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Component Part No. Model No. Emergency Locator Transmitter 453-5012 G406-4 Page 1 of 69 25-62-21 Dec 01/14 570-5012 Rev. K Initial Issue JAN 08/2001 ARTEX PRODUCTS / ACR ELECTRONICS, INC. 5757 Ravenswood Rd, Ft. Lauderdale, FL 33312 Cage Code: 18560...
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ARTEX PRODUCTS / ACR ELECTRONICS, INC DESCRIPTION, OPERATION, INSTALLATION AND MAINTENANCE MANUAL G406-4 (453-5012) PROPRIETARY INFORMATION This document contains proprietary information and such information may not be disclosed to others for any purpose, nor used for manufacturing purposes without written permission from ACR Electronics.
ARTEX PRODUCTS / ACR ELECTRONICS, INC DESCRIPTION, OPERATION, INSTALLATION AND MAINTENANCE MANUAL G406-4 (453-5012) RECORD OF REVISIONS REVISION CHANGE DATE REVISION CHANGE DATE RELEASE Jan 14/2000 DCN 1589 Feb 12/2001 DCN 1604 Mar 13/2001 DCN 1641 Apr 11/2001 DCN 1712...
ARTEX PRODUCTS / ACR ELECTRONICS, INC DESCRIPTION, OPERATION, INSTALLATION AND MAINTENANCE MANUAL G406-4 (453-5012) SERVICE BULLETIN LIST SERVICE ISSUE MANUAL MANUAL SUBJECT BULLETIN NO DATE REV NO REV DATE 25-62-21 Page 4 of 69 Dec 01/14...
ARTEX PRODUCTS / ACR ELECTRONICS, INC DESCRIPTION, OPERATION, INSTALLATION AND MAINTENANCE MANUAL G406-4 (453-5012) LIST OF EFFECTIVE PAGES SUBJECT PAGE DATE SUBJECT PAGE DATE Title Page Aug 13/14 Test and Fault Isolation (cont.) Aug 13/14 Notices Aug 13/14 Aug 13/14...
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ARTEX PRODUCTS / ACR ELECTRONICS, INC DESCRIPTION, OPERATION, INSTALLATION AND MAINTENANCE MANUAL G406-4 (453-5012) SUBJECT PAGE DATE SUBJECT PAGE DATE Installation (cont.) Aug 13/14 Appendix A Aug 13/14 Aug 13/14 Aug 13/14 Aug 13/14 Illustrated Parts List Aug 13/14 Aug 13/14...
ARTEX PRODUCTS / ACR ELECTRONICS, INC DESCRIPTION, OPERATION, INSTALLATION AND MAINTENANCE MANUAL G406-4 (453-5012) TABLE OF CONTENTS RECORD OF REVISIONS ..........................3 SERVICE BULLETIN LIST ........................... 4 LIST OF EFFECTIVE PAGES........................5 TABLE OF CONTENTS ..........................7 LIST OF FIGURES ........................... 10 INTRODUCTION .............................
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ARTEX PRODUCTS / ACR ELECTRONICS, INC DESCRIPTION, OPERATION, INSTALLATION AND MAINTENANCE MANUAL G406-4 (453-5012) Inspection and Test Procedures ....................27 Checklist ..........................27 Preparation .......................... 28 Coax Cables and Wiring Connections Inspection – Item 1 ............28 Mounting Tray and Hardware Inspection – Item 2 ..............28 Battery Pack Inspection –...
(ELT). This information is provided to ensure initial and continued airworthiness. Information presented in this manual is accurate at time of printing, but is subject to change. Refer to the Artex products web site at www.acrelectronics.com for the latest information and any updates to this manual.
SUBTASK 25-62-21-990-001 A. G406-4 1) The G406-4 is a type AF (Automatic Fixed) ELT, which transmits on 121.5, 243.0, and 406 MHz. 2) The ELT is enclosed within a multi-piece mounting frame consisting of a mounting tray, protective top cover and mounting frame cap.
