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Table of Contents
Summary of Contents for Pilz PMCenergy SD
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Page 3: Table Of Contents
Disposing of an Dynamic Energy Storage Unit ........26 Operating Manual PMCenergy SD... - Page 4 Other tasks ............. . . 30 Ordering data Operating Manual PMCenergy SD 1004547-EN-01...
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Page 5: Introduction
• Make an effort to understand it. Only then will you be able to operate the Dynamic Energy Storage Unit safely and as intended. • Always follow the instructions given in the Operating Manual. • Keep this Operating Manual close to the device. Operators must know where it is kept. Operating Manual PMCenergy SD 1004547-EN-01... -
Page 6: Abbreviations
The lamp illuminates. Image items and Important details are marked with numbers (e.g. ) in diagrams. relationship between This is referred to in the text by this number after the associated detail. text and image Operating Manual PMCenergy SD 1004547-EN-01... -
Page 7: Definitions
Instruction about Property damage. Information Additional information is identified as follows: Pictogram Instruction about Additional assistance or other useful information. Application Application" stands for "drive unit with frequency converter" or "servo drive" in this Operating Manual. Operating Manual PMCenergy SD 1004547-EN-01... -
Page 8: Description Of The Device
Unauthorised modifications will invalidate all claims under warranty and liability. Repairs Repairs may only be undertaken by the manufacturer. Applied guidelines The Dynamic Energy Storage Unit meets the basic requirements of the 2014/35/EU directive (Low Voltage Directive) and the 2014/30/EU directive (EMC directive). Operating Manual PMCenergy SD 1004547-EN-01... -
Page 9: Type Designation
Description of the device Type designation Fig. 1: Type designation Description of the expansion module, ( Chapter 7, page 27). Operating Manual PMCenergy SD 1004547-EN-01... -
Page 10: Overview Diagram
Mounting holes (4x), dia. 6.5 Warnings Connecting terminals for extension RS422 communication interface module (X1) (X4 plug) Indicator LED Connecting terminal for DC link and brake chopper Label showing installation location Earth connection Type plate Operating Manual PMCenergy SD 1004547-EN-01... -
Page 11: Type Plate
Description of the device Type plate Fig. 3: Type plate Type designation Serial number Year of manufacture Technical data Operating Manual PMCenergy SD 1004547-EN-01... -
Page 12: Labels On The Housing
"Danger! Risk of electric shock. After the power supply is switched off there is a dangerous supply voltage, please read the operator's manual." Meaning: The high DC voltage on the live parts will fall slowly. Operating Manual PMCenergy SD 1004547-EN-01... -
Page 13: Ambient Conditions
Dimensions and weight Width 100 mm Depth 201 mm Height 300 mm Weight approx. 6.9 kg 2.10 Noise emission The Dynamic Energy Storage Unit does not emit any significant amount of noise (< 70 dB(A)). Operating Manual PMCenergy SD 1004547-EN-01... -
Page 14: Basic Safety Instructions
Functional faults No electrical equipment may be used near to the Dynamic Energy Storage Unit which could impair its function. Vibrations The Dynamic Energy Storage Unit may not be subject to any shock or vibration. Operating Manual PMCenergy SD 1004547-EN-01... - Page 15 • Marking for proper connection of the power supply, the electrical load and its Laboratories (UL) regulation. • For use in the following environment classification: Pollution Degree 2. • Maximum ambient temperature (air): 40° C. Operating Manual PMCenergy SD 1004547-EN-01...
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Page 16: Transport / Storage / Installation
Carefully remove the Dynamic Energy Storage Unit from its packaging. ⌧ Check that nothing is missing and that it is undamaged. ⌧ Dispose of the packaging in accordance with local regulations for cardboard boxes ⌧ and recyclable materials. Operating Manual PMCenergy SD 1004547-EN-01... -
Page 17: Installing The Dynamic Energy Storage Unit
Fig. 4: Drilling template Install the Dynamic Energy Storage Unit according to the drilling template, ⌧ vertically, using four bolts (M6). The power connection is at the bottom. Check that it is firmly seated. ⌧ Operating Manual PMCenergy SD 1004547-EN-01... -
Page 18: Earthing The Dynamic Energy Storage Unit
(wire cross- ⌧ section according to national standards). For screened cables, the screen must also be connected to the earthing connection. ⌧ Carry out a safety inspection according to German standard BGV A3. ⌧ Operating Manual PMCenergy SD 1004547-EN-01... -
Page 19: Commissioning
Dynamic Energy Storage Unit and the application must not be longer than 1.0 m, must be laid as a twisted pair and must be proof against short-circuits. Fig. 6: Connection diagram Application (servo amplifier) Dynamic Energy Storage Unit Operating Manual PMCenergy SD 1004547-EN-01... - Page 20 ⌧ Remove the discharge bridge between "–DC" (black terminal) and "BR" ⌧ (grey terminal). Make sure that there is no voltage between "–DC" (black terminal) and "+DC" ⌧ (red terminal). Operating Manual PMCenergy SD 1004547-EN-01...
