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Component Part No. Model No. Emergency Locator Transmitter 453-5004 B406-4 Page 1 of 70 25-62-03 Feb 28/2019 570-5004 Rev. N Initial Issue DEC 02/1999 ARTEX PRODUCTS / ACR ELECTRONICS, INC. 5757 Ravenswood Rd, Ft. Lauderdale, FL 33312 Cage Code: 18560...
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ARTEX PRODUCTS / ACR ELECTRONICS, INC DESCRIPTION, OPERATION, INSTALLATION AND MAINTENANCE MANUAL B406-4 (453-5004) PROPRIETARY INFORMATION This document contains proprietary information and such information may not be disclosed to others for any purpose, nor used for manufacturing purposes without written permission from ACR Electronics.
ARTEX PRODUCTS / ACR ELECTRONICS, INC DESCRIPTION, OPERATION, INSTALLATION AND MAINTENANCE MANUAL B406-4 (453-5004) SERVICE BULLETIN LIST SERVICE ISSUE MANUAL MANUAL SUBJECT BULLETIN NO DATE REV NO REV DATE 25-62-03 Page 4 of 70...
ARTEX PRODUCTS / ACR ELECTRONICS, INC DESCRIPTION, OPERATION, INSTALLATION AND MAINTENANCE MANUAL B406-4 (453-5004) LIST OF EFFECTIVE PAGES SUBJECT PAGE DATE SUBJECT PAGE DATE Title Page Feb 28/19 Test and Fault Isolation (cont) Oct 14/13 Notices Oct 14/13 Oct 14/13...
ARTEX PRODUCTS / ACR ELECTRONICS, INC DESCRIPTION, OPERATION, INSTALLATION AND MAINTENANCE MANUAL B406-4 (453-5004) TABLE OF CONTENTS RECORD OF REVISIONS ..........................3 SERVICE BULLETIN LIST ........................... 4 LIST OF EFFECTIVE PAGES........................5 TABLE OF CONTENTS ..........................6 LIST OF FIGURES ............................. 9 INTRODUCTION .............................
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ARTEX PRODUCTS / ACR ELECTRONICS, INC DESCRIPTION, OPERATION, INSTALLATION AND MAINTENANCE MANUAL B406-4 (453-5004) Inspection and Test Procedures ....................27 Checklist ..........................27 Preparation .......................... 28 Coax Cables and Wiring Connections Inspection – Item 1 ............28 Mounting Tray and Hardware Inspection – Item 2 ..............28 Battery Pack Inspection –...
Installation e) Registration Illustrated Parts List 2) In the United States, the B406-4 ELT must be installed and maintained in accordance with the requirements herein and 14 CFR, FAR Parts 43, and 91; and other airworthiness requirements, as applicable.
SUBTASK 25-62-03-990-001 A. B406-4 1) The B406-4 is a type AF (Automatic Fixed) ELT, which transmits on 121.5, 243.0, and 406 MHz. 2) The ELT is enclosed within a multi-piece mounting frame consisting of a mounting tray assembly, protective top cover assembly and mounting frame cap assembly.
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ARTEX PRODUCTS / ACR ELECTRONICS, INC DESCRIPTION, OPERATION, INSTALLATION AND MAINTENANCE MANUAL B406-4 (453-5004) CATEGORY SECTION DESCRIPTION Temperature/Altitude 4.5.4 In-Flight Loss of Cooling Temperature Variation Humidity 7.0/8.0 Operational Shock and Crash Safety/Vibration Explosion 10.0 Waterproofness 11.0 Fluids Susceptibility 12.0 Sand and Dust 13.0...
SUBTASK 25-62-03-990-002 B. Discussion 1) The 406 MHz transmitter frequency of the B406-4 ELT was originally 406.025 MHz. In order to comply with COSPAS-SARSAT frequency allocation requirements, changes to the 406 MHz frequency may occur since the original release of this product.
ARTEX PRODUCTS / ACR ELECTRONICS, INC DESCRIPTION, OPERATION, INSTALLATION AND MAINTENANCE MANUAL B406-4 (453-5004) TASK 25-62-03-990-805 5. List of Acronyms, Abbreviations, and Definitions SUBTASK 25-62-03-990-001 Term Definition Advisory Circular – A Federal Aviation Administration (USA) bulletin with special information. For the purposes of this document, the acronym AC does not refer to electrical alternating current.