SUBTASK 25-62-21-990-002 B. Discussion 1) The 406 MHz transmitter frequency of the G406-4 ELT was originally 406.025 MHz. In order to comply with COSPAS-SARSAT frequency allocation requirements, changes to the 406 MHz frequency may occur since the original release of this product.
ARTEX PRODUCTS / ACR ELECTRONICS, INC DESCRIPTION, OPERATION, INSTALLATION AND MAINTENANCE MANUAL G406-4 (453-5012) TASK 25-62-21-990-805 5. List of Acronyms, Abbreviations, and Definitions SUBTASK 25-62-21-990-001 Term Definition Advisory Circular – A Federal Aviation Administration (USA) bulletin with special information. For the purposes of this document, the acronym AC does not refer to electrical alternating current.
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ARTEX PRODUCTS / ACR ELECTRONICS, INC DESCRIPTION, OPERATION, INSTALLATION AND MAINTENANCE MANUAL G406-4 (453-5012) FSDO Flight Standards District Office – FAA district offices responsible for aircraft certification, operation, maintenance, and modification issues, approvals and enforcement. G-Switch A velocity switch that detects sudden de-acceleration and is used to automatically activate an ELT.
Transmitters (ELT)” SUBTASK 25-62-21-990-002 B. Other Documents 1) The following documents are available on-line at the Artex products web site at www.acrelectronics.com, or from ACR Electronics upon request. a) 570-1000, “ELT Test Set (ETS) Operation Manual” b) 570-4602, “ELT/NAV Interface Description, Operation, Installation and Maintenance Manual”...
ARTEX PRODUCTS / ACR ELECTRONICS, INC DESCRIPTION, OPERATION, INSTALLATION AND MAINTENANCE MANUAL G406-4 (453-5012) DESCRIPTION AND OPERATION TASK 25-62-21-870-801 1. Description SUBTASK 25-62-21-870-001 A. Functional Overview 1) The ELT automatically activates during a crash and transmits the standard sweep tone on 121.5 and 243.0 MHz.
SUBTASK 25-62-21-870-002 B. Components 1) The G406-4 ELT main assembly is housed in a high impact, fire resistant, polycarbonate plastic case, which is enclosed in a protective mounting frame assembly made of similar material. See Figure 1 G406-4 ELT and Mounting Frame Assembly.
Figure 3 Buzzer 4) The battery pack for the G406-4 ELT consists of four “D” size lithium manganese dioxide cells connected in series. In an effort to increase the safety of the battery pack, a number of features were designed into the battery pack.
1) See Figure 6 ELT Operational Flow Diagram. 2) A primary feature of the G406-4 ELT is its simplicity of operation. As long as the ELT is connected to the remote switch harness ELT connector, such that pins 5 and 8 are jumpered (G-switch loop), it will activate in the event of a crash.
ARTEX PRODUCTS / ACR ELECTRONICS, INC DESCRIPTION, OPERATION, INSTALLATION AND MAINTENANCE MANUAL G406-4 (453-5012) 6) A warning buzzer is required under C126 TSO approval. The buzzer is powered by the ELT and therefore not dependent upon the aircraft battery for operation. It is not designed to operate continuously, but sounds at predetermined intervals and runs for shorter periods toward the end of ELT battery life.
TASK 25-62-21-870-803 3. Specifications SUBTASK 25-62-21-870-001 A. Environmental and Physical 1) Table 2 lists the environmental and physical specifications of the G406-4 ELT. NOTE: For automatic activation, the higher threshold of 4.5 ft/sec (2.3 ) is specified in accordance with Eurocae ED-62. Use of the higher threshold crash sensor has been approved by the FAA as a deviation to TSO C126 (FAA Reference #98-130S-108, February 6, 1998).
ARTEX PRODUCTS / ACR ELECTRONICS, INC DESCRIPTION, OPERATION, INSTALLATION AND MAINTENANCE MANUAL G406-4 (453-5012) SUBTASK 25-62-21-870-003 C. Antennas 1) Table 4 lists the specifications of the antennas approved for use with the G406-4 ELT. CHARACTERISTIC PARAMETERS 110-320 110-324 110-329 Style...
