Still EXH 14C Original Instructions Manual
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Still EXH 14C Original Instructions Manual

Still EXH 14C Original Instructions Manual

Electric pallet truck
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Original instructions
Electric pallet truck
 
 
 
EXH 14C
1132
1132 801 1500 EN - 12/2024  -  01

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  • Page 1 Original instructions Electric pallet truck       EXH 14C 1132 1132 801 1500 EN - 12/2024  -  01...

  • Page 3: Rules For The Operating Company Of Industrial Trucks

    Internet address and QR code  The information can be accessed at any time by pasting the address https://m.still.de/vdma in a web browser or by scanning the QR code. 1132 801 1500 EN - 12/2024  -  01  I...

  • Page 5: Table Of Contents

    Table of contents   Foreword   Your truck ............ 2 Technical description.
  • Page 6 Table of contents   Medical devices ............ 27 Noise level .
  • Page 7 Table of contents   Steering system ............ 56 Changing the drive direction .
  • Page 8 Table of contents   Maintenance   General maintenance information ........ 88 General .

  • Page 9: Foreword

    Foreword...

  • Page 10: Your Truck

    Your truck Your truck Technical description The series 1132 electric pallet trucks, includ- Precise, load-independent travel. ing EXH 14C, have a rated load weight of Jolt-free starting and smooth acceleration to 1400kg. maximum speed. Simply release or turn the drive direction Design switch to brake.

  • Page 11: General

    Foreword Your truck General The industrial truck described in these operat- ing instructions conforms with the applicable standards and safety regulations. The industrial truck is fitted with state-of-the- art technology. Following these operating in- structions will allow the industrial truck to be handled safely.

  • Page 12: Conformity Marking

    Foreword Your truck Conformity marking  The manufacturer uses the conformity mark- ing to document the conformity of the industri- al truck with the relevant directives at the time of placing on the market: CE: in the European Union (EU) ●...

  • Page 13: Declaration That Reflects The Content Of The Declaration Of Conformity

    Your truck Declaration that reflects the content of the declaration of conformity         Declaration     STILL GmbH Berzeliusstraße 10 22113 Hamburg Germany             We declare that the specified machine conforms to the most recent valid version of the directives specified below:  ...

  • Page 14: Identification Plate

    Foreword Your truck Identification plate Type Conformity marking: Serial number CE mark for the markets of the EU, the EU Manufacturer candidate countries, the EFTA States and Year of manufacture Switzerland Unladen mass in kg UKCA mark for the United Kingdom market permissible battery weight in kg (for electric EAC mark for the Eurasian Economic Union trucks only) Max./Min.
  • Page 15 Foreword Your truck NOTE It is possible for there to be multiple con- ● formity markings on the nameplate. The EAC mark may also be located in the ● immediate vicinity of the nameplate. 1132 801 1500 EN - 12/2024  -  01  7...

  • Page 16: Information About The Documentation

    Foreword Information about the documentation Information about the documentation Documentation scope Operating instructions fully and must be available to the driver and ● operator at all times. Operating instructions for attachment parts ● (special equipment) If the operating instructions are lost, the oper- Spare parts list ●...

  • Page 17: Explanation Of Symbols Used

    The issue date and the version of these op- erating instructions can be found on the title page. STILL is constantly engaged in the further de- velopment of trucks. These operating instruc- tions are subject to change, and any claims based on the information and/or illustrations contained in them cannot be asserted.
  • Page 18 Foreword Information about the documentation Abbrevi- Meaning Explanation ation German implementation of EU occupation- ArbSchG Arbeitsschutzgesetz al health and safety directives Betr- German implementation of the EU working Betriebssicherheitsverordnung SichV equipment directive German insurance company for the com- Berufsgenossenschaft pany and employees German principles and test specifications Berufsgenossenschaftlicher Grundsatz for occupational health and safety...
  • Page 19 Foreword Information about the documentation Abbrevi- Meaning Explanation ation Average continuous sound pressure level   in the driver's compartment Distance of the centre of gravity of the Load centre of gravity load from the front face of the fork backs Maximum permissible air concentrations Maximum workplace concentration of a substance at the workplace...

  • Page 20: Environmental Considerations

    Foreword Environmental considerations Environmental considerations Packaging During delivery of the truck, certain parts are packaged to provide protection during trans- port. This packaging must be removed com- pletely prior to initial start-up. ENVIRONMENT NOTE The packaging material must be disposed of properly after delivery of the truck.

