Auto Crane 14005H Owner's Manual
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Auto Crane 14005H Owner's Manual

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OWNERS MANUAL
Serial No. __________________
Mailing Address:
P.O. Box 580697
Tulsa, OK 74158-0697
Physical Address:
4707 N. Mingo Rd.
Tulsa, OK 74117-5904
14005H
Manual No. 470099000
Rev. 3/14/08
Phone (918) 836-0463
Fax (918) 834-5979
http://www.autocrane.com

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  • Page 1 14005H OWNERS MANUAL Manual No. 470099000 Rev. 3/14/08 Serial No. __________________ Mailing Address: P.O. Box 580697 Tulsa, OK 74158-0697 Physical Address: Phone (918) 836-0463 4707 N. Mingo Rd. Fax (918) 834-5979 Tulsa, OK 74117-5904 http://www.autocrane.com...
  • Page 2 Serial No.: Date Product Delivered: Date Processed:* VIN # * For Auto Crane use only ONE REGISTRATION FORM PER UNIT (CRANE OR BODY) Registration form must be mailed or faxed within 15 days of customer installation. Mail to: Warranty Department Auto Crane Company P.O.
  • Page 3 1. The information contained in this manual is in effect at the time of this printing. It does not cover all instructions, configurations, accessories, etc. If you require additional information, please contact Auto Crane Company at (918) 836-0463. 2. Auto Crane Company reserves the right to update this material without notice or obligation.
  • Page 4 ♦ Attempt to lift or drag a load from the side! The boom can fail far below its rated capacity. ♦ Weld, modify, or use unauthorized components on any Auto Crane unit! This will void any warranty or liability. Also failure of the crane may result.

  • Page 5: Table Of Contents

    14005H TABLE OF CONTENTS INTRODUCTION 1-1.0 GENERAL SPECIFICATIONS 1-3.0 SAFETY TIPS AND PRECAUTIONS 2-1.0 OPERATING PRACTICES & WARNINGS 2-3.0 QUALIFICATIONS FOR OPERATORS 2-4.0 OPERATION OF UNIT / OUTRIGGERS 2-7.0 INSPECTION 3-1.0 TESTING 3-4.0 MAINTENANCE 3-5.0 BATTERIES 3-7.0 LUBRICATION AND MAINTENANCE SCHEDULE 3-9.0...
  • Page 6 14005H TABLE OF CONTENTS GENERAL ASSEMBLY, FM 9-1.0 PEDESTAL ASSEMBLY, FM 9-3.0 ELECTRICAL SECTION, FM 10-1.0 MAIN WIRING HARNESS, FM 10-2.0 FM CONTROL USE & CARE 10-4.0 TRANSMITTER ASSEMBLY, FM 10-6.0 DIAGNOSTICS, FM 10-9.0 TROUBLESHOOTING, FM 10-12.0 CALIBRATING PROPORTIONAL VALVE, FM 10-15.0...

  • Page 7: Introduction

    The operator should If, through no fault of Auto Crane Company, it exercise care when loading the vehicle. is necessary to send an experienced factory Distributing the payload on the vehicle...
  • Page 8 Auto Crane Company at the following telephone number: (918) 836-0463. The information contained in the manual is in effect at the time of this printing. Auto Crane Company reserves the right to update this material without notice or obligation. 1-2.0...

  • Page 9: General Specifications

    14005H GENERAL SPECIFICATIONS DIMENSIONS REACH Width: 27 in (.69 m) Second boom will reach from 13 feet to 22 feet 2 inches. Height: 39 in (.99 m) Third boom will reach from 22 feet 2 inches to 30 feet. Length: 15 ft 9 in (4.80 m)

  • Page 10: Safety Tips And Precautions

    30. Always store outriggers before transportation. WARNING! Auto Crane Company cranes are not designed or intended for use in lifting or moving persons. Any such use shall be considered to be improper and the seller shall not be responsible for any claims arising there from.
  • Page 11 --- IMPORTANT --- SAFETY TIPS AND PRECAUTIONS 31. Always store the crane in its stowed position 41. Do not push down on anything with boom for transportation. extensions; similarly do not lift anything with boom extensions. 32. Remember the overall height of the entire unit for garage door clearance or when 42.

  • Page 12: Operating Practices & Warnings

    NEVER hold any Control Select Switch on that will cause unsafe operating conditions! WARNING! Auto Crane Company remote controlled, stiff boom cranes are not designed or intended for use on any applications involving the lifting or moving of personnel. 2-3.0...

