Still EXH-S 20 Original Instructions Manual
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Still EXH-S 20 Original Instructions Manual

Pallet truck
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Original instructions
Pallet truck
EXH-S 20, EXH-S 25
2364 2365
11538011751 EN - 02/2021 - 03

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  • Page 1 Original instructions Pallet truck EXH-S 20, EXH-S 25 2364 2365 11538011751 EN - 02/2021 - 03...
  • Page 3 Preface Address of manufacturer and  contact details STILL GmbH Berzeliusstraße 10 22113 Hamburg, Germany Tel. +49 (0) 40 7339-0 Fax: +49 (0) 40 7339-1622 Email: info@still.de Website: http://www.still.de 11538011751 EN - 02/2021 - 03...

  • Page 5: Table Of Contents

    Table of contents Introduction Your industrial truck ........... General .
  • Page 6 Table of contents Definition of responsible persons......... Operating company .
  • Page 7 Table of contents Horn ..............Drive program .
  • Page 8 Table of contents Maintenance General maintenance information ........General .
  • Page 9 EXH-S 20 and EXH-S 25 datasheet ........

  • Page 11: Introduction

    Introduction...

  • Page 12: Your Industrial Truck

    Introduction Your industrial truck Your industrial truck General The truck described in these operating instruc- tions corresponds to the applicable standards and safety regulations. If the truck is to be operated on public roads, it must conform to the existing national regula- tions for the country in which it is being used.

  • Page 13: Ce Labelling

    Introduction Your industrial truck CE labelling  The manufacturer uses CE labelling to indi- cate that the truck complies with the standards and regulations valid at the time of marketing. The supplied EC declaration of conformity confirms this. The CE labelling is attached to the nameplate.

  • Page 14: Ec Declaration Of Conformity

    Introduction EC declaration of conformity EC declaration of conformity Declaration STILL GmbH Berzeliusstrasse 10 22113 Hamburg GERMANY We declare that the machine Industrial truck according to these operating instructions Model according to these operating instructions conforms to the latest version of the Machinery Directive 2006/42/EC.

  • Page 15: Identification Label

    Introduction Identification label Identification label  NOTE Indicate the serial number for all technical en- quiries. Model Manufacturer Serial number Year of manufacture Unladen weight (without battery) in kg Maximum battery weight Minimum battery weight (for a lithium-ion battery, the weight of the ballast container is included) Additional weight (ballast weight) in kg Nominal motor power (kW)

  • Page 16: Eco-Design Requirements For Electric Motors And Variable Speed Drives

    Eco-design requirements for electric motors and variable speed drives Internet address and QR code  The information can be accessed at any time by pasting the address https://m.still.de/vdma in a web browser or by scanning the QR code. Eco-design requirements for electric motors and variable...

  • Page 17: Spare Parts List

    Spare parts list  The spare parts list can be downloaded by en- tering the address https://sparepartlist.still.eu into a web browser or by scanning the QR code displayed to the side. When the web page is open, please type in...

  • Page 18: Permissible Use

    Introduction Permissible use Permissible use The truck described in these operating instruc- The purpose of obtaining these permissions in tions is suitable for lifting and transporting advance is to limit danger as far as possible. loads. The truck should only be used for the purpo- ses for which it was designed, as described in these instructions.

  • Page 19: Unauthorised Use

    Introduction Unauthorised use Unauthorised use Any danger caused as a result of unauthor- Transporting people is prohibited. ised use becomes the responsibility of the op- The forklift truck should not be used in areas erator or driver and not that of the manufactur- where there is a risk of fire, explosion or corro- sion, or in areas that are particularly dusty.
  • Page 20 Introduction Disposing of components and batteries 11538011751 EN - 02/2021 - 03...

  • Page 21: Safety

    Safety...

  • Page 22: Safety Regulations

    Safety Safety regulations Safety regulations Regular checks and technical inspections These operating instructions, which come with ● the truck, must be communicated to all those Recycling of lubricants, oils and batteries ● concerned and in particular to personnel re- Residual risks. ●...

  • Page 23: Safety Regulations For Handling Consumables

    Safety Safety regulations for handling consumables Safety regulations for handling consumables Permissible consumables Refer to the maintenance data table for the WARNING permissible substances necessary for opera- Consumables can be dangerous. tion. It is necessary to follow the safety regulations when handling these substances.

