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Emergency Locator Transmitter 453-5000 C406-2 Emergency Locator Transmitter 453-5001 C406-2HM Page 1 of 66 MAY 28/2020 25-62-11 570-5000 Rev. U Initial Issue JUN 30/1999 ARTEX PRODUCTS / ACR ELECTRONICS, INC. 5757 Ravenswood Rd, Ft. Lauderdale, FL 33312 Cage Code: 18560...
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ARTEX PRODUCTS / ACR ELECTRONICS, INC DESCRIPTION, OPERATION, INSTALLATION AND MAINTENANCE MANUAL C406-2 (453-5000), C406-2HM (453-5001) NOTICES THE INFORMATION CONTAINED HEREIN IS NOT PROPRIETARY. Information in this manual is subject to change without notice. ACR Electronics makes no warranty, expressed or implied, with regard to this manual, including but not limited to any implied warranties of merchantability, fitness for a particular purpose, and non-infringement.
ARTEX PRODUCTS / ACR ELECTRONICS, INC DESCRIPTION, OPERATION, INSTALLATION AND MAINTENANCE MANUAL C406-2 (453-5000), C406-2HM (453-5001) RECORD OF REVISIONS REVISION CHANGE DATE REVISION CHANGE DATE RELEASE Jun 30/1999 ECO 16044 Jun 19/2015 ECO 16887 Mar 30/2018 ECO 1493 Sep 07/2000...
ARTEX PRODUCTS / ACR ELECTRONICS, INC DESCRIPTION, OPERATION, INSTALLATION AND MAINTENANCE MANUAL C406-2 (453-5000), C406-2HM (453-5001) SERVICE BULLETIN LIST SERVICE ISSUE MANUAL MANUAL SUBJECT BULLETIN NO DATE REV NO REV DATE 25-62-11 570-5000 Rev. U Company Confidential Page 4 of 66...
ARTEX PRODUCTS / ACR ELECTRONICS, INC DESCRIPTION, OPERATION, INSTALLATION AND MAINTENANCE MANUAL C406-2 (453-5000), C406-2HM (453-5001) LIST OF EFFECTIVE PAGES SUBJECT PAGE DATE SUBJECT PAGE DATE May 28/20 Title Page May 28/20 Test and Fault Isolation (cont.) May 28/20 May 28/20...
ARTEX PRODUCTS / ACR ELECTRONICS, INC DESCRIPTION, OPERATION, INSTALLATION AND MAINTENANCE MANUAL C406-2 (453-5000), C406-2HM (453-5001) TABLE OF CONTENTS RECORD OF REVISIONS ..........................3 SERVICE BULLETIN LIST ........................... 4 LIST OF EFFECTIVE PAGES........................5 TABLE OF CONTENTS ..........................6 LIST OF FIGURES ............................. 9 INTRODUCTION .............................
Installation e) Registration Illustrated Parts List 2) In the United States, the C406-2 Series ELT must be installed and maintained in accordance with the requirements herein and 14 CFR, FAR Parts 43, and 91; and other airworthiness requirements, as applicable.
ARTEX PRODUCTS / ACR ELECTRONICS, INC DESCRIPTION, OPERATION, INSTALLATION AND MAINTENANCE MANUAL C406-2 (453-5000), C406-2HM (453-5001) TASK 25-62-11-990-802 2. Model Descriptions SUBTASK 25-62-11-990-001 A. C406-2 1) The C406-2 is a type AF (Automatic Fixed) ELT, which transmits on 121.5, 243.0, and 406 MHz.
LITHIUM BATTERY SAFETY CONCERNS INCLUDE THE POSSIBILITY OF FIRE, VENTING VIOLENTLY, AND VENTING OF TOXIC GASES. 1) The lithium battery pack used on the C406-2 Series ELT is certified under TSO C142. a) The conditions and tests required for TSO approval of this battery are minimum performance standards.
SUBTASK 25-62-11-990-002 B. Discussion 1) The 406 MHz transmitter frequency of the C406-2 Series ELT was originally 406.025 MHz. In order to comply with COSPAS-SARSAT frequency allocation requirements, changes to the 406 MHz frequency may occur since the original release of this product.
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ARTEX PRODUCTS / ACR ELECTRONICS, INC DESCRIPTION, OPERATION, INSTALLATION AND MAINTENANCE MANUAL C406-2 (453-5000), C406-2HM (453-5001) Designated Engineering Representative – An individual qualified and designated by the FAA to approve, or recommend approval, of technical data to the FAA. DRIP LOOP Extra wire length used to form a U-shaped bend in a wire or cable.