ARTEX PRODUCTS / ACR ELECTRONICS, INC DESCRIPTION, OPERATION, INSTALLATION AND MAINTENANCE MANUAL G406-4 (453-5012) TEST AND FAULT ISOLATION TASK 25-62-21-750-801 1. Inspection and Test Regulatory Requirements SUBTASK 25-62-21-990-001 A. United States 1) In accordance with FAR Part 91, Subpart C, § 91.207 (d), the ELT must be inspected within 12 calendar months after the last inspection for: a) Proper installation;...
ARTEX PRODUCTS / ACR ELECTRONICS, INC DESCRIPTION, OPERATION, INSTALLATION AND MAINTENANCE MANUAL G406-4 (453-5012) TASK 25-62-21-750-802 2. Inspection and Test Procedures SUBTASK 25-62-21-990-001 A. Checklist 1) Table 5 provides a list of the ELT inspection and testing requirements, a copy of which may be used as a checklist to verify inspection and test completion.
ARTEX PRODUCTS / ACR ELECTRONICS, INC DESCRIPTION, OPERATION, INSTALLATION AND MAINTENANCE MANUAL G406-4 (453-5012) SUBTASK 25-62-21-000-001 B. Preparation 1) Remove the ELT in accordance with SUBTASK 25-62-21-010-001 on page 39. 2) Remove the battery pack in accordance with SUBTASK 25-62-21-050-001 on page 40.
ARTEX PRODUCTS / ACR ELECTRONICS, INC DESCRIPTION, OPERATION, INSTALLATION AND MAINTENANCE MANUAL G406-4 (453-5012) SUBTASK 25-62-21-750-001 F. G-Switch Functional Check – Item 4 CAUTION: A JUMPER IS REQUIRED TO PERFORM THIS CHECK. DUE TO THE POTENTIAL OF PHYSICAL DAMAGE IF THE JUMPER IS IMPROPERLY INSTALLED, THIS STEP SHOULD ONLY BE PERFORMED BY AN EXPERIENCED TECHNICIAN/MECHANIC.
ARTEX PRODUCTS / ACR ELECTRONICS, INC DESCRIPTION, OPERATION, INSTALLATION AND MAINTENANCE MANUAL G406-4 (453-5012) SUBTASK 25-62-21-750-002 G. Performance Testing Setup NOTE: The ELT software routine logs battery life in 30-second increments. A minimum of 30 seconds is added to the battery usage total each time the ELT is activated and de-activated.
ARTEX PRODUCTS / ACR ELECTRONICS, INC DESCRIPTION, OPERATION, INSTALLATION AND MAINTENANCE MANUAL G406-4 (453-5012) SUBTASK 25-62-21-750-005 J. 121.5/243.0 MHz Power Output Measurement – Item 5c 1) Connect the measuring device, referring to SUBTASK 25-62-21-750-002 on page 30. 2) Activate the ELT, if necessary, by placing the control switch in the “ON” position.
ARTEX PRODUCTS / ACR ELECTRONICS, INC DESCRIPTION, OPERATION, INSTALLATION AND MAINTENANCE MANUAL G406-4 (453-5012) SUBTASK 25-62-21-750-008 M. Current Draw Test – Item 5f CAUTION: EXERCISE EXTREME CAUTION TO AVOID CAUSING A SHORT CIRCUIT CONDITION, WHICH WILL BLOW THE FUSES IN THE BATTERY PACK. THIS TEST SHOULD ONLY BE PERFORMED BY AN EXPERIENCED TECHNICIAN/MECHANIC.
ARTEX PRODUCTS / ACR ELECTRONICS, INC DESCRIPTION, OPERATION, INSTALLATION AND MAINTENANCE MANUAL G406-4 (453-5012) SUBTASK 25-62-21-750-009 N. Digital Message Verification – Item 5g 1) Activate the ELT by placing the control switch in the “ON” position. 2) Allow the ELT to transmit for 15 to 30 seconds, but not more than 40 seconds.