  • Page 24: Hydraulic Fluid

    Safety Safety regulations for handling consumables Hydraulic fluid WARNING ENVIRONMENT NOTE During operation of the forklift truck, hy- draulic fluids are pressurised and are Hydraulic fluid is a water-polluting substance! hazardous to your health. Always store hydraulic fluid in containers com- –...

  • Page 25: Disposal Of Consumables

    Safety Safety regulations for handling consumables Disposal of consumables Any spillage of fluids such as hydraulic oil, ● ENVIRONMENT NOTE brake fluid or gear lubricant oil must be im- mediately soaked up with an oil-binding Materials that have to be disposed of following agent.

  • Page 26: Emissions

    Safety Emissions Emissions Noise emission values Calculated during the test cycle performed in accordance with standard EN 12053. Acoustic pressure level in the driver's compartment Truck 69 dB (A) Uncertainty ± 2.5 dB (A) NOTE Lower or higher noise values may occur when using industrial trucks, e.g.

  • Page 27: Residual Dangers, Residual Risks

    Safety Residual dangers, residual risks Residual dangers, residual risks Falling, tripping etc. when moving on the in- Despite all operational precautions and com- ● dustrial truck, especially in the wet, with pliance with standards and rules, the possibili- leaking consumables or icy surfaces. ty of additional risks when using the truck can- Loss of stability due to the load being unsta- not be entirely excluded.

  • Page 28: Definition Of Responsible Persons

    Safety Definition of responsible persons Definition of responsible persons Operating company The operating company is the natural or legal The operating company is responsible for the person or group who operates the truck or on scheduling and correct performance of regular whose authority the truck is used.
  • Page 29 Safety Definition of responsible persons Prohibition of use by unauthorised per- When leaving the truck, the driver must secure it against unauthorised use. sons The driver is responsible for the truck during working hours. He must not allow unauthor- ised persons to operate the truck. 11538011751 EN - 02/2021 - 03...

  • Page 30: Safety Tests

    Safety inspection based on time and ex-  traordinary incidents The operating company (see chapter entitled "Definition of responsible persons") must en- STILL GmbH Hamburg sure that the truck is checked by a specialist at least once a year or after noteworthy inci- Regelmäßige Prüfung dents.
  • Page 31 Overviews...

  • Page 32: Overview

    Overviews Overview Overview General view of the truck Battery hood Platform Steering wheel Drive wheel Key switch or electronic key Load arms Battery compartment Load wheels or bogies Stabiliser wheel 11538011751 EN - 02/2021 - 03...

  • Page 33: General View Of The Technical Compartment

    Overviews Overview General view of the technical compartment ES30–24 steering unit Drive wheel Horn Turntable Traction motor Pump-motor unit tank Stabilisers Pump-motor unit Stabiliser wheels 11538011751 EN - 02/2021 - 03...

  • Page 34: Operating And Display Devices

    Overviews Operating and display devices Operating and display devices Truck controls Horn Control button for the on-board compressor Drive switch Ignition key or electronic key Load arms lifting control Diagnostic connector Load arms lowering control Display Brake Fork lifting and lowering controls (depending Emergency off switch on model) 11538011751 EN - 02/2021 - 03...

  • Page 35: Electronic Key (Option)

    Overviews Operating and display devices Electronic key (option) Switch ON (operating mode) Key fault or incorrect code Switch OFF and awaiting code Time delay of automatic switch-off Programming mode active Operation Enter Status of LEDs Comments ○ red off ● continuous (by de- green (1) (correct PIN) * 1 2 3 4 5 #...
  • Page 36 Overviews Operating and display devices PROGRAMMING (truck switch OFF only (2)) To reactivate the default Restoring the ini- administrator code tial administrator (00000000), please con- code tact your agent or nearest dealer. Power switches off auto- ● red flashing ● green matically after 10 mi- Activating the au- flashing (5) (5 seconds...

  • Page 37: Display Operating Unit

    Overviews Operating and display devices Display operating unit Dipped beam (if available on the model) Right turn indicator (if available on the mod- Flashing beacons (if available on the model) Left turn indicator (if available on the model) BLUE-Q mode F1 - Indicator light (if available on the model) Tortoise mode Hour meter...