  • Page 13: Qualifications For Operators

    QUALIFICATIONS FOR AND CONDUCT OF OPERATORS AND OPERATING PRACTICES REFERENCE ASME B30.5a AND OSHA 1910.180 FOR COMPLETE QUALIFICATION REQUIREMENTS tests may be required to determine these OPERATORS conditions. 1. Crane operation shall be limited to personnel 5. Operators and operator trainees should have with the following minimum qualifications: normal depth perception, coordination, and no tendencies to dizziness or similar undesirable...
  • Page 14 QUALIFICATIONS FOR AND CONDUCT OF OPERATORS AND OPERATING PRACTICES or neutral position and all personnel are in the C. Means are provided to hold the vehicle clear. stationary while operating the crane. 6. If power fails during operation, the operator shall: D.
  • Page 15 QUALIFICATIONS FOR AND CONDUCT OF OPERATORS AND OPERATING PRACTICES N. No person should be permitted to stand or 3. Caution shall be exercised when working near pass under a suspended load. overhead lines, because they can move horizontally or vertically due to wind, moving the 4.

  • Page 16: Operation Of Unit / Outriggers

    --- IMPORTANT --- OPERATION OF UNIT 1. Make sure this manual has been thoroughly 8. Always boom up before rotating so the boom will read by all crane operating personnel and clear the required boom support. supervisors. 9. When extending the boom, always maintain 2.

  • Page 17: Inspection

    INSPECTION REQUIREMENTS REFERENCE ASME B30.5a AND OSHA 1910.180 FOR COMPLETE INSPECTION REQUIREMENTS INSPECTION CLASSIFICATION 3. Inspect safety devices for malfunction. 4. Visually inspect all hydraulic hoses, particularly 1. Initial inspection. those that flex in normal operation of crane functions. Prior to initial use, all new, altered, modified or extensively repaired cranes shall be inspected by a 5.
  • Page 18 INSPECTION REQUIREMENTS PERIODIC INSPECTION B. Improper return of spool to neutral position. C. Leaks at spools or joints. Any deficiencies, such as those listed below, shall be D. Sticking spools. carefully examined and determination made as to E. Failure of relief valves to attain or maintain whether they constitute a hazard: correct pressure setting.
  • Page 19 INSPECTION REQUIREMENTS A. Reduction of rope diameter below nominal diameter due to loss of core support. B. Internal or external corrosion. C. Wear of outside wires. D. Severely corroded, cracked, bent, worn, or improperly applied connections. CRANES NOT IN REGULAR USE A crane, which has been idle for a period of over one month or more, shall be given an inspection conforming to the “initial”...

  • Page 20: Testing

    TESTING REQUIREMENTS REFERENCE ASME B30.5a AND OSHA 1910.180 FOR COMPLETE TESTING REQUIREMENTS TESTING SHALL BE PERFORMED BY DESIGNATED PERSONNEL ONLY. Prior to initial use, all new, altered, modified, or extensively repaired cranes shall be tested for compliance with the operational requirements of this crane. Test requirements: 1.
  • Page 21 GENERAL REPAIRS AND MAINTENANCE REFERENCE ASME B30.5a AND OSHA 1910.180 FOR COMPLETE MAINTENANCE AND REPAIR REQUIREMENTS A preventative maintenance program should be B. Critical parts of the crane structure which are established based on this section and all replacement cracked, bent, broken, or excessively corroded. parts should be obtained from AutoCrane Company.
  • Page 22 GENERAL REPAIRS AND MAINTENANCE (2.4 mm) for diameters 11/4 in. (32 mm) to and side of the cut are required, and for non-preformed including 11/2 in. (38 mm). rope 1 in. (25 mm) diameter or larger, three seizings on each side of the cut are required. G.

  • Page 23: Maintenance

    MAINTENANCE OF BATTERIES Maintenance of Auto Crane unit batteries differs deterioration of the remaining parts of the very little from the generally prescribed battery. maintenance of any lead acid battery. All batteries Keep A Relatively Clean Battery must be kept properly charged, properly filled with water, and relatively clean.
  • Page 24 MAINTENANCE OF BATTERIES If, after charging, it is noted that the specific gravity 2. Place the battery on charge according to the reading of one cell is 30 points less than any of the manufacturer's instructions. other cells, it may be assumed that the cell is bad and that the battery should be replaced.
  • Page 25 14005H LUBRICATION & MAINTENANCE SCHEDULE SERVICE DAY WKLY 3 MOS 6 MOS YEAR NOTES PERFORMED INSPECT HOOK & LATCH FOR DEFORMATION, LOAD HOOK CRACKS, & CORROSION MAKE SURE CABLE IS WOUND EVENLY ON CABLE DRUM DRUM HOIST / BOOM CHECK FOR FLATTENING, KINKS, & BROKEN...
  • Page 26 2. Once a bolt has been torqued to its rated capacity and then removed; the bolt should be replaced with a new one. 3. Auto Crane Company recommends that this crane be serviced per “Crane Inspection Log” P/N 999978. These logs should be filled in at the intervals noted and kept as a permanent record.