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ARTEX PRODUCTS / ACR ELECTRONICS, INC DESCRIPTION, OPERATION, INSTALLATION AND MAINTENANCE MANUAL B406-4 (453-5004) G-Switch A velocity switch that detects sudden de-acceleration and is used to automatically activate an ELT. May also be referred to as a “crash sensor”. Light Emitting Diode – Semiconductor device that emits light when current is passed through it.
Transmitters (ELT)” SUBTASK 25-62-03-990-002 B. Other Documents 1) The following documents are available on-line at the Artex products web site at www.acrartex.com, or from ACR Electronics upon request. a) 570-1000, “ELT Test Set (ETS) Operation Manual” b) 570-6501, “ELT/NAV Interface -B Description, Operation, Installation and Maintenance Manual”...
ARTEX PRODUCTS / ACR ELECTRONICS, INC DESCRIPTION, OPERATION, INSTALLATION AND MAINTENANCE MANUAL B406-4 (453-5004) DESCRIPTION AND OPERATION TASK 25-62-03-870-801 1. Description SUBTASK 25-62-03-870-001 A. Functional Overview 1) The ELT automatically activates during a crash and transmits the standard sweep tone on 121.5 and 243.0 MHz.
SUBTASK 25-62-03-870-002 B. Components 1) The B406-4 ELT main assembly is housed in a high impact, fire resistant, polycarbonate plastic case, which is enclosed in a protective mounting frame assembly made of similar material. See Figure 1 B406-4 ELT and Mounting Frame Assembly.
Figure 3 Buzzer 4) The battery pack for the B406-4 ELT consists of four “D” size lithium manganese dioxide cells connected in series. In an effort to increase the safety of the battery pack, a number of features were designed into the battery pack.
DESCRIPTION, OPERATION, INSTALLATION AND MAINTENANCE MANUAL B406-4 (453-5004) 5) Five dual-input antennas are approved for use with the B406-4 ELT. Selection of the proper antenna is dependent upon end use, aircraft configuration, speed, and other factors. See Figure 5 Antennas.
1) See Figure 6 ELT Operational Flow Diagram. 2) A primary feature of the B406-4 ELT is its simplicity of operation. As long as the ELT is connected to the remote switch panel harness ELT connector, such that pins 5 and 8 are jumpered (G-switch loop), it will activate in the event of a crash.
ARTEX PRODUCTS / ACR ELECTRONICS, INC DESCRIPTION, OPERATION, INSTALLATION AND MAINTENANCE MANUAL B406-4 (453-5004) 6) To take the ELT from an “ACTIVE” state back to an “INACTIVE” state, a “RESET” must occur. See SUBTASK 25-62-03-870-004. 7) A warning buzzer is required under C126 TSO approval. The buzzer is powered by the aircraft battery.
TASK 25-62-03-870-803 3. Specifications SUBTASK 25-62-03-870-001 A. Environmental and Physical 1) Table 2 lists the environmental and physical specifications of the B406-4 ELT. NOTE: For automatic activation, the higher threshold of 4.5 ft/sec (2.3 ) is specified in accordance with Eurocae ED-62. Use of the higher threshold crash sensor has been approved by the FAA as a deviation to TSO C126 (FAA Reference #98-130S-108, February 6, 1998).
ARTEX PRODUCTS / ACR ELECTRONICS, INC DESCRIPTION, OPERATION, INSTALLATION AND MAINTENANCE MANUAL B406-4 (453-5004) SUBTASK 25-62-03-870-003 C. Antennas 1) Table 4 lists the specifications of the antennas approved for use with the B406-4 ELT. CHARACTERISTIC PARAMETERS 110-320 110-328-01 110-333 110-337...
ARTEX PRODUCTS / ACR ELECTRONICS, INC DESCRIPTION, OPERATION, INSTALLATION AND MAINTENANCE MANUAL B406-4 (453-5004) TEST AND FAULT ISOLATION TASK 25-62-03-750-801 1. Inspection and Test Regulatory Requirements SUBTASK 25-62-03-990-001 A. United States 1) In accordance with FAR Part 91, Subpart C, § 91.207 (d), the ELT must be inspected within 12 calendar months after the last inspection for: a) Proper installation;...
ARTEX PRODUCTS / ACR ELECTRONICS, INC DESCRIPTION, OPERATION, INSTALLATION AND MAINTENANCE MANUAL B406-4 (453-5004) TASK 25-62-03-750-802 2. Inspection and Test Procedures SUBTASK 25-62-03-990-001 A. Checklist 1) Table 5 provides a list of the ELT inspection and testing requirements, a copy of which may be used as a checklist to verify inspection and test completion.