ARTEX PRODUCTS / ACR ELECTRONICS, INC DESCRIPTION, OPERATION, INSTALLATION AND MAINTENANCE MANUAL C406-2 (453-5000), C406-2HM (453-5001) SCREEN ROOM The term “Screen Room”, within the context of this document, refers to a room designed to suppress RF signals, such that the broadcast of an ELT placed in the screen room cannot reach the SAR satellite system.
DO-204, “Minimal Operational Performance Standards for 406 MHz Emergency Locator Transmitters (ELT)” SUBTASK 25-62-11-990-002 B. Other Documents 1) The following documents are available on-line at the Artex products web site at www.acrartex.com from ACR Electronics upon request. a) 570-1000, “ELT Test Set (ETS) Operation Manual”...
ARTEX PRODUCTS / ACR ELECTRONICS, INC DESCRIPTION, OPERATION, INSTALLATION AND MAINTENANCE MANUAL C406-2 (453-5000), C406-2HM (453-5001) DESCRIPTION AND OPERATION TASK 25-62-11-870-801 1. Description SUBTASK 25-62-11-870-001 A. Functional Overview 1) The ELT automatically activates during a crash and transmits the standard sweep tone on 121.5 and 243.0 MHz.
C406-2 (453-5000), C406-2HM (453-5001) SUBTASK 25-62-11-870-002 B. Components 1) The C406-2 Series ELT main assembly is housed in a high impact, fire resistant, polycarbonate plastic case, which is enclosed in a protective mounting frame assembly made of similar material. See Figure NOTE:...
3) The buzzer (i.e., horn) provides an audible alert when the ELT is active. See Figure 4. Figure 4 Buzzer 4) The battery pack for the C406-2 Series ELT consists of four “D” size lithium manganese dioxide cells connected in series. To prevent the cells from being charged, diodes are connected across each cell and fuses are connected to the output.
Figure 7 ELT Operational Flow Diagram 2) A primary feature of the C406-2 Series ELT is its simplicity of operation. As long as the ELT is connected to the remote switch harness ELT connector, such that pins 5 and 8 are jumpered (G- switch loop), it will activate in the event of a crash.
ARTEX PRODUCTS / ACR ELECTRONICS, INC DESCRIPTION, OPERATION, INSTALLATION AND MAINTENANCE MANUAL C406-2 (453-5000), C406-2HM (453-5001) continuously, but sounds at predetermined intervals and runs for shorter periods toward the end of ELT battery life. SUBTASK 25-62-11-870-002 B. Normal Operation 1) The cockpit remote switch is in the “ARM” position (i.e., down).
TASK 25-62-11-870-803 3. Specifications SUBTASK 25-62-11-870-001 A. Environmental and Physical 1) Table 2 lists the environmental and physical specifications of the C406-2 Series ELT. NOTE: For automatic activation, the higher threshold of 4.5 ft/sec (2.3 ) is specified in accordance with Eurocae ED-62. Use of the higher threshold crash sensor has been approved by the FAA as a deviation to TSO C126 (FAA Reference #98-130S-108, February 6, 1998).
ARTEX PRODUCTS / ACR ELECTRONICS, INC DESCRIPTION, OPERATION, INSTALLATION AND MAINTENANCE MANUAL C406-2 (453-5000), C406-2HM (453-5001) SUBTASK 25-62-11-870-003 C. Antennas 1) Table 4 lists the specifications of the antennas approved for use with the C406-2 Series ELT. CHARACTERISTIC PARAMETERS 110-320 110-328-01...
ARTEX PRODUCTS / ACR ELECTRONICS, INC DESCRIPTION, OPERATION, INSTALLATION AND MAINTENANCE MANUAL C406-2 (453-5000), C406-2HM (453-5001) TEST AND FAULT ISOLATION TASK 25-62-11-750-801 1. Inspection and Test Regulatory Requirements SUBTASK 25-62-11-990-001 A. United States 1) In accordance with FAR Part 91, Subpart C, § 91.207 (d), the ELT must be inspected within 12 calendar months after the last inspection for: a) Proper installation;...
ARTEX PRODUCTS / ACR ELECTRONICS, INC DESCRIPTION, OPERATION, INSTALLATION AND MAINTENANCE MANUAL C406-2 (453-5000), C406-2HM (453-5001) TASK 25-62-11-750-802 2. Inspection and Test Procedures SUBTASK 25-62-11-990-001 A. Checklist 1) Table 5 provides a list of the ELT inspection and testing requirements, a copy of which may be used as a checklist to verify inspection and test completion.