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Page 21: Connecting Two Or More Dynamic Energy Storage Units In Parallel
Connecting two or more Dynamic Energy Storage Units in parallel Several Dynamic Energy Storage Unit may also be connected to the DC link in par- allel by the "–DC" (black), "BR" (grey) and "+DC" (red) terminals. For procedure, see Chapter 5.1). Operating Manual PMCenergy SD 1004547-EN-01... -
Page 22: Connecting Two Or More Servo Amplifiers With A Dc Link System To A Dynamic Energy Storage Unit
(only for Dynamic Energy Storage Unit with a fixed setting for the working voltage on the DC link) Connect the Dynamic Energy Storage Unit to any servo amplifier. ⌧ Do not connect the brake resistor line (fixed default setting). ⌧ Operating Manual PMCenergy SD 1004547-EN-01... -
Page 23: Connecting The Rs422 Communication Interface
+24V connect with the supply voltage +5...26 V connect with the external RX+ interface connect with the external RX- interface + 5...26 V Fig. 10: The pin assignments of connector X4 and the external interface Operating Manual PMCenergy SD 1004547-EN-01... -
Page 24: Disconnecting The Dynamic Energy Storage Unit
Disconnect the Dynamic Energy Storage Unit from the DC link. ⌧ The discharge bridge must remain inserted as long as the Dynamic Energy Storage Unit is detached from the DC link. Reconnect the application to the main power supply. ⌧ Operating Manual PMCenergy SD 1004547-EN-01... -
Page 25: Conditioning The Dynamic Energy Storage Unit
The Dynamic Energy Storage Unit will be conditioned (charged up). Wait for the duration of the conditioning period which corresponds to the length of ⌧ the voltage-free period ( Fig. 12). The application can then be enabled again. Operating Manual PMCenergy SD 1004547-EN-01... -
Page 26: Other Tasks
Disconnect the Dynamic Energy Storage Unit ( Page 24, chap. 5.5 "Disconnect- ⌧ ing the Dynamic Energy Storage Unit"). Remove the Dynamic Energy Storage Unit. ⌧ Return the Dynamic Energy Storage Unit to the manufacturer. ⌧ Operating Manual PMCenergy SD 1004547-EN-01... -
Page 27: Extension Module (Option)
Energy Storage Unit from the DC link ( Page 24, "Discon- necting the Dynamic Energy Storage Unit"). Disconnect the Dynamic Energy Storage Unit from the DC link. ⌧ Page 24, "Disconnecting the Dynamic Energy Storage Unit")..(next page)... ⌧ Operating Manual PMCenergy SD 1004547-EN-01... - Page 28 Fig. 14: Discharging the Dynamic Energy Storage Unit (top side of the housing) On the extension module, undo the connecting cable from X2, connect it X1 on the ⌧ Dynamic Energy Storage Unit and wait approx. 30 seconds. The Dynamic Energy Storage Unit will be discharged. Operating Manual PMCenergy SD 1004547-EN-01...
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Page 29: Connecting An Additional Extension Module
Fig. 16: Discharging extension module 2 (top side of the housing) On extension module 2, plug the supplied connecting cable into X2 and X3 and ⌧ wait for approximately 30 seconds. Extension module 2 will be discharged. Operating Manual PMCenergy SD 1004547-EN-01... -
Page 30: Disconnecting An Extension Module
The Dynamic Energy Storage Unit and two extension modules are connected. Disconnecting an extension module See Dynamic Energy Storage Unit ( Chapter 5.5, page 24). Other tasks See Dynamic Energy Storage Unit ( Chapter 6, page 26). Operating Manual PMCenergy SD 1004547-EN-01... -
Page 31: Ordering Data
Ordering data RDERING DATA Order No. Product type Features 8176860 PMCenergy SD.B2 Dynamic Energy Storage Unit 8176862 PMCenergy SD.E1 Extension module Operating Manual PMCenergy SD 1004547-EN-01... - Page 32 Technical support is available from Pilz round the clock. Americas Australia Scandinavia Brazil +61 3 95600621 +45 74436332 +55 11 97569-2804 Spain Canada Europe +34 938497433 +1 888-315-PILZ (315-7459) Austria Switzerland Mexico +43 1 7986263-0 +41 62 88979-30 +52 55 5572 1300...