ARTEX PRODUCTS / ACR ELECTRONICS, INC DESCRIPTION, OPERATION, INSTALLATION AND MAINTENANCE MANUAL G406-4 (453-5012) SUBTASK 25-62-21-750-011 P. Installed Transmitter Test – Item 6 CAUTION: DO NOT ALLOW THE DURATION OF THIS TEST TO EXCEED 5 SECONDS. THE ELT WILL TRANSMIT A 406 MHZ SIGNAL AFTER THE ELT IS ACTIVATED FOR APPROXIMATELY 47 SECONDS.
ARTEX PRODUCTS / ACR ELECTRONICS, INC DESCRIPTION, OPERATION, INSTALLATION AND MAINTENANCE MANUAL G406-4 (453-5012) SUBTASK 25-62-21-750-012 Q. Antenna Test – Item 7 CAUTION: DO NOT ALLOW THE DURATION OF THIS TEST TO EXCEED 5 SECONDS. 1) Tune a low quality AM receiver (i.e., radio) to 121.5 MHz.
ARTEX PRODUCTS / ACR ELECTRONICS, INC DESCRIPTION, OPERATION, INSTALLATION AND MAINTENANCE MANUAL G406-4 (453-5012) TASK 25-62-21-050-801 2. Battery SUBTASK 25-62-21-050-001 A. Battery Pack Removal CAUTION: THE BATTERY PACK CONTAINS ELECTROSTATIC DISCHARGE SENSITIVE (ESD) COMPONENTS AND IT MUST BE HANDLED WITH CARE. IF POSSIBLE, WEAR A GROUNDED WRIST STRAP WHEN HANDLING THE BATTERY PACK DURING INSTALLATION ACTIVITIES.
ARTEX PRODUCTS / ACR ELECTRONICS, INC DESCRIPTION, OPERATION, INSTALLATION AND MAINTENANCE MANUAL G406-4 (453-5012) TASK 25-62-21-500-801 3. Material or Equipment Return SUBTASK 25-62-21-510-001 A. Shipment Information 1) If any material or equipment is to be returned to the factory, under warranty or otherwise, ACR...
ARTEX PRODUCTS / ACR ELECTRONICS, INC DESCRIPTION, OPERATION, INSTALLATION AND MAINTENANCE MANUAL G406-4 (453-5012) INSTALLATION TASK 25-62-21-410-801 1. Regulatory Requirements and Guidelines SUBTASK 25-62-21-990-001 A. For US Registered aircraft: WARNING: FAILURE TO REGISTER THIS ELT WITH NOAA BEFORE INSTALLATION COULD RESULT IN A MONETARY FORFEITURE BEING ISSUED TO THE OWNER.
ARTEX PRODUCTS / ACR ELECTRONICS, INC DESCRIPTION, OPERATION, INSTALLATION AND MAINTENANCE MANUAL G406-4 (453-5012) SUBTASK 25-62-21-990-003 D. Canada 1) All installations must be performed in accordance with Canadian Aviation Regulations (CAR) Part V, Chapter 551, Paragraph 551.104. SUBTASK 25-62-21-990-004 E. Other Countries 1) Installations in aircraft outside of the United States and Canada, must be performed in accordance with applicable regulatory authority rules and regulations.
ARTEX PRODUCTS / ACR ELECTRONICS, INC DESCRIPTION, OPERATION, INSTALLATION AND MAINTENANCE MANUAL G406-4 (453-5012) TASK 25-62-21-450-801 2. Mounting Tray SUBTASK 25-62-21-450-001 A. Location CAUTION: MANY ORIGINAL ELT INSTALLATIONS ARE INADEQUATE AS FAR AS UNIT LOCATION AND SURFACE RIGIDITY ARE CONCERNED. BECAUSE OF THE CRITICAL FUNCTION AN ELT PERFORMS, IT IS IMPORTANT THE INSTALLATION FOLLOWS THE INSTRUCTIONS AND RECOMMENDATIONS HEREIN.
DESCRIPTION, OPERATION, INSTALLATION AND MAINTENANCE MANUAL G406-4 (453-5012) 1) Select a suitable location for the ELT mounting tray. See Figure 12 G406-4 ELT Outline and Dimensions. Refer to these dimensions when determining mounting location. Figure 12 G406-4 ELT Outline and Dimensions 2) Locate the mounting tray such that the ELT mounting frame cap has at least 5 inches (127 mm) of clearance for installation and removal.