  • Page 27: Safety Decal Section

    14005H SAFETY DECAL SECTION PART NO.: 040579000 DECAL: OPERATING INSTRUCTIONS FUNCTION: To inform the operator of the proper procedure to follow for safe operation of the crane. USED ON: All Cranes. QUANTITY: PLACEMENT: Right side plate. PART NO.: 040580000 DECAL:...
  • Page 28 14005H SAFETY DECAL SECTION PART NO.: 040529000 DECAL: ELECTROCUTION HAZARD FUNCTION: To inform the operator of the hazard involved with contacting electrical power lines with crane boom. USED ON: All Cranes. QUANTITY: PLACEMENT: Both sides of end of lower boom.
  • Page 29 14005H SAFETY DECAL SECTION PART NO.: 040587000 USED ON: All cranes equipped with a load sensor. DECAL: LOAD SENSOR, DON'T TAMPER QUANTITY: FUNCTION: To inform the operator that the load PLACEMENT: Both sides of the lift cylinder near sensor is pre-set and that tampering the load sensor.
  • Page 30 NOTES...
  • Page 31 14005H SAFETY DECAL SECTION PART NO.: 460169000 USED ON: All Cranes equiped with FM controls. DECAL: REMOTE CONTROL QUANTITY: FUNCTION: To inform the operator of failure to PLACEMENT: FRONT OF POWER UNIT follow the saftey precautions may result in equipment failure or serious personal injury.
  • Page 32 14005H DECAL LAYOUT P/N: 470040000 4-5.0 4/10/06...
  • Page 33 14005H DECAL LAYOUT P/N: 470040000 ITEM NO. QTY. PART NO. DESCRIPTION 470043000 DECAL, LOAD CHART 14005H 460169000 DECAL WARNING, REMOTE CONTROL 470041000 DECAL, 14005H 040579000 DECAL OPERATION INSTRUCTIONS 040580000 DECAL TRAINED OPERATOR 360034000 DECAL AUTO CRANE LOGO 320318000 DECAL ANGLE IND RIGHT 040529000 DECAL DANGER "ELECTROCUTION HAZARD"...
  • Page 34 NOTES...

  • Page 35: General Dimensions

    14005H GENERAL DIMENSIONS 5-1.0 4/11/06...

  • Page 36: Mounting And Installation

    018900000 NUT HX 7/8 - 14 UNF GR5 022200000 WASHER SP LK 7/8 460156000 TRANSMITTER 015104000 7/8-14 UNF X 5 HH GR8 470099000 MANUAL 14005H 366520002 JUNCTION BOX ASSY 366466000 WIRE HARNESS, TRUCK FUNCTIONS 680040000 PENDANT ASSEMBLY 2. Pressure and return hoses are not furnished with this crane. The installer must provide the hoses and the lengths determined at installation.
  • Page 37 12. Load test the crane to ensure proper functioning and truck stability. 13. Make certain the owner’s manual is delivered to the customer. 14. For additional help: call the service department at the Auto Crane Company (918) 836-0463 (Tulsa, Oklahoma).
  • Page 38 14005H GENERAL ASSEMBLY HARDWIRED - P/N: 470080001 10 5 12 13 APPLY LOCTITE 242 TO THREADS BEFORE INSTALLATION 12 11 RETRACT EXTEND PORT #8 PORT #7 ELECTRICAL SCHEMATIC P/N: 470093000 HYDRAULIC SCHEMATIC P/N: 470094000 6-1.0 4/11/06...