  • Page 38: Markings

    Overviews Markings Markings Labels Danger instructions label for the battery lock. Next inspection label Consult the operating instructions Brand and model label Brand label Brand label Model label Truck steering and steering wheel label Slinging label. Consult the operating instruc- Identification label tions Cold store label...

  • Page 39: Serial Number

    Overviews Markings Serial number  xx xxxx x xxxxx NOTE Indicate the serial number for all technical en- quiries. The serial number contains the following infor- mation: 1 Production location 2 Type 3 Year of production 4 Count number 7090_921-004 11538011751 EN - 02/2021 - 03...
  • Page 40 Overviews Markings 11538011751 EN - 02/2021 - 03...

  • Page 42: Technical Description

    ● The ES30-24 electric steering offers driving Features precision and reduced effort during manoeu- vres. Speed of the EXH-S 20 model: The truck is equipped with a 0.35-kW asyn- - 8 km/h unladen chronous steering motor. - 7 km/h laden The steering is controlled by a steering wheel.
  • Page 43 Technical description The platform is fixed. This suspension is controlled by a hydraulic ● system that locks the external stabiliser when The protection provides back support for ● cornering to ensure maximum stability of the the driver. truck. The steering wheel comprises the controls ●...

  • Page 44: List Of Checks Prior To Start-Up

    List of checks prior to start-up List of checks prior to start-up – Damaged or missing stickers must be re- WARNING placed in compliance with the marking posi- Damage or other defects on the truck or attachments tion table. (special equipment) can result in accidents. –...

  • Page 45: Starting Up

    Starting up Starting up NOTE Check that the battery is locked. ● – Check that the battery is connected. – Check that the battery compartment hood is closed and locked correctly. – Step onto the driver's platform. – Release the emergency off switch (1) if it ...

  • Page 46: Checks And Actions Prior To Commissioning

    Checks and actions prior to commissioning Checks and actions prior to commissioning Checking the emergency shutdown  To check the operation of the emergency off switch, proceed as follows: – Start up the truck. – Drive the truck. – Press the emergency off switch (1). The truck stops immediately.

  • Page 47: Horn

    Checks and actions prior to commissioning Horn  – Press the horn button (1). The horn sounds. 11538011751 EN - 02/2021 - 03...

  • Page 48: Operation Of The Display Operating Unit

    Operation of the display operating unit Operation of the display oper- ating unit Managing battery charging  The battery charge level indicator (1) has ten status bars. When the battery is fully charged (100%), the ten status bars are all lit. As the battery capacity falls, the battery status bars turn off.
  • Page 49 Operation of the display operating unit When the key (2) is pressed, creep speed is activated. The Tortoise symbol (1) will appear on the display. Tortoise mode remains active when the truck is switched off and on again. To deactivate Tortue mode: –...

  • Page 50: Truck Operating Instructions

    Truck operating instructions Truck operating instructions The trucks are designed for indoor and out- Speed must be reduced when moving over door use in non-hazardous atmospheres. The obstacles to prevent the truck from becoming temperature should be between -10°C and unbalanced and vibrations in the forklift opera- +45°C and the relative humidity of the air less tor's arms.
  • Page 51 Truck operating instructions Before using a side access truck, check that the bat- CAUTION tery is correctly locked. Risk of injury 11538011751 EN - 02/2021 - 03...

  • Page 52: Adjusting The Steering Wheel Height

    Adjusting the steering wheel height Adjusting the steering wheel  height The steering wheel height can be adjusted. To adjust the steering wheel height, proceed as follows: – Press and hold the button (1). – Pull the steering wheel (2) towards you or lower it until the required height is reached.

  • Page 53: Driving Safety Guidelines

    Driving safety guidelines Driving safety guidelines Behaviour when driving Never sit on the dashboard to drive the ● truck Operators must obey the same rules within The truck must not be used as a stepladder ● the plant as on the road. They must drive at The truck is not designed to transport peo- ●...

  • Page 54: Driving

    Driving Driving Defining directions  The drive directions on a ride-on pallet truck are as follows: Forward travel: Direction of load arms (1) ● Reverse travel: Opposite direction to load ● arms (2) The load is positioned at the front. Driving DANGER Risk of injury...