  • Page 21: Using The Truck

    Foreword Using the truck Using the truck Commissioning Commissioning is the initial intended use of the truck. The necessary steps for the commissioning vary depending on the model and equipment of the truck. These steps require preparatory work and adjustment work that cannot be per- formed by the operating company.

  • Page 22: Operating Steps

    Foreword Using the truck Do not stack loads or turn when driving on a On a ramp: Ensure that the truck has sufficient ramp. ground clearance to avoid striking the surface of the ramp. • Fully raise the load to avoid Do not operate the truck on loose or greasy striking the surface of the ramp.
  • Page 23 Foreword Using the truck ing hazards can only be used after proper specified by the manufacturer, and the driv- maintenance has been carried out. ing surface must be sufficiently adherent. Flat and smooth transitions at the upper and lower Do not remove safety devices and switches ends of ramps can prevent the load from con- or render them unusable.

  • Page 24: Vehicle Modifications

    Foreword Using the truck Makes appropriate changes to the designa- with attachments. Before commissioning a ● tion plate, decals, tags and operation and truck with an attachment, you must check that maintenance manuals loads are handled safely. It may be necessa- Attaches a permanent and easily visible la- ry to make adjustments, depending on the ●...

  • Page 25: Precautions

    Foreword Using the truck Precautions – Do not drive on steep slopes, to prevent the – When using this truck, pay attention to the load from slipping off. surroundings and do not become distracted. – The truck must be switched off when left –...

  • Page 26: Residual Risks

    Foreword Residual risks Residual risks Residual risks Despite careful operation and compliance with – Escape of consumables due to leakages or all applicable standards and regulations, the the rupture of lines, hoses or containers. possibility of other dangers when using the –...
  • Page 27 Foreword Residual risks event of non-compliance. If other major opera- can therefore be summarised in a single over- tional hazards are involved, they must also be view. It is recommended that the information taken into consideration. provided by the relevant employers' liability insurance association be observed in this re- The working conditions for the trucks are spect.
  • Page 28 Foreword Residual risks  20 1132 801 1500 EN - 12/2024  -  01...

  • Page 29: Safety

    Safety...

  • Page 30: Safety Regulations

    Safety Safety regulations Safety regulations Regular checks and technical inspections These operating instructions, which come with ● the truck, must be communicated to all those Recycling of lubricants, oils and batteries ● concerned and in particular to personnel re- Residual risks. ●...

  • Page 31: Definition Of Responsible Persons

    Safety Definition of responsible persons Definition of responsible persons Operating company The operating company is the natural or legal person or group who operates the truck or on whose authority the truck is used. The operating company must ensure that the truck is only used for its proper purpose and in compliance with the safety regulations set out in these operating instructions.

  • Page 32: Drivers

    Safety Definition of responsible persons Drivers This truck may only be driven by suitable per- sons who are at least 18 years of age, have been trained in driving, have demonstrated their skills in driving and handling loads to the operating company or an authorised represen- tative, and have been specifically instructed to drive the truck.
  • Page 33 Safety Definition of responsible persons Prohibition of use by unauthorised per- sons The driver is responsible for the truck during working hours. He must not allow unauthor- ised persons to operate the truck. When leaving the truck, the driver must secure it against unauthorised use, e.g.

  • Page 34: Basic Principles For Safe Operation

    Safety Basic principles for safe operation Basic principles for safe operation Insurance cover on company premises The company premises are very often restric- ted public traffic areas. NOTE It is advisable to review the operational lia- bility insurance so that insurance covers the truck with respect to third parties in the event of damage caused in restricted public traffic areas.

  • Page 35: Warning Regarding Non-Original Parts

    Noise level This value is calculated during testing cycle according to the EN 12053 standard. Noise level at the driver's ear: Model Noise level Uncertainty = 66 EXH 14C = ±4 dB(A) dB(A) 1132 801 1500 EN - 12/2024  -  01  27...

  • Page 36: Vibration Values For Upper Limbs

    Safety Basic principles for safe operation NOTE Lower or higher noise levels may occur when using the pallet truck due to differences in the mode of operation, environmental factors and other sources of noise. Vibration values for upper limbs These values were determined following tests NOTE using trucks with standard equipment accord- ing to the datasheet (driving over test course...