4) Mark the four holes needed for mounting the tray, using the tray as a pattern. The hole pattern is also illustrated in Figure 12 G406-4 ELT Outline and Dimensions on page 45. 5) Drill the four mounting holes with a #19 or 4.25 mm drill.
SUBTASK 25-62-21-990-001 A. Selection 1) Use only antennas approved for use with the G406-4 ELT. The ELT will not work properly without being connected to an antenna for which it was designed. 2) Verify the antenna selected matches the requirements of the specific installation. Considerations include aircraft maximum rated speed, location restrictions, and any other considerations specific to the installation.
ARTEX PRODUCTS / ACR ELECTRONICS, INC DESCRIPTION, OPERATION, INSTALLATION AND MAINTENANCE MANUAL G406-4 (453-5012) TASK 25-62-21-450-803 4. Remote Switch SUBTASK 25-62-21-450-001 A. Location 1) Select a suitable location for the remote switch assembly. The switch assembly must be mounted in the cockpit where the pilot can easily reach the switch and see the LED.
ARTEX PRODUCTS / ACR ELECTRONICS, INC DESCRIPTION, OPERATION, INSTALLATION AND MAINTENANCE MANUAL G406-4 (453-5012) TASK 25-62-21-450-804 5. Buzzer SUBTASK 25-62-21-450-001 A. Location CAUTION: PLACING THE BUZZER IN THE COCKPIT IS NOT RECOMMENDED DUE TO THE POTENTIAL FOR DISTRACTION. THE BUZZER PRODUCES A LOUD, SIREN-TYPE SOUND WHEN THE ELT IS ACTIVATED.
ARTEX PRODUCTS / ACR ELECTRONICS, INC DESCRIPTION, OPERATION, INSTALLATION AND MAINTENANCE MANUAL G406-4 (453-5012) TASK 25-62-21-450-805 6. Wiring SUBTASK 25-62-21-990-001 A. General Considerations and Recommendations CAUTION: IF GROUND OR OTHER CONNECTIONS ARE BROKEN OR OTHERWISE DAMAGED, THE ELT IS STILL CAPABLE OF AUTOMATIC ACTIVATION; HOWEVER, THE COCKPIT REMOTE SWITCH MAY BE INCAPABLE OF RESETTING THE ELT AND OPERATION MAY NOT BE INDICATED ON THE REMOTE SWITCH LED.
ARTEX PRODUCTS / ACR ELECTRONICS, INC DESCRIPTION, OPERATION, INSTALLATION AND MAINTENANCE MANUAL G406-4 (453-5012) SUBTASK 25-62-21-450-001 B. Remote Switch Harness Fabrication 1) See Figure 18 Remote Switch Harness Arrangement. Figure 18 Remote Switch Harness Arrangement 2) Fabricate a 5-wire harness long enough to reach from the ELT to the cockpit remote switch, allowing enough slack to provide a drip loop at the ELT end and a service loop at the cockpit remote switch end.
ARTEX PRODUCTS / ACR ELECTRONICS, INC DESCRIPTION, OPERATION, INSTALLATION AND MAINTENANCE MANUAL G406-4 (453-5012) Figure 19 Remote Switch Harness Wiring Diagram 4) Fabricate two wires of sufficient length to reach from the harness ELT receptacle to the buzzer. NOTE: These wires provide power and ground for the buzzer. Use appropriate means of identification for the wires, such that the wires can be readily identified.
ARTEX PRODUCTS / ACR ELECTRONICS, INC DESCRIPTION, OPERATION, INSTALLATION AND MAINTENANCE MANUAL G406-4 (453-5012) SUBTASK 25-62-21-450-002 C. ELT 12-Pin Receptacle Installation 1) Feed the harness wires on the ELT end through the mounting frame cap assembly (452-0228). See Figure 20 Remote Harness Wiring at ELT End.