  • Page 55: Steering

    Driving – Gradually and slowly press the drive switch backwards (2) with your thumb. – When the drive switch is released, the truck brakes electrically. WARNING Restricted visibility During reverse travel, visibility may be restricted. Be very careful. Make sure that the path behind is clear before travelling in reverse.

  • Page 56: Emergency Off Switch

    Driving – Ensure that the steering movements are transmitted correctly and simultaneously. Steering angle: 180° The turning radius (Wa) depends on the length of the chassis. Safety when cornering: speed limitation Trucks with a platform are fitted with a safety device that automatically reduces the speed when cornering above a certain steering angle of the drive wheel.

  • Page 57: Braking

    Driving Braking Normal braking  It is recommended that the braking button (1) is used in order to stop the truck. The braking distance is respected. – Press the braking button (1). The truck comes to a standstill. Counter-current braking ...

  • Page 58: Horn

    Driving The forklift operator leaves the platform that ● detects the presence of the forklift operator The forklift operator presses the emergency ● off switch The drive switch is in the neutral position ● The power supply is cut off ●...

  • Page 59: Using The Truck On A Ramp

    Driving Blue Q mode Selecting Blue Q mode (3) allows you to slightly reduce the performance of the truck: The travel speed of the truck is reduced ● (70% of maximum speed) The lifting and lowering speed of the load lift ●...
  • Page 60 Driving Travelling up slopes  Always travel forwards when going up a slope. The load faces uphill. Without a load, we recommend that you go up a slope forwards. Travelling down slopes  Always travel in reverse when going down a slope.
  • Page 61 Driving – Move the drive switch in the required direc- tion. – Release the drive switch to apply the park- ing brake. 11538011751 EN - 02/2021 - 03...

  • Page 62: Operating The Fleetmanager™ Option

    Operating the FleetManager™ option Operating the FleetManager™ option Description of the FleetManager option The FleetManager option allows you to control GSM: Global System for Mobile Communi- access to the truck. The option is a fleet man- cation agement system. Shock sensor You can access the system: Either by using a keypad This sensor allows you to record the shocks...

  • Page 63: Commissioning A Truck Equipped With The Fleetmanager™ Option

    Operating the FleetManager™ option Commissioning a truck equipped with the FleetManager™ option Commissioning a truck equipped with a  keypad or an electronic key – Turn the switch key to start the truck. – Enter the PIN code on the keypad. The PIN code consists of five to eight digits.

  • Page 64: Fleetmanager™ Option: Colour Code For The Leds

    Operating the FleetManager™ option FleetManager™ option: Colour code for the LEDs The LEDs can have different statuses and dif- ferent colours. Below is the list of the most common messages and their meanings. Malfunction Cause Solution LED status Signal transmitter LED 1 LED 2 Reading device...
  • Page 65 Operating the FleetManager™ option Malfunction Cause Solution LED status Signal transmitter LED 1 LED 2 Flashes quickly Lit continuously A shock has oc- Reset the shock Red colour Green colour curred The truck is The truck is con- switched on but is nected via a Blue- not moving.

  • Page 66: Disconnecting A Truck Equipped With The Fleetmanager™ Option

    Operating the FleetManager™ option Disconnecting a truck equipped with the FleetManager™ option NOTE Operators must not log off intentionally while driving. WARNING Access to the truck must be disabled. Unauthorised users are not allowed to use the truck. Disconnecting a truck equipped with a ...
  • Page 67 Operating the FleetManager™ option Disconnecting a truck equipped with an  RFID reading device – Park the truck in a safe place. – Briefly place the RFID card or the RFID transponder (4) in front of the reading de- vice (3). The LED (1) lights up for a second (red col- our).

  • Page 68: Using The On-Board Compressor Option

    Using the on-board compressor option Using the on-board compres-  sor option The on-board compressor option allows you to automatically pressurise the shock-absorbing platform bellows. This shock-absorbing platform reduces the vi- brations felt within the truck while driving. It can be adjusted in accordance with the weight of the forklift operator.

  • Page 69: Transporting Loads

    Transporting loads Transporting loads Load handling safety rules  WARNING Closely follow the following instructions before pick- ing up loads. Never touch or stand on moving parts of the truck (e.g. lifting device, pushing devices, work installations or devices for picking up loads). WARNING Take care not to trap hands or feet when operating the truck.