  • Page 39: Boom Assembly

    14005H GENERAL ASSEMBLY HARDWIRED - P/N: 470080001 ITEM NO. QTY. PART NO. DESCRIPTION 470030001 PEDESTAL ASSY, 14005H, HW 470050000 14005H BOOM ASSEMBLY 470076000 PIN, 1 DIA 4-7/16 LG 360124000 PIN HITCH 470077000 PIN, CYLINDER 1.5 OD 470025000 TRAVELING BLOCK ASSEMBLY...
  • Page 40 14005H PEDESTAL ASSEMBLY HARDWIRED - P/N: 470030001 HYDRAULICS: “HD” PORT: HOIST DOWN “HU” PORT: HOIST UP “CW” PORT: ROTATION CW “CCW” PORT: ROTATION CCW “BU” PORT: LIFT CYL EXTEND “BD” PORT: LIFT CYL RETRACT “EXT” PORT: EXT CYL EXTEND “RET” PORT: EXT CYL RETRACT CYLINDER SEAL KIT: 470016002 C’BAL CARTRIDGE: 360153001...
  • Page 41 14005H PEDESTAL ASSEMBLY HARDWIRED - P/N: 470030001 6-4.0 3/14/08...
  • Page 42 14005H PEDESTAL ASSEMBLY HARDWIRED - P/N: 470030001 ITEM NO. QTY. PART NO. DESCRIPTION 470031000 PEDESTAL WLDMNT, 14005 470033000 BASE WLDMNT, 14005 007807000 SCREW HX HD 5/16-18UNC X 3/4 LG GR5 020601000 WASHER SP LK 5/16 020901000 WASHER FL 5/16 470006000 SEAL, 6.75OD, ROTATION BOX...
  • Page 43 470024000 BEARING, SPHERICAL 1-1/2"PIN 470077000 PIN, CYLINDER 1.5 OD 239300000 ZERK, GREASE 360883000 FITTING, PLUG -8 JIC 813010000 KIT, HOSE, 14005H 202756000 FITTING 6-8 STRAIGHT 470009000 FITTING, 90ｰ, -8 JIC SWIVEL 367303000 -8 JIC/-12 SAE, STR 490198000 FITTING 10SAE(M)/6JIC ELBOW 90...
  • Page 44 14005H BOOM ASSEMBLY P/N: 470050000 N O TES: APPL Y L O C TITE 6 0 9 TO TH R EAD S BEFO R E IN STAL L IN G APPL Y L O C TITE 2 4 2 TO TH R EAD S...
  • Page 45 14005H BOOM ASSEMBLY P/N: 470050000 ITEM NO. QTY. PART NO. DESCRIPTION 470055000 14005H LOWER BOOM WELDMENT 470053000 14005H MID BOOM WELDMENT 470051000 14005H BOOM WELDMENT UPPER 366187000 PAD LOWER, 6006H 407202000 PAD BOOM 2.50 O.D. 470048000 PAD, BOOM 2.50 O.D. X 0.063 THICK 470057000 WEAR PAD TOP UPPER - 1/8"...
  • Page 46 14005H ROTATION GEARBOX P/N: 470003000 6-9.0 4/17/06...
  • Page 47 14005H ROTATION GEARBOX P/N: 470003000 ITEM NO. QTY. PART NO. DESCRIPTION 470003001 CAPSCREW 470003002 470003003 CAPSCREW, SOCKET HEAD 470003004 CAP, END, MOTOR 470003005 WORM, SL 470003006 PLUG, PIPE 470003007 CAPSCREW 470003008 SHAFT, OUTPUT 470003009 CAPSCREW 470003010 SEAL, OIL 470003011 SEAL, OIL...
  • Page 48 14005H HOIST ASSEMBLY P/N: 123416 6-11.0 4/19/06...
  • Page 49 14005H HOIST ASSEMBLY P/N: 123416 ITEM NO. QTY. PART NO. DESCRIPTION 234206 DRUM ASSEMBLY 296611 END BEARING, MOTOR 306042 PISTON, BRAKE 315004 CABLE ANCHOR 334177 GEAR, RING 338297 END BEARING, GEAR HOUSING 338302 HOUSING, BRAKE 346045 PIN, BRAKE 350720 PLATE, TIE...
  • Page 50 14005H HOIST ASSEMBLY P/N: 123416 ITEM NO. QTY. PART NO. DESCRIPTION 518037 THRUST WASHER 518047 THRUST WASHER 518052 THRUST WASHER 518053 THRUST WASHER (MOTOR END) 518054 THRUST WASHER (GEAR HOUSING END) 362298 SPACER-MOTOR 6-13.0 4/19/06...
  • Page 51 14005H TRAVELING BLOCK ASSEMBLY P/N: 470025000 ITEM NO. QTY. PART NO. DESCRIPTION 470027000 14005H TACKLE LOWER 470026000 14005H TRAVELING BLOCK SIDE PLATE 470014000 PIN 3/4 X 3.94 LG 366813000 PIN HITCH 470013000 PIN, SWIVEL HOOK 360124000 PIN HITCH 040518000 DECAL STAY CLEAR OF LOAD 470022000 SHEAVE ASS'Y, BLOCK 1/2"...