ARTEX PRODUCTS / ACR ELECTRONICS, INC DESCRIPTION, OPERATION, INSTALLATION AND MAINTENANCE MANUAL B406-4 (453-5004) SUBTASK 25-62-03-000-001 B. Preparation 1) Remove the ELT in accordance with SUBTASK 25-62-03-990-002. 2) Remove the battery pack in accordance with SUBTASK 25-62-03-990-002. SUBTASK 25-62-03-220-001 C. Coax Cables and Wiring Connections Inspection – Item 1 1) Check remote panel harness connector for corrosion bent or broken pins and other damage.
SUBTASK 25-62-03-750-002 G. G-Switch Functional Check (Helicopter Models Only)– Item 4b 1) This procedure outlines the steps required to test the five-axis G-switch installed in ARTEX Helicopter Model (HM) ELTs. 2) Testing of the primary and five axis G-switch can be accomplished by simulating a rapid deceleration in the required direction of the G-switch.
ARTEX PRODUCTS / ACR ELECTRONICS, INC DESCRIPTION, OPERATION, INSTALLATION AND MAINTENANCE MANUAL B406-4 (453-5004) Figure 7 ELT Orthogonal Axes 3) Keep G-switch loop and 50-ohm load installed on the antenna port from Item 4a installed. 4) Utilizing the sturdy padded surface, hold the ELT 10 inches (26.1 Centimeters) above the test area and thrust down forcefully maintaining a level axis into the pad to test the -X axis (see Figure 7).
ARTEX PRODUCTS / ACR ELECTRONICS, INC DESCRIPTION, OPERATION, INSTALLATION AND MAINTENANCE MANUAL B406-4 (453-5004) 3) Wait three minutes. 4) Measure the frequency. Measure the frequency after the three-minute waiting period. The frequency must be within the tolerance specified in Table 3 on page 24.
ARTEX PRODUCTS / ACR ELECTRONICS, INC DESCRIPTION, OPERATION, INSTALLATION AND MAINTENANCE MANUAL B406-4 (453-5004) Figure 9 Current Draw Test Setup 5) Read the current draw on the ammeter. Measured current should be 0 µA (micro-amps), and must not be more than 6 µA.
ARTEX PRODUCTS / ACR ELECTRONICS, INC DESCRIPTION, OPERATION, INSTALLATION AND MAINTENANCE MANUAL B406-4 (453-5004) b) The left hand example in Figure 10 Short and Long 406 MHz Message Examples is an ELT programmed for “User Protocol ELT with Serial Number”, with a test Hex ID. The right hand example is an ELT programmed for “Standard Location Protocol ELT with Serial Number”.
ARTEX PRODUCTS / ACR ELECTRONICS, INC DESCRIPTION, OPERATION, INSTALLATION AND MAINTENANCE MANUAL B406-4 (453-5004) 7) Activate the ELT by placing the cockpit remote switch in the “ON” position. The panel light will illuminate and stay on steady. NOTE: The LED on the ELT will begin flashing continuously when the ELT is activated.
ARTEX PRODUCTS / ACR ELECTRONICS, INC DESCRIPTION, OPERATION, INSTALLATION AND MAINTENANCE MANUAL B406-4 (453-5004) TASK 25-62-03-050-801 2. Battery SUBTASK 25-62-03-050-001 A. Battery Pack Removal CAUTION: THE BATTERY PACK CONTAINS ELECTROSTATIC DISCHARGE SENSITIVE (ESD) COMPONENTS AND IT MUST BE HANDLED WITH CARE. IF POSSIBLE, WEAR A GROUNDED WRIST STRAP WHEN HANDLING THE BATTERY PACK DURING INSTALLATION ACTIVITIES.
ARTEX PRODUCTS / ACR ELECTRONICS, INC DESCRIPTION, OPERATION, INSTALLATION AND MAINTENANCE MANUAL B406-4 (453-5004) TASK 25-62-03-500-801 Material or Equipment Return SUBTASK 25-62-03-510-001 A. Shipment Information 1) If any material or equipment is to be returned to the factory, under warranty or otherwise, ACR...
ARTEX PRODUCTS / ACR ELECTRONICS, INC DESCRIPTION, OPERATION, INSTALLATION AND MAINTENANCE MANUAL B406-4 (453-5004) INSTALLATION TASK 25-62-03-410-801 1. Regulatory Requirements and Guidelines SUBTASK 25-62-03-990-001 A. For US Registered aircraft: WARNING: FAILURE TO REGISTER THIS ELT WITH NOAA BEFORE INSTALLATION COULD RESULT IN A MONETARY FORFEITURE BEING ISSUED TO THE OWNER.
