Clarke X-Pro CAT199 Operating & Maintenance Instructions
Clarke X-Pro CAT199 Operating & Maintenance Instructions

Clarke X-Pro CAT199 Operating & Maintenance Instructions

1/2" air ratchet wrench

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½"AIR RATCHET WRENCH
MODEL NO: CAT199
PART NO: 3120516
OPERATING & MAINTENANCE
INSTRUCTIONS
ORIGINAL INSTRUCTIONS
GC1019 - ISS1

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Summary of Contents for Clarke X-Pro CAT199

  • Page 1 ½”AIR RATCHET WRENCH MODEL NO: CAT199 PART NO: 3120516 OPERATING & MAINTENANCE INSTRUCTIONS ORIGINAL INSTRUCTIONS GC1019 - ISS1...
  • Page 2: Specification

    238 x 53 x 47 mm Please note that the details and specifications contained herein are correct at the time of going to print. However CLARKE International reserve the right to change specifications at any time without prior notice. Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com...
  • Page 3: General Safety Rules

    GENERAL SAFETY RULES CAUTION: FAILURE TO FOLLOW THESE PRECAUTIONS COULD RESULT IN PERSONAL INJURY, AND/OR DAMAGE TO PROPERTY. THE WORK ENVIRONMENT 1. Keep the work area clean and tidy. 2. Dress appropriately - Do not wear loose clothing or jewellery. Tie long hair out of the way.
  • Page 4 • Moving to another work area. 13. DO NOT use the air tool if it is defective or operating abnormally. 14. Avoid damaging the air tool for example by applying excessive force of any kind. 15. ALWAYS maintain the air tool with care. Keep it clean for the best and safest performance.
  • Page 5: Compressed Air Requirements

    A typical air line layout is shown below. If an automatic in-line filter/regulator is used, it will keep air tools in good condition but should be regularly checked and topped up with oil. CLARKE airline oil should be used and the lubricator be adjusted to approx 2 drops per minute.
  • Page 6 Air compressors used with the tool must comply with the appropriate European Community Safety Directives. The air hose must be rated at least 150% of the maximum operating pressure of the tool. For optimum performance it is recommended that a 3/8” ID airline hose is used.
  • Page 7: Before Use

    BEFORE USE WARNING: COMPRESSED AIR CAN BE DANGEROUS. ENSURE THAT YOU ARE FAMILIAR WITH ALL PRECAUTIONS RELATING TO THE USE OF AIR COMPRESSORS AND COMPRESSED AIR SUPPLY. NOTE: Ensure the compressor is turned off. 1. Remove the travel plug and connect either a suitable hose directly or using the male adaptor supplied.
  • Page 8: Operation

    OPERATION SETTING THE DIRECTION OF ROTATION WARNING: ALWAYS WAIT UNTIL THE DRIVE SHAFT HAS STOPPED ROTATING BEFORE SETTING THE DIRECTION OF ROTATION. To select the direction of rotation turn the direction control as follows. • For tightening bolts/nuts, turn the direction control anti- clockwise to F (Forward).
  • Page 9: Disconnecting The Air Supply

    If the tool is to be stored, or is idle for longer than 24 hours, run a few drops of CLARKE air line oil into the air inlet, and run the tool for 5 seconds in order to lubricate the internal parts.
  • Page 10: Maintenance

    4. If the tool still runs erratically or becomes inefficient, and the air supply is of good quality, it may be necessary to dismantle the air motor and replace worn or damaged parts. You may prefer to take the tool to your CLARKE dealer if internal maintenance is required.
  • Page 11: Troubleshooting

    Your CLARKE air tool has been designed to give long and trouble free service. If, however, having followed the instructions in this booklet carefully, you encounter problems, take the unit to your local CLARKE dealer. TROUBLESHOOTING SYMPTOM PROBLEM SOLUTION Tool runs at normal 1.
  • Page 12: Parts List

    PARTS LIST Description No Description Main housing Ring gear Housing liner Gear Trigger Gear Pin Bolt Gear seat O-ring Screw nut Bushing Needle bearing O-ring Bushing Valve stem Eccentric shaft Spring Drive bushing O-ring Ratchet housing Screw Ratchet yoke Nipple F/R knob Exhaust deflector Sleeve...
  • Page 13: Parts Diagram

    PARTS DIAGRAM Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com...
  • Page 14: Declaration Of Conformity

    DECLARATION OF CONFORMITY Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com...
  • Page 15 Contact your CLARKE dealer for further information or the Clarke International Service Department. A wide range of 1/2” square drive socket sets is available in the CLARKE catalogue. CLARKE Air Line Oil (part no. 3050825) is available from your CLARKE dealer.

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