Riello Burners RIELLO 40 Series Installation & Operating Manual
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- Page 2 RIELLO 40 SERIES MODELS 40 F3 & F5 EQUIPPED WITH ELECTRONIC AIR SHUTTER INSTALLATION & OPERATING MANUAL RESIDENTIAL OIL BURNERS NOTE: The settings in this manual are for retrofit applications. If this burner is being installed on a packaged unit (burner comes with the boiler or furnace), then follow the settings on the OEM page, as settings may differ.
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Page 3: Table Of Contents
TABLE OF CONTENTS TECHNICAL DATA - Model F3 ..................3 TECHNICAL DATA – Model F5 ..................4 OIL BURNER COMPONENT IDENTIFICATION............5 Serial Number Identification....................5 INITIAL SET-UP ......................5 ASSEMBLY OF AIR TUBE TO BURNER CHASSIS ............ 6 MOUNTING BURNER TO BOILER OR FURNACE............. 6 Method 1-Universal Mounting Flange ................ -
Page 4: Technical Data - Model F3
RIELLO 40 F3 TECHNICAL DATA DIMENSIONS MODEL F3 8 15/32 9 59/64 6 15/32 3 1/2 8 29/32 Inches E1: 10-inch long (254mm) tubes are also available. SPECIFICATIONS FUEL: NO heavier than # 2 FUEL OIL FIRING RATE: 0.50 to 0.95 US GPH EFFECTIVE OUTPUT: 70,000 to 133,000 BTU/h VOLTAGE (Single Phase):... -
Page 5: Technical Data - Model F5
RIELLO 40 F5 TECHNICAL DATA DIMENSIONS MODEL F5 9 11/64 10 11/16 7 3/32 3 1/2 9 13/32 Inches E1: 10-inch long (254mm) tubes are also available. SPECIFICATIONS FUEL: NO heavier than # 2 FUEL OIL FIRING RATE: 0.75 to 1.65 US GPH EFFECTIVE OUTPUT: 105,000 to 231,000 BTU/h VOLTAGE (Single Phase):... -
Page 6: Oil Burner Component Identification
OIL BURNER COMPONENTS IDENTIFICATION STANDARD RIELLO OIL BURNER MODELS 40 F3 & 40 F5 BURNER KEY COMPONENTS 1. 530 SE/C INTEGRATED PRIMARY CONTROL 7. ELECTRONIC AIR SHUTTER ASSY. 2. PRIMARY CONTROL SUB-BASE 8. WIRE HARNESS FOR AIR SHUTTER 3. FUEL UNIT (PUMP) 9. -
Page 7: Assembly Of Air Tube To Burner Chassis
ASSEMBLY OF AIR TUBE TO BURNER CHASSIS The air tube and drawer assembly are shipped in a carton separate from the burner chassis. Choose the proper air tube length to obtain the tube insertion for the specific installation. A) Remove the AIR TUBE and BURNER CHASSIS from their respective cartons. B) Remove the DRAWER ASSEMBLY (1) from inside the AIR TUBE by loosening the screw (2). -
Page 8: Method 1-Universal Mounting Flange
METHOD 1 – UNIVERSAL MOUNTING FLANGE A) Insert the two BOLTS (1) into the UNIVERSAL MOUNTING FLANGE (10) from the flat side, ensuring the bolt heads are flush with the flat surface. Secure in place using two special CHROME NUTS (2) provided. -
Page 9: Method 3-Pedestal Mount
METHOD 3 – PEDESTAL MOUNT Secure the MOUNTING FLANGE to MOUNTING PEDESTAL using the hardware provided with the pedestal. Secure burner to MOUNTING FLANGE as in METHOD 1, item A, C and D. NOTE: It is suggested that the pedestal be anchored in position on the floor by installing brackets over the pedestal tube and securing brackets to the floor. -
Page 10: Application Field Wiring
APPLICATION FIELD WIRING WIRING DIAGRAM SHOWN BELOW FOR STANDARD RIELLO 530 SE/C PRIMARY CONTROL BOX INSTALLATION NOTE: ELECTRONIC AIR SHUTTER REQUIRES A CONSTANT 120V POWER SUPPLY TO THE AUX TERMINAL, FAILURE TO PROVIDE THIS WILL RESULT IN NO BURNER OPERATION OR AIR SHUTTER WILL NOT CLOSE. R E C O M M E N D E D F I E L D W I R I N G F O R T Y P I C A L A P P L I C A T I O N S 1 2 0 V O P E R A T E D S Y S T E M S... -
Page 11: Nozzle Placement
NOZZLE PLACEMENT A) Determine the proper firing rate for the boiler or furnace units, considering the specific application, and then use the Burner Setup charts on page 15 to select the proper nozzle and pump pressure to obtain the required input from the burner. -
