Clarke CAT108 Operating & Maintenance Instructions

Clarke CAT108 Operating & Maintenance Instructions

Ratchet wrench

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RATCHET WRENCH
MODEL NO: CAT108 & CAT109
PART NO: 3120110 & 3120116
OPERATING & MAINTENANCE
INSTRUCTIONS
ORIGINAL INSTRUCTIONS
GC0220 rev 1

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Summary of Contents for Clarke CAT108

  • Page 1 RATCHET WRENCH MODEL NO: CAT108 & CAT109 PART NO: 3120110 & 3120116 OPERATING & MAINTENANCE INSTRUCTIONS ORIGINAL INSTRUCTIONS GC0220 rev 1...
  • Page 2: Specification

    INTRODUCTION Thank you for purchasing this CLARKE Ratchet Wrench which is ideally suited to quick removal and installation of nuts, bolts, and other fasteners where space is limited. Before attempting to use this product, please read this manual thoroughly and follow the instructions carefully.
  • Page 3: General Safety Rules

    GUARANTEE This product is guaranteed against faulty manufacture for a period of 12 months from the date of purchase. Please keep your receipt which will be required as proof of purchase. This guarantee is invalid if the product is found to have been abused or tampered with in any way, or not used for the purpose for which it was intended.
  • Page 4: Transport And Storage

    6. DO NOT exceed the maximum pressure for the tool of 90 psi / 6.2 bar. 7. Check hoses for leaks or worn condition before use, and ensure that all connections are secure. 8. Keep the air supply hose away from heat, oil and sharp edges. 9.
  • Page 5: Compressed Air Requirements

    A typical air line layout is shown below. If an automatic in-line filter/regulator is used, it will keep air tools in good condition but should be regularly checked and topped up with oil. CLARKE airline oil should be used and the lubricator be adjusted to approx 2 drops per minute Use only clean, dry, regulated compressed air as a power source.
  • Page 6: Useful Accessories

    USEFUL ACCESSORIES A wide range of accessories are available including filter/regulators, lubricators, high pressure hoses, etc. Contact your CLARKE dealer for further information, or call CLARKE International on 01992 565333. Suitable Ratchet Wrench compatible socket sets include the following are available in the CLARKE catalogue 1700431 PRO31 10 piece 1/2”...
  • Page 7: Product Overview

    Contact your CLARKE dealer or the CLARKE International Service Department for further information. CLARKE Air Line Oil (part no. 3050825) is available from your CLARKE dealer. PRODUCT OVERVIEW Forward/Reverse Switch Trigger 1/4”Square Drive Shaft Air Inlet Airline connector The pack should include the following items: •...
  • Page 8: Before Use

    NOTE: Ensure the air supply is turned off. 1. Remove the travel plug. 2. Pour 2-3 drops of Clarke airline oil into the oil filling port. This should be done regardless of whether or not a lubricated air supply is to be used.
  • Page 9: Operation

    FITTING SOCKETS AND USING THE AIR RATCHET IMPORTANT: Only use sockets designed for use with a ratchet wrench;- either 3/8" (10mm) for the CAT109 or 1/2” (13mm) for the CAT108. 1. Select the socket you require and push it onto the square drive shaft.
  • Page 10: Disconnecting The Air Supply

    If the tool is to be stored or is idle for longer than 24 hours, run a few drops of CLARKE air line oil into the air inlet and run the tool for 5 seconds in order to lubricate the internal parts. When storing, replace the blanking plug on the airline inlet.
  • Page 11: Maintenance

    3. If the tool still runs erratically or becomes inefficient and the air supply is of good quality, it may be necessary to dismantle the air motor and replace worn or damaged parts. You may prefer to take the tool to your CLARKE dealer if internal maintenance is required.
  • Page 12: Troubleshooting

    Your air tool has been designed to give long and trouble free service. If, however, having followed the instructions in this booklet carefully, you encounter problems, take the unit to your local CLARKE dealer. TROUBLESHOOTING SYMPTOM PROBLEM SOLUTION Tool runs at normal 1.
  • Page 13: Declaration Of Conformity

    DECLARATION OF CONFORMITY Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com...
  • Page 14: Component Parts Diagram

    COMPONENT PARTS DIAGRAM Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com...
  • Page 15: Component Parts List

    COMPONENT PARTS LIST Description No Description Screw cap Idler gear seat O-ring Clamp nut Spring Nose section O-ring Needle bearing Valve stem Bearing shell Air inlet plug Crankshaft Drive bush Trigger Ratchet yoke Housing Spring Rear bearing Locking pin Rear plate Reverse switch Rotor blade Washer...

This manual is also suitable for:

Cat10931201103120116

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