRE NUMBER CIRCUIT REFERENCE ELECTRICAL SCHEMATIC FRAME NUMBER TR-5025 (TN) X-335 Lower solenoid valve X-300 Wiring harnesses - Electrical Cab main harness to transmission schematic sheet 12 (55.100) harness TR-5035A (TN)

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