Page 12: Electrode Setting
ELECTRODE SETTING IMPORTANT: THIS DIMENSIONS MUST BE OBSERVED AND VERIFIED. 5/32" - 4mm 13/64" 5/64" to 7/64" or 2 to2.5mm TURBULATOR SETTING A) Loosen NUT (1), and then turn SCREW (2) until the INDEX MARKER (3) is aligned with the correct index number as per the Burner Setup charts, or OEM specifications given with the appliance. -
Page 13: Single Line (Gravity Feed)
SINGLE LINE (GRAVITY FEED SYSTEM) A) The burner is shipped configured for use in single line applications. No changes to the oil pump are required for use in single line applications. NOTE: If the pump cover (1) is removed for any reason, be sure the O-ring (2), is properly seated in the pump cover (1) before re-attaching the pump cover to the pump housing. -
Page 14: Pump Purge
line system, supply and return lines should be the same diameter and both should extend to the same depth inside the fuel tank. Be sure there are no air leaks or blockages in the piping system. Any obstructions in the return line will cause failure of the pump shaft seal. Do not exceed the pipe lengths indicated in the tables on page 10. -
Page 15: Two Line (Lift System)
B) TWO LINE (LIFT SYSTEM) Turn off the main power source to the burner and remove the air tube cover. Shines a light source on the photocell (now visible where the air tube cover was removed), return power to the burner and activate the burner. -
Page 16: Burner Adjustment Tables
BURNER ADJUSTMENT TABLES NON-RETROFIT APPLICATIONS If this burner is being installed in a packaged unit (i.e. Burner comes with a boiler or furnace), follow the installation and set-up instructions supplied with the heating appliance, as settings will differ from those shown in this manual. -
Page 17: Amulet Installation Instructions
AMULET INSTALLATION INSTRUCTIONS (Required on some models) The amulets provided have been selected by Riello to protect the combustion tube from hot exhaust gases and flame. This protection may be needed in applications where the combustion tube opening in the combustion chamber refractory is larger than the tube outside diameter. -
Page 18: Sequence Of Operation
closed closed C6501000 F3-F5 I-O manual Rev4_3... - Page 19 closed C6501000 F3-F5 I-O manual Rev4_3...
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Page 20: Exploded Parts View
C6501000 F3-F5 I-O manual Rev4_3... -
Page 21: Parts List
RIELLO SPARE PARTS LIST revised November 6, 2002 • Indicates applicable model for each part. CODE DESCRIPTION CODE DESCRIPTION 3007232 • Burner Back Cover C7001029 • • Primary Control 3007233 • Burner Back Cover 3005854 • • Semi Flange (2 Required) 3006992 •... -
Page 22: Start Up Form
35 Pond Park Rd. 2165 Meadowpine Blvd. Hingham, MA 02043 Mississauga, On L5H R2 Phone: 781-749-8292 Phone: 905-542-0303 Toll Free: 800-992-7637 Toll Free: 800-387-3898 Fax: 781-740-2069 Fax: 905-542-1525 BURNER START- UP FORM * Burner S/N. or Model: Appliance: Installer name: Installation date: Company:... -
Page 23: Installation Precautions
assistance is required. Please complete this form, fax it or mail it at the address/fax above, or send an e-mail with the information listed below to: techservices@riellocanada.com INSTALLATION PRECAUTIONS AIR FOR COMBUSTION Do not install burner in room with insufficient air for combustion. Be sure there is an adequate air supply for combustion if the boiler/furnace room is enclosed. - Page 24 C6501000 F3-F5 I-O manual Rev4_3...
- Page 25 35 Pond Park Road 2165 Meadowpine Blvd Hingham, MA 02043 Mississauga, ON L5N 6H6 Phone 781-749-8292 Phone 905-542-0303 Toll Free 800-992-7637 Toll Free 800-387-3898 Fax 781-740-2069 Fax 905-542-1525 www.riellousa.com www.riellocanada.com Technical Support Hotline 1-800-4-RIELLO 1-800-474-3556 C6501000 F3-F5 I-O manual Rev4_3...