  • Page 37: Residual Risk

    Safety Residual risk Residual risk Residual dangers, residual risks Despite working with care and complying with the standards and regulations, the possibility of other dangers arising when using the truck cannot be ruled out. The truck and all other system components comply with current safety requirements.

  • Page 38: Special Risks Associated With Using The Truck And Attachments

    Safety Residual risk ments, this can lead to an accident. In this case, the manufacturer is exempt from liability. Stability The stability of the truck has been tested to the latest technological standards. If the truck is used in the proper manner and in accord- ance with its intended use, the stability of the truck is guaranteed.
  • Page 39 Safety Residual risk use the truck correctly and without the risk of accidents. 1132 801 1500 EN - 12/2024  -  01  31...

  • Page 40: Overview Of Hazards And Countermeasures

    Safety Residual risk Overview of hazards and countermeasures NOTE This table is intended to help evaluate the hazards in your facility and applies to all drive types. It does not claim to be complete. – Observe the national regulations for the country in which the truck is being used.
  • Page 41 Safety Residual risk Hazard Course of action Check note Notes √ done - Not applicable Impermissible usage Provide operating in- German Ordinance on (improper usage) structions Industrial Safety and Health (BetrSichV) and German Health and labour protection law (ArbSchG) Written notice of in- German Ordinance on struction to driver Industrial Safety and...

  • Page 42: Danger To Employees

    Safety Residual risk Hazard Course of action Check note Notes √ done - Not applicable DGUV rule 113-001 and observe the oper- ating instructions When operating driverless transport systems Roadway quality inad- Clean/clear roadways German Ordinance on equate Industrial Safety and Health (BetrSichV) Loading equipment in- Reposition load on pal-...
  • Page 43 Safety Residual risk The design and equipment of the truck comply with the standards and directives required for CE conformity. The design and equipment al- so comply with the standards and directives necessary for the UKCA compliance that is required in the United Kingdom. The design and equipment are therefore not part of the required scope of the hazard assessment.

  • Page 44: Safety Tests

    Safety Safety tests Safety tests Carrying out regular inspections  on the truck The operating company must ensure that the truck is checked by a specialist at least once a year or after particular incidents. As part of this inspection, the technical condi- tion of the truck must be completely tested with regard to accident safety.

  • Page 45: Regularly Testing The Electrical Safety

    Safety Safety tests The exact procedure for this insulation testing is described in the workshop manual for this truck. NOTE The truck's electrical system and drive batter- ies must be checked separately. Test values for the drive battery Recommended Nominal volt- Component Measurements Test values...

  • Page 46: Safety Regulations For Handling Consumables

    Safety Safety regulations for handling consumables Safety regulations for handling consumables Permissible consumables Refer to the maintenance data table for the  WARNING permissible substances necessary for opera- Consumables can be dangerous. tion. It is necessary to follow the safety regulations when handling these substances.

  • Page 47: Hydraulic Fluid

    Safety Safety regulations for handling consumables Hydraulic fluid  WARNING ENVIRONMENT NOTE During operation of the forklift truck, hy- draulic fluids are pressurised and are Hydraulic fluid is a water-polluting substance! hazardous to your health. Always store hydraulic fluid in containers com- –...
  • Page 48 Safety Safety regulations for handling consumables Clean the parts concerned before carrying out  WARNING lubrication, changing filters or working on the Accidental penetration of hydraulic fluid under the hydraulic system. skin is dangerous. Any worn out parts removed must be recycled See a doctor immediately if injured.

  • Page 49: Safety Devices

    Safety Safety devices Safety devices EMC – Electromagnetic compatibility Electromagnetic compatibility (EMC) is a key and secondly checks it for sufficient resistance quality feature of the truck. to electromagnetic interference with reference to the planned usage location . A number of EMC involves electrical measures are taken to ensure the limiting the emission of electromagnetic in-...
  • Page 50 Safety Safety devices  42 1132 801 1500 EN - 12/2024  -  01...

  • Page 51: Views

    Views...

  • Page 52: General View

    Views General view General view Tiller Load wheel Key switch Battery charge indicator Cylinder Battery charging cable Traction motor cover Emergency off switch Caster wheel Outer cowling Pressure regulating hole Drive direction switch Fork Safety reverser  44 1132 801 1500 EN - 12/2024  -  01...