SUBTASK 25-62-11-750-002 G. G-Switch Functional Check (Helicopter Models Only)– Item 4b 1) This procedure outlines the steps required to test the five-axis G-switch installed in ARTEX Helicopter Model (HM) ELTs. 2) Testing of the primary and five axis G-switch can be accomplished by simulating a rapid deceleration in the required direction of the G-switch.
ARTEX PRODUCTS / ACR ELECTRONICS, INC DESCRIPTION, OPERATION, INSTALLATION AND MAINTENANCE MANUAL C406-2 (453-5000), C406-2HM (453-5001) 6) Verify in each case that the ELT activates via G-switch trigger as indicated by the flashing LED. An auxiliary receiver set to 121.5 MHz should be used to detect the ELT signal.
ARTEX PRODUCTS / ACR ELECTRONICS, INC DESCRIPTION, OPERATION, INSTALLATION AND MAINTENANCE MANUAL C406-2 (453-5000), C406-2HM (453-5001) 2) Monitor 121.5 MHz on an AM receiver. 3) Listen for the aural sweep tone on the receiver. The audio should “sound” like an ELT.
ARTEX PRODUCTS / ACR ELECTRONICS, INC DESCRIPTION, OPERATION, INSTALLATION AND MAINTENANCE MANUAL C406-2 (453-5000), C406-2HM (453-5001) SUBTASK 25-62-11-750-009 N. Current Draw Test – Item 5f CAUTION: EXERCISE EXTREME CAUTION TO AVOID CAUSING A SHORT CIRCUIT CONDITION, WHICH WILL BLOW THE FUSES IN THE BATTERY PACK. THIS TEST SHOULD ONLY BE PERFORMED BY AN EXPERIENCED TECHNICIAN/MECHANIC.
ARTEX PRODUCTS / ACR ELECTRONICS, INC DESCRIPTION, OPERATION, INSTALLATION AND MAINTENANCE MANUAL C406-2 (453-5000), C406-2HM (453-5001) SUBTASK 25-62-11-750-010 O. Digital Message Verification – Item 5g 1) Set the 453-1000 ELT Test Set (ETS) beacon reader to receive and decode the ELT digital message.
ARTEX PRODUCTS / ACR ELECTRONICS, INC DESCRIPTION, OPERATION, INSTALLATION AND MAINTENANCE MANUAL C406-2 (453-5000), C406-2HM (453-5001) SUBTASK 25-62-11-750-012 Q. Installed Transmitter Test – Item 6 CAUTION: DO NOT ALLOW THE DURATION OF THIS TEST TO EXCEED 5 SECONDS. THE ELT WILL TRANSMIT A 406 MHZ SIGNAL AFTER THE ELT IS ACTIVATED FOR APPROXIMATELY 47 SECONDS.
ARTEX PRODUCTS / ACR ELECTRONICS, INC DESCRIPTION, OPERATION, INSTALLATION AND MAINTENANCE MANUAL C406-2 (453-5000), C406-2HM (453-5001) TASK 25-62-11-050-801 2. Battery SUBTASK 25-62-11-050-001 A. Battery Pack Removal CAUTION: THE BATTERY PACK CONTAINS ELECTROSTATIC DISCHARGE SENSITIVE (ESD) COMPONENTS AND IT MUST BE HANDLED WITH CARE. IF POSSIBLE, WEAR A GROUNDED WRIST STRAP WHEN HANDLING THE BATTERY PACK DURING INSTALLATION ACTIVITIES.
ARTEX PRODUCTS / ACR ELECTRONICS, INC DESCRIPTION, OPERATION, INSTALLATION AND MAINTENANCE MANUAL C406-2 (453-5000), C406-2HM (453-5001) TASK 25-62-11-500-801 3. Material or Equipment Return SUBTASK 25-62-11-510-001 A. Shipment Information 1) If any material or equipment is to be returned to the factory, under warranty or otherwise, ACR...
ARTEX PRODUCTS / ACR ELECTRONICS, INC DESCRIPTION, OPERATION, INSTALLATION AND MAINTENANCE MANUAL C406-2 (453-5000), C406-2HM (453-5001) INSTALLATION TASK 25-62-11-410-801 1. Regulatory Requirements and Guidelines SUBTASK 25-62-11-990-001 A. For US Registered aircraft: WARNING: FAILURE TO REGISTER THIS ELT WITH NOAA BEFORE INSTALLATION COULD RESULT IN A MONETARY FORFEITURE BEING ISSUED TO THE OWNER.