  • Page 70: Transporting Pallets Or Other Containers

    Transporting loads Transporting pallets or other con-  tainers As a general rule, loading units must be trans- ported one by one (e.g. pallets). Transporting several loading units at a time is only author- ised: when the safety preconditions are fulfilled. ●...

  • Page 71: Using The Load Arms

    Transporting loads Using the load arms  WARNING Appropriate use of the equipment Only use the lifting device and the accessories for the work for which they are intended. The operator must receive instruction on the opera- tion of the load lift system. WARNING Risk of injury The safety instructions must be strictly adhered to.

  • Page 72: Load Handling

    Transporting loads Load handling WARNING Risk of crushing feet Safety shoes must be worn. WARNING Arrangement of loads Do not touch nearby loads or loads positioned at the side or in front of the load being handled. Arrange the loads with a small space between them to prevent them hooking onto one another.
  • Page 73 Transporting loads – Slowly withdraw the load in a straight line. Transporting a load  Observe the following recommendations: Drive forwards for optimum visibility ● Travel up or down slopes with the load up- ● hill. Do not travel across the slope or make a U-turn Reverse travel is used for setting down the ●...
  • Page 74 Transporting loads – Switch off the ignition (key or electronic key). – In the event of a prolonged shutdown, press the emergency off switch. Then disconnect the battery. 11538011751 EN - 02/2021 - 03...

  • Page 75: Cold Store Usage (Optional)

    Cold store usage (optional) Cold store usage (optional)  CAUTION Standard trucks risk being subject to significant dam- age if used in extreme conditions. Only trucks with the Cold Store option may be used inside cold storage. Specific oil designed for cold stores must be used.
  • Page 76 Cold store usage (optional) Parking The truck must be parked outside of the cold store. Parking inside the cold store could cause seri- ous damage to the electrical and mechanical equipment (seals, hoses, rubber and synthetic parts). CAUTION Do not leave discharged or unused batteries in the cold store.

  • Page 77: Before Leaving The Truck

    Before leaving the truck Before leaving the truck – Choose a safe and level location. – Remove the switch key. – Set down the load and fully lower the load DANGER arms. Risk of injury! The load arms must touch the ground. It is prohibited to park the truck with the load lift sys- –...

  • Page 78: Handling The Battery

    Handling the battery Handling the battery Battery type Trucks can be fitted with different types of bat- tery. Comply with the information indicated on your battery's type plate, as well as with its features. WARNING The weight and size of the battery influence the sta- bility of the truck.

  • Page 79: Charging The Battery Using An External Charger

    Handling the battery – Ensure that the battery hood is closed se- curely. CAUTION Risk of sparks Never drive with the hood open or incorrectly closed. Charging the battery using an exter- nal charger CAUTION Deep discharging may damage the battery. –...
  • Page 80 Handling the battery WARNING Risk of damage, short circuit or explosion. Do not place any metal objects or tools on the bat- tery. Smoking is prohibited. WARNING The electrolyte (diluted sulphuric acid) is toxic and very caustic. Follow the safety regulations when handling battery acid.

  • Page 81: On-Board Charger

    Handling the battery On-board charger Precautions for installation and use CAUTION The on-board charger means you no longer Risk of damage to the mains cable resulting in elec- tric shock and/or burns. have to use a charging room. This charger can be connected to any 2P+T 230 V 16 A Park the truck very close to the wall-mounted mains socket to avoid tensioning the charger's mains cable...

  • Page 82: Using The On-Board Charger

    Handling the battery The charger adapts automatically to the bat- Time protection tery discharge situation and therefore allows If the duration of phases I1 + P + U is more any type of partial charging to be carried out than 16 hours, the charger automatically ("opportunity charging").
  • Page 83 Handling the battery The on-board charger is intended to recharge the battery. – Switch off the truck. Do not pull the emergency stop handle. This operation cuts off the circuits and stops the battery from charging. – Connect the charger plug (1) to a mains socket.

  • Page 84: Order Picking

    Handling the battery CAUTION Risk of damage to the mains cable due to frequent operator handling. Risk of electric shock and/or burns! The mains cable must be regularly checked as part of periodic statutory checks and maintenance opera- tions. NOTE The on-board charger is not compatible with the Cold Store option.

