Clarke CAT126 Operating & Maintenance Instructions

Clarke CAT126 Operating & Maintenance Instructions

Air shear

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AIR SHEAR
MODEL NO: CAT126
PART NO: 3120139
OPERATING & MAINTENANCE
INSTRUCTIONS
GC11/13

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Summary of Contents for Clarke CAT126

  • Page 1 AIR SHEAR MODEL NO: CAT126 PART NO: 3120139 OPERATING & MAINTENANCE INSTRUCTIONS GC11/13...
  • Page 2 INTRODUCTION Thank you for purchasing this CLARKE Air Shear. Before attempting to use this product, please read this manual thoroughly and follow the instructions carefully. In doing so you will ensure the safety of yourself and that of others around you, and you can look forward to your purchase giving you long and satisfactory service.
  • Page 3: General Safety Rules

    GENERAL SAFETY RULES CAUTION: FAILURE TO FOLLOW THESE PRECAUTIONS COULD RESULT IN PERSONAL INJURY, AND/OR DAMAGE TO PROPERTY. WORK ENVIRONMENT 1. Keep the work area clean and tidy. 2. Dress appropriately - Do not wear loose clothing or jewellery. Tie long hair out of the way.
  • Page 4: Hazards Specific To Shears

    • Moving to another work area. • Passing the tool to another person. 11. Never use the tool if it is defective or operating abnormally. 12. This tool should be serviced at regular intervals by qualified service personnel. 13. Avoid damaging the tool for example by applying excessive force of any kind.
  • Page 5 OVERVIEW NO DESCRIPTION NO DESCRIPTION Moving Knife Airline Connector Side Blade Bottle for Airline Oil Trigger Hex Key Air Inlet Connection The shear is supplied with a hex key for release of the nose/blade assembly, an air connector for use with a flexible air hose, and an empty bottle for airline oil. Parts &...
  • Page 6: Compressed Air Requirements

    • A typical air line layout is shown above. If an automatic in-line filter/ regulator is used, it will keep the tool in good condition, but should be regularly checked and topped up with oil. clarke airline oil should be used, and the lubricator adjusted to approx 2 drops per minute.
  • Page 7: Before Use

    PTFE tape may be useful for sealing threaded connections. 6. Your air tool is now ready for use. • You can fit a whip hose with a quick fit coupling if required (available from your Clarke dealer.) Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com...
  • Page 8: Operation

    OPERATION USING THE SHEAR 1. Place the shear against the side of the sheet metal you want to cut, see below. 2. Squeeze the trigger to start the metal shear. 3. Maintain constant pressure to move the tool through the sheet metal.
  • Page 9: Maintenance

    • Before use, drain water from the airline filter and compressor. • Pour a few drops of Clarke air-line oil, into the tool air inlet. This should be carried out regardless of whether or not an in-line mini oiler is used.
  • Page 10: Replacing Blades

    If the tool is to be stored, or is idle for longer than 24 hours, run a few drops of Clarke air line oil into the air inlet, and run the tool for 5 seconds in order to lubricate the internal parts.
  • Page 11: Troubleshooting

    TROUBLESHOOTING SYMPTOM PROBLEM SOLUTION Tool runs at normal 1. Motor parts worn. 1. Return to Clarke dealer speed but slows down for repair. under any load. 2. Worn or sticking 2. Drip air tool lubricating mechanism due to oil into air inlet. Allow oil lack of lubricant.
  • Page 12: Parts List

    PARTS LIST Description No Description Housing Steel Wire Roll Pin Rotor Exhaust Deflector Front Plate O-Ring Washer Air Inlet Gear Wheel Dust Cover Idler Gear Valve Stem Gear Spindle O-Ring Gear Shaft O-Ring Bearing O-Ring Body Connector Bushing Washer Throttle Valve Bearing O-Ring Eccentric Driver...
  • Page 13: Parts Diagram

    PARTS DIAGRAM Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com...
  • Page 14: Specification

    SPECIFICATION Model Number CAT126 Part Number 3120139 Min. Hose Size (ID) 1/4” BSP Max Operating Pressure 90 psi (6.2 bar) Air Consumption 4 cfm Max No Load Speed 1800 rpm @ 90psi Air Inlet Size 1/4“ BSP Sound Pressure Level (LpA dB) 83.24 dB(A)
  • Page 15: Declaration Of Conformity

    DECLARATION OF CONFORMITY Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com...

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3120139

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