ARTEX PRODUCTS / ACR ELECTRONICS, INC DESCRIPTION, OPERATION, INSTALLATION AND MAINTENANCE MANUAL G406-4 (453-5012) SUBTASK 25-62-21-450-008 I. Airframe Ground Connections 1) Connect the ground wires to the airframe in accordance with the aircraft manufacturer’s written instructions or as described in AC 43.13-1, Chapter 11, § 15, as applicable. See Figure 19 Remote Switch Harness Wiring Diagram on page 53.
ARTEX PRODUCTS / ACR ELECTRONICS, INC DESCRIPTION, OPERATION, INSTALLATION AND MAINTENANCE MANUAL G406-4 (453-5012) Figure 21 ELT Installation Sequence 2) Verify the ELT local switch is in the “OFF” position. 3) Insert the ELT into the mounting tray at an angle, such that the locking ears at the end opposite the direction-of-flight arrow fit into the mounting tray locking slots.
ARTEX PRODUCTS / ACR ELECTRONICS, INC DESCRIPTION, OPERATION, INSTALLATION AND MAINTENANCE MANUAL G406-4 (453-5012) SUBTASK 25-62-21-410-002 C. Installation Documentation 1) Make appropriate logbook (i.e., aircraft records) entries and submit FAA Form 337, along with any supporting data required by the FAA for approval of the installation, as applicable.
ARTEX PRODUCTS / ACR ELECTRONICS, INC DESCRIPTION, OPERATION, INSTALLATION AND MAINTENANCE MANUAL G406-4 (453-5012) 3) Apply a thin coating of non-petroleum based silicone grease, such as GE G-635, to the rubber seal to facilitate installation and allow the ELT and battery pack to slide together without binding on the rubber seal.
ARTEX PRODUCTS / ACR ELECTRONICS, INC DESCRIPTION, OPERATION, INSTALLATION AND MAINTENANCE MANUAL G406-4 (453-5012) SUBTASK 25-62-21-450-002 B. New Battery Installation CAUTION: DO NOT USE CONTACT CLEANER ON ELT COMPONENTS. SUCH CHEMICAL AGENTS CAN BE HIGHLY DESTRUCTIVE TO THE MOUNTING HARDWARE AND ELT HOUSING, CAUSING CRACKING, FRACTURING AND OTHER DAMAGE.
ARTEX PRODUCTS / ACR ELECTRONICS, INC DESCRIPTION, OPERATION, INSTALLATION AND MAINTENANCE MANUAL G406-4 (453-5012) APPENDIX A – ELT REGISTRATION TASK 25-62-21-990-801 1. Background Information SUBTASK 25-62-21-990-001 A. Hex ID Code 1) Each 406 MHz ELT is programmed with a unique hex ID code (i.e., registration code) that is transmitted to the SAR satellite system.
1) In the United States, the National Oceanic and Atmospheric Administration (NOAA) is the registration agency. 2) Specific registration web sites and information may be found at: a) The Artex products web site at www.acrartex.com has links to online registration sites and also a link to registration forms and instructions for a number of countries.
SUBTASK 25-62-21-990-001 A. Ordering Information 1) Approved parts may be ordered from ACR Electronics, or any authorized dealer. CONTACT INFORMATION Sales, ACR Electronics, Inc / Artex Products 5757 Ravenswood Rd Fort Lauderdale, FL 33312-6645, USA Phone: (954) 981-3333 Fax: (954) 983-5087...
ARTEX PRODUCTS / ACR ELECTRONICS, INC DESCRIPTION, OPERATION, INSTALLATION AND MAINTENANCE MANUAL G406-4 (453-5012) TASK 25-62-21-990-803 3. Explanation of Detailed Parts List Entries SUBTASK 25-62-21-990-001 A. Fig # & Item Column 1) The first number at the top of the column is the figure number of the corresponding illustration.
ARTEX PRODUCTS / ACR ELECTRONICS, INC DESCRIPTION, OPERATION, INSTALLATION AND MAINTENANCE MANUAL G406-4 (453-5012) 3) Assemblies, subassemblies, and detail parts subject to modification, deletion, addition, or replacement by an issued service bulletin, are annotated to indicate both pre- and post-service bulletin configurations. The term (PRE SB XXXX) in the “Nomenclature”...
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