ARTEX PRODUCTS / ACR ELECTRONICS, INC DESCRIPTION, OPERATION, INSTALLATION AND MAINTENANCE MANUAL C406-2 (453-5000), C406-2HM (453-5001) 1) All installations must be performed in accordance with Canadian Aviation Regulations (CAR) Part V, Chapter 551, Paragraph 551.104. SUBTASK 25-62-11-990-004 E. Other Countries 1) Installations in aircraft outside of the United States and Canada, must be performed in accordance with applicable regulatory authority rules and regulations.
1) Select a suitable location for the ELT mounting tray. See Figure 14. Refer to these dimensions when determining mounting location. Figure 14 C406-2 Series ELT Outline and Dimensions 2) Locate the mounting tray such that the ELT mounting frame cap has at least 5 inches (127 mm) of clearance for installation and removal.
SUBTASK 25-62-11-990-001 A. Selection 1) Use only antennas approved for use with the C406-2 Series ELT. The ELT will not work properly without being connected to an antenna for which it was designed. 2) Verify the antenna selected matches the requirements of the specific installation. Considerations include aircraft maximum rated speed, location restrictions, and any other considerations specific to the installation.
ARTEX PRODUCTS / ACR ELECTRONICS, INC DESCRIPTION, OPERATION, INSTALLATION AND MAINTENANCE MANUAL C406-2 (453-5000), C406-2HM (453-5001) SUBTASK 25-62-11-450-001 B. Location 1) Select a suitable location for the antenna. a) Place the antenna in a location where the antenna can be installed within 15° of vertical and with at least 30 inches (762 mm) of clearance from other antennas, particularly VHF, in accordance with RTCA/DO-204, §...
ARTEX PRODUCTS / ACR ELECTRONICS, INC DESCRIPTION, OPERATION, INSTALLATION AND MAINTENANCE MANUAL C406-2 (453-5000), C406-2HM (453-5001) SUBTASK 25-62-11-450-002 B. Installation 1) Mark the cutout on the cockpit panel. See Figure 19 on page 46. 2) Fit the switch assembly into the cutout and mark the four screw holes, then remove the switch.
ARTEX PRODUCTS / ACR ELECTRONICS, INC DESCRIPTION, OPERATION, INSTALLATION AND MAINTENANCE MANUAL C406-2 (453-5000), C406-2HM (453-5001) 2) Install the buzzer in the bracket. a) Remove the panel mounting nut and insert the buzzer in the bracket. b) Install the panel mounting nut and tighten it securely.
ARTEX PRODUCTS / ACR ELECTRONICS, INC DESCRIPTION, OPERATION, INSTALLATION AND MAINTENANCE MANUAL C406-2 (453-5000), C406-2HM (453-5001) SUBTASK 25-62-11-450-001 B. Remote Switch Harness Fabrication 1) See Figure 21. Figure 21 Remote Switch Harness Arrangement 2) Fabricate a 5-wire harness long enough to reach from the ELT to the cockpit remote switch, allowing enough slack to provide a drip loop at the ELT end and a service loop at the cockpit remote switch end.
ARTEX PRODUCTS / ACR ELECTRONICS, INC DESCRIPTION, OPERATION, INSTALLATION AND MAINTENANCE MANUAL C406-2 (453-5000), C406-2HM (453-5001) Figure 22 Remote Switch Harness Wiring Diagram 4) Fabricate two wires of sufficient length to reach from the harness ELT receptacle to the buzzer.
ARTEX PRODUCTS / ACR ELECTRONICS, INC DESCRIPTION, OPERATION, INSTALLATION AND MAINTENANCE MANUAL C406-2 (453-5000), C406-2HM (453-5001) SUBTASK 25-62-11-450-002 C. ELT 12-Pin Receptacle Installation 1) Feed the harness wires on the ELT end through the mounting frame cap assembly (452- 5052). See Figure 23 on page 51.
ARTEX PRODUCTS / ACR ELECTRONICS, INC DESCRIPTION, OPERATION, INSTALLATION AND MAINTENANCE MANUAL C406-2 (453-5000), C406-2HM (453-5001) SUBTASK 25-62-11-450-003 D. Cockpit Remote Switch 9-Pin Plug Installation 1) Insert the wiring pins in the 151-5009 Molex 9-pin cockpit remote switch plug. See Figure 22 on page a) Insert each harness female pin into the plug.