  • Page 85: Changing The Side Access Battery

    Handling the battery Changing the side access battery DANGER Risk of trapping fingers It is advisable to wear gloves when changing the bat- tery. WARNING Risk of injury Safety shoes must be worn when changing the bat- tery. Before handling, ensure that there is nobody around the truck.
  • Page 86 Handling the battery – Remove the door (2) (if this option is selec-  ted) and put it to one side. – Position the truck with extraction rollers or the roller frame in the upright position near the battery compartment on level ground. –...
  • Page 87 Handling the battery – Lift the locking bar (3) until the battery is  freed. – Pull the battery onto the truck with extrac-  tion rollers or the roller frame – Replace the battery. Remove the dis- charged battery and position a charged bat- tery on the roller frame.
  • Page 88 Handling the battery – Push the battery into the compartment.  DANGER Risk of trapping fingers Push the battery from the rear side (A) of the battery. Take care not to trap your fingers by pushing from the top or the side of the battery. –...

  • Page 89: Changing The Vertical Access Battery

    Handling the battery – Lower and lock the handle (2) of the locking  bar (3) in the direction indicated by the ar- row. The locking bar must be horizontal and must be right up against the stop (5). CAUTION Risk of locking the battery incorrectly The locking bar must not in any circumstances be positioned under or on top of the stop.
  • Page 90 Handling the battery – Attach the slinging hooks to the battery  compartment. NOTE Using secured hooks is recommended. – Lift the battery. – Replace the battery. – Position the new battery in the chassis. – Remove the slinging hooks. –...

  • Page 91: Handling The Truck In An Emergency

    Handling the truck in an emergency Handling the truck in an emergency Truck towing procedure It is not possible to tow the truck with no elec- trical function. The electromagnetic brake re- mains in the closed position. Truck towing is authorised with a rigid connec- tion (tow bar) if the truck to be towed can no longer be braked.
  • Page 92 Handling the truck in an emergency – After towing, chock the truck to prevent it  from moving. – To re-establish brake operation, unscrew and remove the two screws (1). – Refit the covers. WARNING It is essential that the covers are correctly refitted be- fore the machine is used.

  • Page 93: Handling The Truck In Specific Situations

    Handling the truck in specific situations Handling the truck in specific situations Slinging the truck  DANGER Danger of truck falling Only use slings and a hoist of sufficient quality. Check the weight of the machine (including battery) in order to choose a suitable device. Refer to the technical features.

  • Page 94: Lifting The Truck

    Handling the truck in specific situations Lifting the truck  DANGER Danger of swinging Truck lifting must be performed carefully. For some work, it is necessary to lift the truck. – Slightly raise the load arms. – Switch off the ignition and disconnect the battery connector.

  • Page 95: Transporting The Machine

    Handling the truck in specific situations The truck must be suitably protected from the DANGER effects of the weather during transport and Danger of death. storage. Do not stand within the hoist's operating radius or To load or unload the truck, use an inclined below the lifted truck.
  • Page 96 Handling the truck in specific situations 11538011751 EN - 02/2021 - 03...

  • Page 97: Maintenance

    Maintenance...

  • Page 98: General Maintenance Information

    Maintenance General maintenance information General maintenance information General The following instructions contain all the infor- mation required for maintenance of your truck. Carry out the various maintenance work in compliance with the maintenance plan. This will ensure that your truck is reliable and in good working order and that the warranty re- mains valid.

  • Page 99: Servicing And Maintenance Personnel Training And Qualification

    Maintenance General maintenance information Servicing and maintenance personnel training and qualification Truck maintenance must only be carried out The person responsible for carrying out the in- by qualified and authorised personnel. spection must have sufficient knowledge and experience to be able to assess the condition The annual inspection for prevention of acci- of the truck and the efficiency of the protective dents at work must be carried out by a person...

  • Page 100: Safety Guidelines For Maintenance

    Maintenance Safety guidelines for maintenance Safety guidelines for maintenance Servicing and maintenance measures To avoid accidents during servicing and main- – Ensure that there is no risk of the truck tenance operations, take all necessary safety moving or starting up unexpectedly. For this measures.

