Water Pump On; Flame Sensor Module; Test Points - ITR Oasis® Zephyr ™ Oasis Zephyr HW Installation And Operating Manual

Diesel heating system for recreational vehicles
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Section 10. Troubleshooting
Test
Component Results / Optimal Condition
Point
TP1
Flame Sensor A voltage meter should show a voltage of about 2 volts if the flame sensor
TP2
Combustion
TP3
Combustion
Fan Current
TP4
5v Power
Supply
TP5
8v Power
Supply
International Thermal Research
10.18 Water Pump On (Green)
The green light located directly under the LED digit on the main
board will come on whenever the circulating water pump is
energized.

10.19 Flame Sensor Module

The Flame Sensor consists of a sealed module with a photodiode
aimed at the flame, a red LED indicator light and 3 wires, red (+),
black (-), and yellow (signal) connected to the main board. Under
normal operating conditions whenever the burner ignition begins,
the red LED will flash once indicating the red and black wires are
connected and the module is receiving power and working
properly. Once the burner is ignited, the LED will begin to flicker
like the flame. If for any reason the flame is extinguished, the
flickering will stop and the board will shut down the heater.
If the yellow (signal) wire is disconnected, the board will shut
down. If all the wires are properly connected with module flashing
and the board still shuts down, diagnostic code 7 Flame Out, the
board may be defective.

10.20 Test Points

The test points on the electrical control board allow for testing and
troubleshooting of the ITR heater's electrical system. You will need
a voltage meter to plug into the test points
detects a flame. If not, the voltage will be 0 volts.
An oscilloscope will show a 0 to 5-volt square wave with a frequency of
about 60 Hz, if the flame sensor is detecting a flame.
The voltage will be between 4 and 5 volts if the combustion fan is operating
Fan
correctly; 1 volt if the combustion fan is not drawing any current (open).
The voltage will be between 1 and 5 volts if the combustion fan is drawing
normal current, and 0 volts if the combustion fan is not drawing current.
The voltage should be between 4.8 and 5 volts. A lower voltage indicates a
problem with the voltage supply to the logic of the control board.
The voltage should be between 7.9 and 8 volts. A lower voltage indicates
a problem with the voltage supply to the logic of the control board.
.
10-9

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