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MAINTENANCE SPECIFICATIONS
ENGINE
Model
Cylinder head:
Volume (with spark plug)
<Warp limit>
500
600 / 700
Cylinder:
Material
Bore size
<Taper limit>
<Out-of-round limit>
Piston:
Piston size (D)
a
Measuring point
Piston to-cylinder clearance
<Limit>
Piston pin bore inside
diameter
Piston pin:
Piston pin outside diameter
Piston pin length
Piston ring:
Sectional sketch
Top Ring
2nd Ring
End gap (installed)
Top Ring
2nd Ring
Side clearance
Top Ring
2nd Ring
Coating
Top Ring
2nd Ring
MAINTENANCE SPECIFICATIONS
SX500D
23.3 X 23.9 cm
3
<0.03 mm (0.0012 in)>
Lines indicate straight
edge measurement.
Aluminum alloy with
dispersion coating
68.00 X 68.02 mm
(2.677 X 2.678 in)
<0.05 mm (0.0019 in)>
<0.01 mm (0.0004 in)>
67.930 X 67.935 mm
(2.6745 X 2.6746 in)
25 mm (0.98 in)
0.095 X 0.100 mm
(0.0037 X 0.0039 in)
<0.1 mm (0.004 in)>
20.004 X 20.015 mm
(0.7876 X 0.7880 in)
19.995 X 20.000 mm
(0.7872 X 0.7874 in)
55.7 X 56.0 mm
(2.193 X 2.205 in)
Keystone
B = 1.2 mm (0.047 in)
T = 2.65 mm (0.104 in)
Keystone
B = 1.2 mm (0.047 in)
T = 2.65 mm (0.104 in)
0.45 X 0.60 mm
(0.0178 X 0.024 in)
0.45 X 0.60 mm
(0.0178 X 0.024 in)
0.02 X 0.06 mm
(0.0008 X 0.0024 in)
0.02 X 0.06 mm
(0.0008 X 0.0024 in)
Chrome plate /
Ferox coating
Chrome plate /
Ferox coating
–66–
SX600D
SX700D
18.7 X 19.3 cm
22.9 X 23.5 cm
3
z
z
z
z
z
z
65.000 X 65.014 mm
70.50 X 70.52 mm
(2.5591 X 2.5596 in)
(2.775 X 2.776 in)
z
z
z
z
64.930 X 64.935 mm
70.425 X 70.430 mm
(2.5563 X 2.5565 in)
(2.7727 X 2.7728 in)
10 mm (0.39 in)
15 mm (0.59 in)
0.65 X 0.70 mm
0.070 X 0.075 mm
(0.0026 X 0.0028 in)
(0.0028 X 0.0030 in)
z
z
z
z
z
z
z
z
z
z
z
z
T = 2.55 mm (0.100 in)
T = 2.55 mm (0.100 in)
z
z
z
z
T = 2.55 mm (0.100 in)
T = 2.55 mm (0.100 in)
0.35 X 0.55 mm
0.35 X 0.55 mm
(0.0137 X 0.0217 in)
(0.0137 X 0.0217 in)
0.35 X 0.55 mm
0.35 X 0.55 mm
(0.0137 X 0.0217 in)
(0.0137 X 0.0217 in)
z
z
z
z
z
z
z
z
SPEC
3
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