ARTEX PRODUCTS / ACR ELECTRONICS, INC DESCRIPTION, OPERATION, INSTALLATION AND MAINTENANCE MANUAL B406-4 (453-5004) SUBTASK 25-62-03-990-003 D. Canada 1) All installations must be performed in accordance with Canadian Aviation Regulations (CAR) Part V, Chapter 551, Paragraph 551.104. SUBTASK 25-62-03-990-004 E. Other Countries 1) Installations in aircraft outside of the United States and Canada, must be performed in accordance with applicable regulatory authority rules and regulations.
THESE COMPONENTS. THESE SAME CHEMICAL AGENTS MAY ALSO CAUSE CORROSION OF ELECTRICAL CONNECTIONS. 1) Select a suitable location for the mounting tray. See Figure 13 B406-4 ELT Outline and Dimensions. Refer to these dimensions when determining mounting location. Figure 13 B406-4 ELT Outline and Dimensions 2) Locate the mounting tray such that the ELT mounting frame cap has at least 5 inches (127 mm) of clearance for installation and removal.
4) Mark the four holes needed for mounting the tray, using the tray as a pattern. The hole pattern is also illustrated in Figure 13 B406-4 ELT Outline and Dimensions on page 44. 5) Drill the four mounting holes with a #19 or 4.25 mm drill.
SUBTASK 25-62-03-990-001 A. Selection 1) Use only antennas approved for use with the B406-4 ELT. The ELT will not work properly without being connected to an antenna for which it was designed. 2) Verify the antenna selected matches the requirements of the specific installation. Considerations include aircraft maximum rated speed, location restrictions, and any other considerations specific to the installation.
ARTEX PRODUCTS / ACR ELECTRONICS, INC DESCRIPTION, OPERATION, INSTALLATION AND MAINTENANCE MANUAL B406-4 (453-5004) TASK 25-62-03-450-803 4. Remote Switch Panel SUBTASK 25-62-03-450-001 A. Location NOTE: In most cases, panel space and wiring have been pre-provisioned by the aircraft manufacturer for the G737 control panel (remote switch panel assembly); however, location and installation requirements are defined for installations in aircraft not pre-provisioned for this remote switch panel.
ARTEX PRODUCTS / ACR ELECTRONICS, INC DESCRIPTION, OPERATION, INSTALLATION AND MAINTENANCE MANUAL B406-4 (453-5004) TASK 25-62-03-450-804 5. Buzzer SUBTASK 25-62-03-450-001 A. Location CAUTION: PLACING THE BUZZER IN THE COCKPIT IS NOT RECOMMENDED DUE TO THE POTENTIAL FOR DISTRACTION. THE BUZZER PRODUCES A LOUD, SIREN-TYPE SOUND WHEN THE ELT IS ACTIVATED.
ARTEX PRODUCTS / ACR ELECTRONICS, INC DESCRIPTION, OPERATION, INSTALLATION AND MAINTENANCE MANUAL B406-4 (453-5004) TASK 25-62-03-450-805 6. Wiring SUBTASK 25-62-03-990-001 A. General Considerations and Recommendations CAUTION: IF GROUND OR OTHER CONNECTIONS ARE BROKEN OR OTHERWISE DAMAGED, THE ELT IS STILL CAPABLE OF AUTOMATIC ACTIVATION; HOWEVER, THE COCKPIT REMOTE SWITCH MAY BE INCAPABLE OF RESETTING THE ELT AND OPERATION MAY NOT BE INDICATED ON THE REMOTE SWITCH LED.
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ARTEX PRODUCTS / ACR ELECTRONICS, INC DESCRIPTION, OPERATION, INSTALLATION AND MAINTENANCE MANUAL B406-4 (453-5004) 2) Fabricate a 4-wire harness long enough to reach from the ELT to the cockpit remote switch panel, allowing enough slack to provide a drip loop at the ELT end and a service loop at the cockpit remote switch panel end.
ARTEX PRODUCTS / ACR ELECTRONICS, INC DESCRIPTION, OPERATION, INSTALLATION AND MAINTENANCE MANUAL B406-4 (453-5004) SUBTASK 25-62-03-450-002 C. Buzzer Wiring Fabrication 1) Fabricate the following wires, which correspond with the wires on the buzzer: NOTE: Use appropriately coded wires, such that the wires can be identified and terminated at the appropriate locations.
