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BLACKMER TRUCK PUMPS
INSTALLATION OPERATION AND MAINTENANCE INSTRUCTIONS
Numbers in parentheses following individual parts
indicate reference numbers on Blackmer Parts List
201-C01, 201-C02.
Blackmer pump manuals and parts lists may be
obtained from Blackmer's website (www.blackmer.com)
or by contacting Blackmer Customer Service.
This is a SAFETY ALERT SYMBOL.
When you see this symbol on the product, or in the
manual, look for one of the following signal words and be
alert to the potential for personal injury, death or major
property damage
Warns of hazards that WILL cause serious personal injury,
death or major property damage.
Warns of hazards that CAN cause serious personal injury,
death or major property damage.
Warns of hazards that CAN cause personal injury
or property damage.
NOTICE:
Indicates special instructions which are very
important and must be followed.
MODEL: TXH3C, TXH35A
SAFETY DATA
TABLE OF CONTENTS
Technical Data ....................................................... 2
Initial Pump Start Up Information ........................... 2
Pre-Installation Cleaning ........................................ 3
Location and Piping ............................................... 3
Truck Mounting ...................................................... 3
Pump Drive ............................................................ 3
Pump Rotation ....................................................... 4
To Change Pump Rotation .................................... 4
Pre-Start Up Check List ......................................... 5
Start Up Procedures .............................................. 5
Pump Speed .......................................................... 5
Reverse Rotation ................................................... 5
Flushing the Pump ................................................. 6
Pump Relief Valve ................................................. 6
Relief Valve Setting and Adjustment...................... 6
Strainers ................................................................ 7
Lubrication ............................................................. 7
Vane Replacement ................................................ 8
Pump Disassembly ................................................ 8
Pump Assembly ..................................................... 9
TROUBLE SHOOTING ......................................
NOTICE:
Blackmer Truck Pumps MUST only be installed in systems,
which have been designed by qualified engineering
personnel.
The system MUST conform to all applicable
local and national regulations and safety standards.
This manual is intended to assist in the installation and
operation of the Blackmer truck pumps, and MUST be kept
with the pump.
Pump service shall be performed by qualified technicians
ONLY.
Service shall conform to all applicable local and
national regulations and safety standards.
Thoroughly review this manual, all instructions and hazard
warnings, BEFORE performing any work on the pump.
Maintain ALL system and pump operation and hazard
warning decals.
961810
INSTRUCTIONS NO. 201-C00
Section
201
Effective
Jan 2014
Replaces
Aug 2010
Page
10
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Related Manuals for BLACKMER TXH3C
Summary of Contents for BLACKMER TXH3C
-
Page 1: Table Of Contents
This manual is intended to assist in the installation and operation of the Blackmer truck pumps, and MUST be kept with the pump. Warns of hazards that WILL cause serious personal injury, Pump service shall be performed by qualified technicians death or major property damage. -
Page 2: Pump Data
A pump Identification tag, containing the pump serial number, I.D. number, and model designation, is attached to each pump. It is recommended that the data from this tag be recorded and filed for future reference. If replacement parts are needed, or if information pertaining to the pump is required, this data must be furnished to a Blackmer representative. TECHNICAL DATA... -
Page 3: Installation
The pump will operate satisfactorily in any position. Consult 3. Use an even number of universal joints and a balanced Blackmer factory for vertical shaft mounts. The pump can be drive shaft for the high speed pumps. bolted to the truck frame or on a saddle hung below the 4. -
Page 4: Pump Rotation
The pump may also be driven hydraulically. Hydraulic motors need to be well supported with their shafts parallel to the pump shaft in all respects. Blackmer provides an optional close-coupled hydraulic motor adapter. The adapter provides for straight alignment of a hydraulic motor drive through a solid coupling connected to a straight key shaft. -
Page 5: Operation
OPERATION START UP PROCEDURES NOTICE: Consult the "General Pump Troubleshooting" section of Pumps operating against a closed this manual if difficulties during start up are experienced. valve can cause system failure, personal injury and property damage 1. Ensure that appropriate valves are open in the inlet and Hazardous pressure can cause personal discharge lines. -
Page 6: Flushing The Pump
Replace the relief valve cap. NOTICE: Refer to the individual Blackmer pump parts lists for spring Properly dispose of all waste fluids in accordance with pressure ranges. The pumps are supplied from the factory the appropriate codes and regulations. -
Page 7: Maintenance
MAINTENANCE Failure to set the vehicle emergency Disconnecting fluid or pressure brake and chock wheels before containment components during pump performing service can cause severe operation can cause serious personal personal injury or property damage. injury, death or major property damage Hazardous pressure Hazardous pressure can cause personal... -
Page 8: Vane Replacement
MAINTENANCE VANE REPLACEMENT 4. Remove locknuts and lockwashers (24A, 24B): NOTICE: a. Bend up the engaged lockwasher tang and remove Maintenance shall be performed by qualified technicians locknut setscrew (24C). Rotate the locknut only, following the appropriate procedures and warnings counterclockwise to remove it from the shaft. -
Page 9: Pump Assembly
MAINTENANCE PUMP ASSEMBLY 7. Turn the pump cylinder around and begin assembly on the opposite, inboard end. Before reassembling the pump, inspect all component 8. Inspect the vanes (14) and push rods (77) for wear and parts for wear or damage, and replace as required. Wash damage, and replace as follows: out the bearing/seal recess of the head and remove any burrs or nicks from the rotor and shaft. -
Page 10: Troubleshooting
18. RELIEF VALVE ASSEMBLY If the pump is equipped with a Blackmer air valve, (TXH3 models only) refer to setting and adjustment procedures in Blackmer Air Valve Instructions and Parts List No. 201- G00 or 201-H00. - Page 11 TROUBLESHOOTING continued Pump speed too low. Suction valves not fully open. Air leaks in the suction line. Excessive restriction in the suction line (i.e.: undersized piping, too many elbows & Reduced Capacity fittings, clogged strainer, etc.). Damaged or worn parts. Excessive restriction in discharge line causing partial flow through the relief valve.
- Page 12 Liquefied Gas Transfer, Boosting, Vapor Recovery Hand Operated Pumps Accessories Dispensing, Transfer, In-line Gear Reducers, Bypass Valves, Strainers Visit www.blackmer.com for complete information on all Blackmer products : " " 1528, ." " 3, e .5 : 02/ 973 27 67, e-mail: o ce_bg@opwmarket.com...
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