  • Page 53: Labels

    Warning label: "The charging plug must be Nameplate unplugged before driving the truck" Risk of trapping hand label Hoisting point label Model label Importer label STILL logo Emergency off switch Warning label "No step" symbol Safety shoes required label 1132 801 1500 EN - 12/2024  -  01  45...

  • Page 54: Operating Devices

    Views Operating devices Operating devices Key switch Fork lowering button Tiller Horn button Creep speed switch Drive direction switch Display unit Safety reverser Fork arm lifting button  46 1132 801 1500 EN - 12/2024  -  01...

  • Page 55: Display Unit

    Views Display unit Display unit Name Function 5 bars: 85%-100% 4 bars: 68%-84% 3 bars: 52%-67% Battery charging indicator 2 bars: 36%-51% light 1 bars: 20%-35% 1 bars:0-19% (limited lifting function, battery indicator light turn red) When the fault indicator lamp (2) and the digits (3) are illuminated simultaneously, this indicates a fault with the Fault indicator light truck.
  • Page 56 Views Display unit NOTE In the event of a fault, the operating hours indicator and the error code will light up alter- nately.  48 1132 801 1500 EN - 12/2024  -  01...

  • Page 57: Operation

    Operation...

  • Page 58: Inspections Before First Use

    Operation Inspections before first use Inspections before first use Drive mechanism and transmission system Check the drive direction switch Check the fork lifting/lowering function Check the functionality of the emergency off switch Check that the steering unit is working properly Check that the brake is working properly Driver's compartment Check that the safety reverser is working properly...
  • Page 59 Operation Pre-shift checks are supplemental and do not replace periodic maintenance work. NOTE If, when carrying out the daily checks, you discover a defect or you are unsure whether the truck will function properly, do not use the truck and contact the technical service depart- ment.

  • Page 60: Daily Inspection Items

    Operation Daily inspection items Daily inspection items Drive mechanism and transmission system Check the drive direction switch Check the fork lifting/lowering function Check the functionality of the emergency off switch Check that the steering unit is working properly Check that the brake is working properly Driver's compartment Check that the safety reverser is working properly Check that the horn is working properly...

  • Page 61: Operating Instructions

    Operation Operating instructions Operating instructions This truck is designed for use in indoor envi- Trucks can drive across ramps and shallow in- ronments. clines. Initial lifting can improve ground clear- ance, enabling the truck to drive over larger obstacles. NOTE See instructions in the section "Description of  WARNING Use and Climate Conditions".

  • Page 62: Starting

    Operation Starting Starting  – Pull the emergency off switch (1). – Insert the key into the switch (2) and turn the key clockwise to switch on the truck. – The display unit on the tiller (3) is activated and illuminated. –...

  • Page 63: Forward Travel/Reverse Travel

    Operation Forward travel/reverse travel Forward travel/reverse travel Forward drive  – Pull the emergency off switch and turn on the key switch. – Push the tiller down into the drive zone (3).  – Gently and slowly push the drive switch (4) in direction (B) with your thumb.

  • Page 64: Steering System

    Operation Steering system NOTE In zones (1) and (2), regenerative braking is applied; when the driving speed is reduced to the set value, electromagnetic braking is applied, and the truck cannot be driven. Steering system  The pallet truck is equipped with a mechanical steering unit that can be controlled with the tiller (1).

  • Page 65: Changing The Drive Direction

    Operation Changing the drive direction Steering directions in forward travel  – Turn the tiller clockwise: The pallet truck will turn to the right (D). – Turn the tiller counterclockwise: The pallet truck will turn to the left (G). The turning radius (Wa) depends on the length of the forks and the position of the plat- form.

  • Page 66: Safety Reverser

    Operation Safety reverser Safety reverser  To protect the driver from any risk of being trapped between an obstacle and the truck, the end of the tiller is fitted with a safety re- verser (1). – Push the safety reverser switch (1) when the truck is driving in the direction of the tiller.

  • Page 67: Horn

    Operation Horn Horn  The horn button (1) is located on the top of the tiller. Occasions for using the horn: On roads where drivers have poor vision ● At the crossroads ● In case of emergencies or dangers ● –...
  • Page 68 Operation Using the truck on ramps Ascending ramps  – To ascend with a load, you must travel in reverse (the load must be oriented uphill). If there is no load, you can also ascend in the forward direction. Descending ramps ...
  • Page 69 Operation Using the truck on ramps – If there is no load, descending in the for-  ward direction is recommended. Starting to move on a ramp  If it is necessary to stop and restart the truck on a ramp, follow the procedure below: –...