ARTEX PRODUCTS / ACR ELECTRONICS, INC DESCRIPTION, OPERATION, INSTALLATION AND MAINTENANCE MANUAL B406-4 (453-5004) Figure 21 Remote Switch Panel Harness Wiring at ELT End 5) Crimp male terminal pins (151-6627) to each of the wire ends, using Molex crimp tool 63811-3300, or an equivalent tool for 0.062 in.
ARTEX PRODUCTS / ACR ELECTRONICS, INC DESCRIPTION, OPERATION, INSTALLATION AND MAINTENANCE MANUAL B406-4 (453-5004) SUBTASK 25-62-03-450-005 F. Antenna Connections 1) Connect the two coax cables to the antenna, making sure the cables are routed and supported, such that there is no tensile load (i.e., strain) on the connections.
ARTEX PRODUCTS / ACR ELECTRONICS, INC DESCRIPTION, OPERATION, INSTALLATION AND MAINTENANCE MANUAL B406-4 (453-5004) TASK 25-62-03-410-802 7. ELT Installation SUBTASK 25-62-03-410-001 A. Installation and Test 1) See Figure 22 ELT Installation Sequence. Figure 22 ELT Installation Sequence 2) Verify the ELT local switch is in the “OFF” position.
ARTEX PRODUCTS / ACR ELECTRONICS, INC DESCRIPTION, OPERATION, INSTALLATION AND MAINTENANCE MANUAL B406-4 (453-5004) NOTE: Steps (1) through (11) are applicable any time the ELT has been removed and undergoes reinstallation. Step (12) is only applicable at initial installation or if the wiring and/or coax cables have been disturbed.
ARTEX PRODUCTS / ACR ELECTRONICS, INC DESCRIPTION, OPERATION, INSTALLATION AND MAINTENANCE MANUAL B406-4 (453-5004) TASK 25-62-03-450-806 8. Battery Pack Installation SUBTASK 25-62-03-450-001 A. Battery Reinstallation CAUTION: THE BATTERY PACK CONTAINS ELECTROSTATIC DISCHARGE SENSITIVE (ESD) COMPONENTS AND IT MUST BE HANDLED WITH CARE. IF POSSIBLE, WEAR A GROUNDED WRIST STRAP WHEN HANDLING THE BATTERY PACK DURING INSTALLATION ACTIVITIES.
ARTEX PRODUCTS / ACR ELECTRONICS, INC DESCRIPTION, OPERATION, INSTALLATION AND MAINTENANCE MANUAL B406-4 (453-5004) 8) Fit the battery pack into place on the ELT, while dressing the wires away from the standoffs to avoid pinching the wires between the standoffs and battery pack.
ARTEX PRODUCTS / ACR ELECTRONICS, INC DESCRIPTION, OPERATION, INSTALLATION AND MAINTENANCE MANUAL B406-4 (453-5004) APPENDIX A – ELT REGISTRATION TASK 25-62-03-990-801 1. Background Information SUBTASK 25-62-03-990-001 A. Hex ID Code 1) Each 406 MHz ELT is programmed with a unique hex ID code (i.e., registration code) that is transmitted to the SAR satellite system.
1) In the United States, the National Oceanic and Atmospheric Administration (NOAA) is the registration agency. 2) Specific registration web sites and information may be found at: a) The Artex products web site at www.acrartex.com, which has links to online registration sites and also a link to registration forms and instructions for a number of countries.
SUBTASK 25-62-03-990-001 A. Ordering Information 1) Approved parts may be ordered from ACR Electronics or any authorized dealer. CONTACT INFORMATION Sales, ACR Electronics, Inc / Artex Products 5757 Ravenswood Rd Fort Lauderdale, FL 33312-6645, USA Phone: (954) 981-3333 Fax: (954) 983-5087...
ARTEX PRODUCTS / ACR ELECTRONICS, INC DESCRIPTION, OPERATION, INSTALLATION AND MAINTENANCE MANUAL B406-4 (453-5004) TASK 25-62-03-990-803 3. Explanation of Detailed Parts List Entries SUBTASK 25-62-03-990-001 A. Fig # & Item Column 1) The first number at the top of the column is the figure number of the corresponding illustration.
ARTEX PRODUCTS / ACR ELECTRONICS, INC DESCRIPTION, OPERATION, INSTALLATION AND MAINTENANCE MANUAL B406-4 (453-5004) 3) Assemblies, subassemblies, and detail parts subject to modification, deletion, addition, or replacement by an issued service bulletin, are annotated to indicate both pre- and post-service bulletin configurations.
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