ARTEX PRODUCTS / ACR ELECTRONICS, INC DESCRIPTION, OPERATION, INSTALLATION AND MAINTENANCE MANUAL C406-2 (453-5000), C406-2HM (453-5001) SUBTASK 25-62-11-450-008 I. Airframe Ground Connections 1) Connect the ground wires to the airframe in accordance with the aircraft manufacturer’s written instructions or as described in AC 43.13-1, Chapter 11, § 15, as applicable. See Figure 22 on page 50.
ARTEX PRODUCTS / ACR ELECTRONICS, INC DESCRIPTION, OPERATION, INSTALLATION AND MAINTENANCE MANUAL C406-2 (453-5000), C406-2HM (453-5001) 5) Install the protective top cover assembly (452-3052) on the ELT by fitting the cover locking slots over the locking ears on the ELT.
ARTEX PRODUCTS / ACR ELECTRONICS, INC DESCRIPTION, OPERATION, INSTALLATION AND MAINTENANCE MANUAL C406-2 (453-5000), C406-2HM (453-5001) SUBTASK 25-62-11-410-002 C. Installation Documentation 1) Make appropriate logbook (i.e., aircraft records) entries and submit FAA Form 337, along with any supporting data required by the FAA for approval of the installation, as applicable.
ARTEX PRODUCTS / ACR ELECTRONICS, INC DESCRIPTION, OPERATION, INSTALLATION AND MAINTENANCE MANUAL C406-2 (453-5000), C406-2HM (453-5001) 6) Connect the power harness 2-pin connector to the recessed connector inside the ELT body. 7) Reset the ELT by toggling the ELT local control switch to “ON” and back to “OFF” after 1-2 seconds.
ARTEX PRODUCTS / ACR ELECTRONICS, INC DESCRIPTION, OPERATION, INSTALLATION AND MAINTENANCE MANUAL C406-2 (453-5000), C406-2HM (453-5001) 6) Enter the pertinent battery replacement information in the logbook (i.e., aircraft records) and fill out any other required documentation. TASK 25-62-11-410-803 9. Helicopter Installations - Special Considerations SUBTASK 25-62-11-990-001 A.
ARTEX PRODUCTS / ACR ELECTRONICS, INC DESCRIPTION, OPERATION, INSTALLATION AND MAINTENANCE MANUAL C406-2 (453-5000), C406-2HM (453-5001) SUBTASK 25-62-11-410-001 C. Orientation 1) Mount the C406-2HM ELT parallel to the waterline of the fuselage, along the longitudinal axis, with the direction-of-flight arrow on the ELT pointing forward. See Figure 28.
ARTEX PRODUCTS / ACR ELECTRONICS, INC DESCRIPTION, OPERATION, INSTALLATION AND MAINTENANCE MANUAL C406-2 (453-5000), C406-2HM (453-5001) APPENDIX A – ELT REGISTRATION TASK 25-62-11-990-801 1. Background Information SUBTASK 25-62-11-990-001 A. Hex ID Code 1) Each 406 MHz ELT is programmed with a unique hex ID code (i.e., registration code) that is transmitted to the SAR satellite system.
2) Specific registration web sites and information may be found at: a) The Artex products web site at www.acrartex.com, which has links to on-line registration sites and also a link to registration forms and instructions for a number of countries.
SUBTASK 25-62-11-990-001 A. Ordering Information 1) Approved parts may be ordered from ACR Electronics, or any authorized dealer. CONTACT INFORMATION Sales, ACR Electronics, Inc / Artex Products 5757 Ravenswood Rd. Fort Lauderdale, FL 33312-6645, USA Phone: (954) 981-3333 Fax: (954) 983-5087 25-62-11 570-5000 Rev.
ARTEX PRODUCTS / ACR ELECTRONICS, INC DESCRIPTION, OPERATION, INSTALLATION AND MAINTENANCE MANUAL C406-2 (453-5000), C406-2HM (453-5001) TASK 25-62-11-990-803 3. Explanation of Detailed Parts List Entries SUBTASK 25-62-11-990-001 A. Fig # & Item Column 1) The first number at the top of the column is the figure number of the corresponding illustration.
ARTEX PRODUCTS / ACR ELECTRONICS, INC DESCRIPTION, OPERATION, INSTALLATION AND MAINTENANCE MANUAL C406-2 (453-5000), C406-2HM (453-5001) 4) The terms defined below are used when applicable to indicate the interchangeability of parts. TERM ABBREVIATION DEFINITION Alternate The listed part is alternate to, and...
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