  • Page 70: Password Switch

    Operation Password switch Password switch  NOTE When the truck is powered up, the correct password must be entered before the truck can switch on and operate. The truck’s password switch is located on the tiller. – After pulling the emergency off switch, enter the password on the tiller password button.

  • Page 71: Creep Speed Function

    Operation Creep speed function Sleep and wake up NOTE The truck stops working continuously for 60 minutes and the tiller switches off automatical- – Re-enter the password to unlock the truck before you can use it. Creep speed function  Using the creep speed function, the truck can manoeuvre in confined spaces.

  • Page 72: Braking

    Operation Braking  CAUTION Danger of operator entrapment. Adjust the truck speed by gradually pushing the drive direction switch. This can prevent the truck from moving towards the operator too quickly. NOTE If the operator releases the creep speed but- ton and/or the drive direction switch, the tiller reapplies the brake when in the vertical posi- tion.

  • Page 73: Regenerative Braking

    Operation Lifting/lowering of fork arms Regenerative braking  When driving the truck, if you release the drive switch or push the drive switch in the oppo- site direction, regenerative braking will auto- matically be applied. Release the drive switch: – Fully release the drive switch when driving. Change the drive direction: –...

  • Page 74: Working With Loads

    Operation Working with loads Working with loads   CAUTION Before picking up a load, make sure that its weight does not exceed the carrying capacity of the truck. – Refer to the rated load capacity specified on the truck's nameplate. –...

  • Page 75: Transporting A Load

    Operation Working with loads Lifting a load from the ground  – Approach the load carefully. – Lower the fork arms until they can easily be inserted into the pallet. – Insert the fork arms below the load. – If the load is shorter than the fork arms, one end of the load can hang over the end of the fork arms by a few centimetres.

  • Page 76: Jacking Up The Truck

    Operation Jacking up the truck Placing the load on the ground  – Carefully drive the truck to the intended lo- cation. – Carefully place the load in the intended zone. – Lower the load until the fork arms are free. –...

  • Page 77: Hoisting A Truck

    Operation Hoisting a truck Hoisting a truck  DANGER Risk of forklift fall-through Only use slings and hoists with sufficient load capaci- Check the weight of the vehicle (including the bat- tery) to select suitable equipment. See Technical Datasheet.  DANGER Risk of fall-through When hoisting the truck, make sure that no one is under or near the truck.

  • Page 78: Truck Transport

    Operation Truck transport Truck transport   WARNING When transporting the truck, secure it correctly to avoid movement. – Lower the forks and park the truck safely. – Hang a tension belt(1) on the truck and se- cure it to the securing ring of the transport vehicle.
  • Page 79 Operation Transporting faulty trucks The faulty truck may be transported as fol- lows. – Place the truck on a wooden pallet or se-  cure the truck with wooden blocks. Use a rope to tie the fork blades and vehicle body. NOTE Only use haulage equipment with sufficient load capacity.

  • Page 80: Park The Truck Securely

     DANGER Risk of injury! It is prohibited to park the truck when the lifting sys- tem is still in the raised position.  CAUTION Always park the truck in accordance with specifica- tions. Never park the truck on a ramp.

  • Page 81: Recommissioning After Parking

    Operation Recommissioning after parking  CAUTION Follow the instructions above to ensure that the truck maintains good performance when it is put back into operation. Recommissioning after parking – Clean the truck thoroughly. – Carry out a functional test of the truck. –...

  • Page 82: Disposal Of Old Trucks

    Operation Disposal of old trucks Disposal of old trucks for collecting and separators). In addition, The disposal of old trucks is regulated in di- there must be sufficient storage for disas- rective 2000/53/EC from the European Parlia- sembled parts with some oil staining and for ment and Council.

  • Page 83: Lithium-Ion Battery

    Operation Lithium-ion battery Lithium-ion battery Safety instructions NOTE For trucks with lithium-ion batteries, special safety regulations must be observed. A lithi- um-ion battery label is attached to the truck. NOTE For trucks with optional lithium-ion battery, separate instructions for use of the lithium-ion battery are provided with the vehicle.