  • Page 101: Technical Data For Inspection And Maintenance

    Power: 300 A, quantity: 1 Steering unit ES30–24 (0.185 kW Fuse 3F1 Power: 40 A, quantity: 1 Pump motor 1.2 kW for EXH-S 20 Fuse 1F1 Power: 300 A, quantity: 1 1.5 kW for EXH-S 25 Control fuse Fuse 1F3 Control: 7.5 A, quantity: 1...

  • Page 102: Recommended Lubricants

    Maintenance Recommended lubricants Recommended lubricants Transmission gear oil DANGER Toxic products. Recommended oil: Oils and other consumables are toxic products. It is CLP PG220 DIN 51 517–3 advisable to handle and use them with the utmost care. Aerosol can for chains Hydraulic oil Standard chain spray A167.

  • Page 103: Easily Accessing The Technical Compartment

    Maintenance Easily accessing the technical compartment Easily accessing the technical compartment For some operations, it is not necessary to ac- cess all the components in the technical com- partment. In this case, simply remove the main front hood from the truck. –...

  • Page 104: 1000-Hour Service Plan

    Maintenance 1000-hour service plan 1000-hour service plan Depending on the application, environmental conditions and driving style, the following proce- dures should be carried out every 1000, 2000, 3000, 4000, 6000, 7000, 8000 and 9000 hours Preparation Clean the truck Check the error codes using the diagnostic tool Enter the next maintenance interval Chassis and equipment Check the condition of the load arms...

  • Page 105: 5000-Hour Maintenance Plan

    Maintenance 5000-hour maintenance plan 5000-hour maintenance plan Depending on the application, environmental conditions and driving style, the following proce- dures should be carried out every 5000 and 10,000 hours Information Carry out all 1000-hour maintenance work Hydraulics Drain the hydraulic oil 10,000-hour service plan Depending on the application, environmental conditions and driving style, the following proce- dures should be carried out every 10,000 hours...

  • Page 106: Chassis, Bodywork And Fittings

    Maintenance Chassis, bodywork and fittings Chassis, bodywork and fittings Cleaning the truck Cleaning instructions – Park the truck. – Press in the emergency off switch. CAUTION Electrical hazards The battery must always be disconnected during cleaning procedures. Washing the outside of the truck ...
  • Page 107 Maintenance Chassis, bodywork and fittings NOTE Only use dry cleaning products. ● Do not remove the cowlings. ● – Clean the electric installations with a non- metal brush and dry with lightly compressed air. After washing – Carefully dry the truck (e.g. with com- pressed air).

  • Page 108: General Information On Battery Maintenance

    Maintenance Chassis, bodywork and fittings General information on battery maintenance DANGER NOTE Risk of injury The discharge indicators used to check the ● Before carrying out any operations on the electric in- battery must also be suitable for the type of stallation, turn the truck power supply off.

  • Page 109: Checking The Condition Of The Load Arms

    Maintenance Chassis, bodywork and fittings Checking the condition of the load  arms – Check that the load arms (1) show no signs of deformation, splits, heavy wear or cracks. CAUTION Truck damage If the carriage is damaged, have it changed by the After-Sales Service Centre.

  • Page 110: Steering And Wheels

    Maintenance Steering and wheels Steering and wheels Cleaning the pinion gear of the  steering geared motor – Immobilise the truck. – Lower the load arms. – Switch off the ignition and remove the key. – Press in the emergency off switch. –...

  • Page 111: Checking The Condition Of The Wheels

    Maintenance Steering and wheels Checking the condition of the  wheels – Raise the truck until the wheels are off the ground. – Check that the wheels rotate freely and re- move any objects that may obstruct them or prevent them from turning. CAUTION Risk of damaging the wheels In order to avoid any risk of damaging the wheel...

  • Page 112: Electrical Equipment

    Maintenance Electrical equipment Electrical equipment Cleaning and blowing air through  the electrical components CAUTION Electrical hazards Always disconnect the battery connector before working on an electrical component. – Press the emergency off switch. – Disconnect the battery connector. – Open the technical compartment. –...

  • Page 113: Checking The Battery Acid Level And Electrolyte Density

    Maintenance Electrical equipment Checking the battery acid level and  electrolyte density WARNING The electrolyte (diluted sulphuric acid) is poisonous and caustic! – Always wear suitable protective equipment (indus- trial goggles, safety gloves) when working on a battery. – Never wear a watch or jewellery when handling battery acid.

