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BLACKMER TRANSMAX TX206A Installation, Operation And Maintenance Instructions

Truck pumps
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BLACKMER TRUCK PUMPS
INSTALLATION OPERATION AND MAINTENANCE INSTRUCTIONS
TRANSMAX

TABLE OF CONTENTS

Technical Data ....................................................... 2
Initial Pump Start Up Information ........................... 2
Pre-Installation Cleaning ........................................ 2
Location and Piping ............................................... 3
Truck Mounting ...................................................... 3
Pump Drive ............................................................ 3
Pump Rotation ....................................................... 4
To Change Pump Rotation .................................... 4
Pre-Start Up Check List ......................................... 4
Start Up Procedures .............................................. 4
Pump Speed .......................................................... 5
Pump Rotation ....................................................... 5
Flushing the Pump ................................................. 5
Pump Relief Valve ................................................. 5
Relief Valve Setting and Adjustment ..................... 5
Strainers ................................................................ 6
Lubrication ............................................................. 6
Vane Replacement ................................................ 7
Pump Disassembly ................................................ 7
Pump Assembly ..................................................... 8
TROUBLE SHOOTING ......................................
Numbers in parentheses following individual parts indicate
reference numbers on Blackmer Parts List No. 205-B01.
Blackmer pump manuals and parts lists may be obtained
from
Blackmer's
website
contacting Blackmer Customer Service.
®
MODEL: TX206A
Page
(www.blackmer.com)
or
This is a SAFETY ALERT SYMBOL.
When you see this symbol on the product, or in the
manual, look for one of the following signal words and be
alert to the potential for personal injury, death or major
Warns of hazards that WILL cause serious personal injury,
death or major property damage.
Warns of hazards that CAN cause serious personal injury,
death or major property damage.
Warns of hazards that CAN cause personal injury
Indicates special instructions which are very
important and must be followed.
Blackmer Truck Pumps MUST only be installed in systems,
which have been designed by qualified engineering
personnel.
The system MUST conform to all applicable
local and national regulations and safety standards.
This manual is intended to assist in the installation and
operation of the Blackmer TransMax truck pumps, and
MUST be kept with the pump.
Pump service shall be performed by qualified technicians
ONLY.
Service shall conform to all applicable local and
national regulations and safety standards.
Thoroughly review this manual, all instructions and hazard
10
warnings, BEFORE performing any work on the pump.
Maintain ALL system and pump operation and hazard
warning decals.
by
961816
INSTRUCTIONS NO. 205-B00
Section
205
Effective
Jan 2014
Replaces
Jul 2011
SAFETY DATA
property damage
or property damage.
NOTICE:
NOTICE:

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  • Page 1: Table Of Contents

    To Change Pump Rotation ........4 NOTICE: OPERATION Pre-Start Up Check List ......... 4 Blackmer Truck Pumps MUST only be installed in systems, Start Up Procedures ..........4 which have been designed by qualified engineering Pump Speed ............5 personnel.

  • Page 2: Pump Data

    A pump Identification tag, containing the pump serial number, I.D. number, and model designation, is attached to each pump. It is recommended that the data from this tag be recorded and filed for future reference. If replacement parts are needed, or if information pertaining to the pump is required, this data must be furnished to a Blackmer representative. TECHNICAL DATA...

  • Page 3: Location And Piping

    Note: A Drive Shaft Guard Between the Pump and PTO The pump will operate satisfactorily in any position. Consult Must Be Provided (Not Shown) Blackmer factory for vertical shaft mounts. The pump can be bolted to the truck frame or on a saddle hung below the Figure 2 Pump Drive frame, and MUST be adequately supported.

  • Page 4: To Change Pump Rotation

    The pump may also be driven hydraulically. Hydraulic motors need to be well supported with their shafts parallel to the pump shaft in all respects. Blackmer provides an optional close-coupled hydraulic motor adapter. The adapter provides for straight alignment of a hydraulic motor drive through a solid coupling connected to a straight key shaft or a splined shaft (LEFT HAND rotation only).

  • Page 5: Pump Speed

    Replace the valve cap. Refer to the individual Blackmer pump parts lists for various spring pressure ranges. Unless specified otherwise, pumps are supplied from the factory with the relief valve adjusted to the mid-point of the spring range.

  • Page 6: Maintenance

    MAINTENANCE Failure to set the vehicle emergency Disconnecting fluid or pressure brake and chock wheels before containment components during pump performing service can cause severe operation can cause serious personal personal injury or property damage. injury, death or major property damage Hazardous pressure Hazardous pressure can cause personal...

  • Page 7: Vane Replacement

    MAINTENANCE VANE REPLACEMENT 5. Remove the head capscrews (21) and carefully pry the head (20) away from the cylinder. NOTICE: 6. Slide the head off the shaft. The head O-ring (72), bearing Maintenance shall be performed by qualified technicians (24), and lip seal (152) or mechanical seal (153) will come only, following the appropriate procedures and warnings off with the head assembly.

  • Page 8: Pump Assembly

    MAINTENANCE 5. MECHANICAL SEAL (If equipped) PUMP ASSEMBLY Apply a small amount of motor oil in the head recess. Before reassembling the pump, inspect all component Push the mechanical seal assembly (153) into the recess parts for wear or damage, and replace as required. Wash of the head with seal jacket drive tangs inward.
  • Page 9 MAINTENANCE 12. LOCKNUT INSTALLATION 13. Inspect the grease seal (104) for wear or damage and The bearing locknuts (24A) and lockwashers (24B) MUST replace as required. Grease the outside diameter of the grease seal and push it into the bearing cover (27A) with be installed and adjusted properly.

  • Page 10: Troubleshooting

    TROUBLESHOOTING NOTICE: Maintenance shall be performed by qualified technicians only, following the appropriate procedures and warnings as presented in this manual. SYMPTOM PROBABLE CAUSE Pump not wetted. Worn vanes. Suction valve closed. Air leaks in the suction line. Strainer clogged. Pump Not Priming Suction line or valves clogged or too restrictive.
  • Page 11 TROUBLESHOOTING continued Foreign objects entering the pump. Viscosity too high for the pump speed. Relief valve not opening. Broken Shaft Hydraulic hammer - pressure spikes. Pump/driver misalignment. Excessively worn vanes or vane slots. Settled or solidified material in the pump at start-up. O-rings not compatible with the liquids pumped.
  • Page 12 Accessories Dispensing, Transfer, In-line Gear Reducers, Bypass Valves, Strainers Visit www.blackmer.com for complete information on all Blackmer products 1809 Century Avenue, Grand Rapids, Michigan 49503-1530 U.S.A. Telephone: (616) 241-1611 • Fax: (616) 241-3752 E-mail: blackmer@blackmer.com • Internet Address: www .blackmer.com...

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