  • Page 84: Emergency Handling Plan

    Operation Lithium-ion battery  CAUTION Flammable and explosive The battery system should be working in an environment far away from highly corrosive or flammable substances and fire. – Other Precautions for Lithium Batteries:  NOTE Handle with care ● ● Keep away from any sources of heat or ra- ●...

  • Page 85: Instructions For Using The Battery System

    Operation Lithium-ion battery Instructions for using the battery system Battery temperature properties Long-term storage Permissible ambient temperature for dis- Before long-term storage, make sure that ● ● charging: -20℃~55℃ the battery system has a battery level of 50% to 80%. Permissible ambient temperature for charg- ●...

  • Page 86: Onboard Charger

    Operation Lithium-ion battery – Check the residual charge on the tiller dis-  play unit screen (3). NOTE It is recommended to use the truck with a residual charge percentage (4) between 50% and 100%. – Check the confirmation display screen for battery system malfunction messages.

  • Page 87: Precautions For Using On-Board Chargers

    Operation Lithium-ion battery – Fuse protection with max. primary current: 10A. – Fuse protection - type fuse: gL fuses can be used or circuit breakers with B or C charac- teristics in accordance with EN 60898. – Fault-current circuit breaker - current: 30mA.

  • Page 88: Lithium-Ion Battery Charging

    Operation Lithium-ion battery  WARNING Do not unplug the power supply under load, as it will wears excessively, thus creating a fire hazard. If the power plug is to be unplugged before the end of charging, stop charging manually cancel before- hand.

  • Page 89: Battery Locking Devices

    Operation Lithium-ion battery Charging indicator light flashes red: Charg- ● ing is in progress. Charging indicator light is solid green: Fully ● charged.  CAUTION To protect the battery, if charged when the charger level is above 75%, the charge level shown on the display unit will not be able to reach fully charged status –...

  • Page 90: Disassembling And Installing The Lithium Battery

    Operation Lithium-ion battery Unlocking battery  – Turn the knob to the unlocked state(2), the battery is unlocked.  DANGER Risk of injury Do not use the truck when the battery is unlocked.  CAUTION Make sure the battery is correctly locked in position. Once the battery is unlocked, it can be moved.
  • Page 91 Operation Lithium-ion battery – Immobilise the truck and lower the forks.  – Switch off the truck, press the emergency off switch. – Lift the upper cover plate. – Use the battery plug handle to remove the battery plug (1) from the truck connector. –...

  • Page 92: General Troubleshooting

    Operation Lithium-ion battery General troubleshooting Issue Possible cause Solution The emergency off switch is Pulling up the emergency off pressed switch The truck cannot be The discharging plug connectors powered on. are not fitted into place and get Fit the plug connectors into place. loose.

  • Page 93: Lithium-Ion Battery: Transporting The Battery

    Operation Lithium-ion battery Lithium-ion battery: Transporting  the battery A "truck equipped with a lithium-ion battery" is transported in the usual manner. No additional measures and precautions are required. A lithium-ion battery is a special product. Spe- cial measures must be taken when transport- ing the lithium-ion battery separately: The hazardous materials label with hazard- ●...
  • Page 94 Operation Lithium-ion battery  86 1132 801 1500 EN - 12/2024  -  01...

  • Page 95: Maintenance

    Maintenance...

  • Page 96: General Maintenance Information

    Maintenance General maintenance information General maintenance information General The following instructions contain all the infor- The forklift must undergo functional testing mation required for servicing your truck. Carry and a trial run after each inspection. out the various maintenance work in compli- ance with the maintenance plan.

  • Page 97: Battery Maintenance Staff

    Maintenance General maintenance information technical regulations and principles establish- ed for checking industrial trucks. Battery maintenance staff Batteries must only be maintained and It is essential to follow the battery mainte- changed by specially trained personnel. nance instructions and the battery charger op- erating instructions.

  • Page 98: Inspection And Maintenance Data

    Maintenance Inspection and maintenance data Inspection and maintenance data Components Item/oil Capacity/standard value Hydraulic oil 0.6L Main hydraul- ic system Maximum pressure 170 bar Drive wheel Wheel nuts Tightening torque: 12 Nm Stabilising Tightening torque: 35 Nm (tightening and Calotai 243 Bolt wheel glue)

  • Page 99: Regular Maintenance

    Maintenance Regular maintenance Regular maintenance The following maintenance will help in improv- ing the truck condition and ensure its function- ality. Complete this work as regularly as possible, in accordance with the operating environment. Clean the truck (as required) ● Check the balance wheels for wear ●...