  • Page 114: Checking The Condition Of The Cables, Terminals And Battery Connector

    Maintenance Electrical equipment Checking the condition of the ca-  bles, terminals and battery connec- – Check that the cable insulation is undam- aged. – Check that there are no signs of heat build- up in the connections. – Check that the "+" and "-" output terminals are not sulphated (presence of white salt).

  • Page 115: Hydraulic Systems

    Maintenance Hydraulic systems Hydraulic systems Checking the hydraulic system for  leaks – Switch off the truck and disconnect the bat- tery connector. – Remove the hood of the technical compart- ment. – Inspect the hydraulic system: pipes, hoses and connections between the pump unit and the cylinders.

  • Page 116: Checking The Controlled Stabiliser Hydraulic System For Leaks

    Maintenance Hydraulic systems – Remove the hood of the technical compart-  ment. To ensure correct operation of the truck func- tions, the oil level must be between the mini- mum mark (3) and maximum mark (2) on the tank. –...

  • Page 117: Checking The Oil Level In The Controlled Stabiliser Circuit

    Maintenance Hydraulic systems In the event of leakage, please contact the Af- ter-Sales Service Centre. Checking the oil level in the control-  led stabiliser circuit – Switch off the truck and disconnect the bat- tery connector. – Remove the hood of the technical compart- ment.

  • Page 118: Storage And Decommissioning

    Maintenance Storage and decommissioning Storage and decommissioning Storage of truck Precautions should be taken if the truck must CAUTION not be used for a reasonably long period. The We recommend that you do not use a plastic sheet operations depend on the length of time it is as this encourages condensation to form.

  • Page 119: Permanent Putting Out Of Commission (Destruction)

    Maintenance Storage and decommissioning Permanent Putting Out of Commis- sion (Destruction) When scrapping the truck, it is necessary to: – Remove the various parts of the truck (cov- ers, battery, chains, motors etc.) – Sort out the components depending on their type: pipes, rubber components, lubricants, aluminium, iron etc.
  • Page 120 Maintenance Storage and decommissioning 11538011751 EN - 02/2021 - 03...
  • Page 121 Technical specifications...
  • Page 122 Technical specifications EXH-S 20 and EXH-S 25 datasheet EXH-S 20 and EXH-S 25 datasheet 11538011751 EN - 02/2021 - 03...
  • Page 123 Technical specifications EXH-S 20 and EXH-S 25 datasheet DESIGNATION 1.1 Manufacturer STILL 1.2 Model type EXH–S 20 EXH–S 25 Drive type: battery, diesel, petrol, LPG, Battery mains power Driving mode: manual, pedestrian, Standing standing, seated, order picking 1.5 Nominal capacity...
  • Page 124 Technical specifications EXH-S 20 and EXH-S 25 datasheet 4.15 Height at fork ends 4.19 Total length (+5 mm) 2320 (mm) Length to the load support face 4.20 1170 (±5 mm) (mm) 4.21 Total width (±5 mm) (mm) s/e/L 4.22 Load arm dimensions...
  • Page 125 Technical specifications EXH-S 20 and EXH-S 25 datasheet 6.7 Turnover output 177.5 Energy consumption at turnover out- kWh/h 1.74 1.68 MISCELLANEOUS EXH–S 20 EXH–S 25 8.1 Speed monitor (AC controller) Noise level at forklift operator's ears 10.7 dB (A) (±2.5) 1) Weight according to line 2.1...
  • Page 126 Technical specifications EXH-S 20 and EXH-S 25 datasheet 11538011751 EN - 02/2021 - 03...
  • Page 127 Checks prior to start-up....34 EXH-S 20 and EXH-S 25 datasheet..Cleaning the truck....
  • Page 128 Index Disconnecting the truck... . Picking up a load from the ground..62 Start-up......53 Precautions to be taken during battery maintenance.
  • Page 129 Index Using the load arms....61 Using the on-board compressor option. . . Wheels Using the truck on a ramp... . . Checking the condition of the wheels.
  • Page 132 STILL GmbH 11538011751 EN - 02/2021 - 03...

This manual is also suitable for:

Exh-s 25

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