  • Page 100: Service Plan Table

    Maintenance Service plan table Service plan table Maintenance precautions Servicing work requires specialised knowledge and special tools. Please contact an authorised service partner. Preparations Clean the truck (as required). Check that all labels are complete and legible. Perform maintenance every 1000 operating hours or at least every 12 months.  ...
  • Page 101 Maintenance Service plan table Perform maintenance every 1000 operating hours or at least every 12 months. Check the cables for damage. Check the function of the emergency off switch. Check the electric traction motor for noise and damage. Check that the display is working normally. Check that the fuses are fastened.

  • Page 102: Maintenance Work

    ● Lubricating nipple ● Dry the truck after cleaning. If water still seeps into the motor after compre- hensive protective measures are taken, the truck must be operated. This can prevent rust- ing (drying by self-heating). The motors may also be dried with compressed air.

  • Page 103: Lubrication Point

    Maintenance Maintenance work Lubrication point Shaft Steering bearing Connecting pin Shaft NOTE Lubricate the marked points according to ● the maintenance checklist. Only apply grease to (2), (3) and (4) after ● part maintenance or replacement. 1132 801 1500 EN - 12/2024  -  01  95...

  • Page 104: Checking The Hydraulic Oil Level

    Maintenance Maintenance work Checking the hydraulic oil level ENVIRONMENT NOTE Observe information regarding the use of con- sumables. To check the hydraulic oil level, please per- form the following steps: – Stop the truck and lower the forks. – Switch off the ignition and remove the key. –...

  • Page 105: Checking The Fuses

    Maintenance Maintenance work Checking the fuses  Fuse Value – Remove the main cover. – Replace the fuses as necessary. Check the balance wheels  – Check the balance wheel retaining bolts(1). Apply Loctite 243 to the bolt when tightening, tightening torque: 35 Nm.

  • Page 106: Troubleshooting

    Maintenance Troubleshooting Troubleshooting Trouble shooting If the truck has malfunctions: TROUBLE CAUSE REPAIR Lift only the max. capacity, mentioned Load weight too high on the ID-plate Battery discharged Charge the battery Check and eventually replace the lift- Lifting fuse faulty Load can’t be lifted ing fuse Check and eventually refill hydraulic...

  • Page 107: Technical Data

    Technical data...

  • Page 108: Technical Datasheet

    Technical data Technical datasheet Technical datasheet  100 1132 801 1500 EN - 12/2024  -  01...
  • Page 109 Technical data Technical datasheet Characteristics Manufacturer   STILL Model   EXH 14C Power unit   Battery Operation   Pedestrian Load capacity Q (kg) 1400 Load centre distance c (mm) Axle centre to fork face x (mm) 1/2) Wheelbase: Forks up/down...
  • Page 110 Technical data Technical datasheet Dimensions 4.20 Length to fork face.(platform folded/lowered) l2 (mm) 4.21 Overall width b1 (mm) 560/685 4.22 Fork dimensions s/e/l (mm) 55/160/1150 4.25 Fork spread, min./max. b5 (mm) 560/685 4.32 Ground clearance, center of wheelbase(Full Load) m2 (mm) 4.34.1 Aisle width, 1000x1200mm pallet crosswise Ast (mm) 2219...

  • Page 111: Description Of Technical Datasheet

    Technical data Description of technical datasheet 1) (+/-5mm) 2) Forks raised/lowered 3) (+/-5%) 4) Solid polyurethane+polyurethane 5) (+/-1%) 6) (+/-10%) 7) Tolerance (0 to -5mm) 8) Based on 560 type Description of technical data- sheet  CAUTION The parameters listed in the technical datasheet are examples of parameters for a specific configuration model in this range and are for reference only.
  • Page 112 Technical data Eco-design requirements for electric motors and variable speed drives  104 1132 801 1500 EN - 12/2024  -  01...
  • Page 113 Index   Disposal Battery......Address of manufacturer....Components.
  • Page 114 Index   Lithium-ion battery Reverse drive..... . . 55 Transporting..... 85 Lithium-ion battery charging.
  • Page 116 STILL GmbH 1132 801 1500 EN - 12/2024  -  01...

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