  • Page 52: Junction Box

    14005H ELECTRICAL SCHEMATIC HARDWIRED – P/N: 470093000 JUNCTION BOX BASE OF CRANE 12 PIN CONNECTOR GREEN GREEN HOIST UP RED/BLACK RED/BLACK BLACK WHITE/BLACK ORANGE ORANGE ROT SW CW HOIST DOWN WHITE ROT SW CCW BLUE BLUE BLACK GREEN/BLACK GREEN/BLACK ROTATE CCW...

  • Page 53: Proportional Valve

    14005H MAIN WIRING HARNESS HARDWIRED - P/N: 460120000 PIN-1 6.0" PIN-2 9.00 R O T AT E SW IT C H PIN-3 PIN-4 PIN-1 6.0" WHT/RED BO O M LIM IT PIN-2 RED/BLK RED/WHT RED/WHT 21.0" WHT/BLK WHT/RED PIN-1 RED/BLK...
  • Page 54 14005H JUNCTION BOX ASSEMBLY HARDWIRED - P/N: 366520002 19 PIN 8 PIN 12 PIN GND WIRE COLOR WIRE CUT LENGTH GREEN ORANGE RED/WHITE BLACK RED/BLACK BLUE ORANGE/BLACK GREEN/BLACK WHITE/BLACK WHITE BLUE/BLACK BLACK/WHITE GREEN/WHITE BLUE/WHITE BLACK/RED WHITE/RED NOT USED NOT USED...
  • Page 55 14005H JUNCTION BOX ASSEMBLY HARDWIRED - P/N: 366520002 ITEM NO. QTY. PART NO. DESCRIPTION 366470000 JUNCTION BOX 366095000 PLUG, 19 PIN 366523001 HOUSING, DEUTSCH 8-PIN RECEPTACLE 480594001 CABLE, PENDANT, 16/10 SO BLACK 366471000 COVER, JUNCTION BOX 366524001 HOUSING, DEUTSCH 12-PIN RECEPTACLE...
  • Page 56 14005H PENDANT ASSEMBLY HARDWIRED - P/N: 680040000 START STOP ENGINE POWER IDLE EXTEND ROTATE SLOW BOOM DOWN FAST WHITE HOIST AS VIEWED FROM DOWN BACKSIDE OF PENDANT. POTENTIOMETER 7-5.0 4/13/06...
  • Page 57 14005H PENDANT ASSEMBLY HARDWIRED - P/N: 680040000 ITEM NO. QTY. PART NO. DESCRIPTION 480501000 HOUSING, PROP. PENDANT MACHINED 480518000 DECAL/COVER PLATE NUT (INCLUDED WITH SWITCH) 640300000 BOOT, TOGGLE 480567000 CORD GRIP, HUBBELL CONNECTOR 002607000 SCREW, HX HD #10-24 NC X 3/4 LG...
  • Page 58 14005H PENDANT CABLE ASSEMBLY HARDWIRED - P/N: 680113000 INSTALL ON: INSTALL ON: ORANGE WHITE GREEN WHITE W/ RED T BLUE BLACK RED W/BLACK T ORANGE W/BLACK T GREEN W/BLACK T INSTALL ON: WHITE W/BLACK T BLUE W/BLACK T RED W/WHITE T...
  • Page 59 14005H PROPORTIONAL VALVE CONTROLLER HARDWIRED - P/N: 366363002 RISING RAMP FALLING RAMP DITHER AMPLITUDE DITHER FREQ OUTPUT: 2000mA MAX MINIMUM CURRENT I-MIN SETTING: 0 TO 500mA I-MAX SETTING: 600 TO 2000mA CABLE LENGTH: 6 FEET MAXIMUM CURRENT MINIMUM CURRENT ADJUSTMENTS Current is factory set at 150 mA, no adjustment required at installation.
  • Page 60 NOTES...
  • Page 61 14005H HYDRAULIC SCHEMATIC P/N: 470100000 8-1.0 3/14/08...
  • Page 62 14005H HYDRAULIC CONTROL VALVE P/N: 470007000 8-2.0 3/14/08...
  • Page 63 14005H HYDRAULIC CONTROL VALVE P/N: 470007000 QTY. PART NO. DESCRIPTION ITEM NO. 470008000 FLOW CONTROL 480839003 PROP VALVE 366365004 RELIEF VALVE 460160001 UNLOAD VALVE SV3, SV4, SV5 320725001 CART VALVE SV1, SV2 480839004 CART VALVE 366370001 COIL 460160002 COIL 480839005 COIL...
  • Page 64 14005H COUNTERBALANCE VALVE ADJUSTMENT Notice: Counterbalance Valve Adjustment 1. With PTO disengaged and boom properly 1. In an EMERGENCY situation when it supported, remove the plug on the becomes necessary to lower the boom counterbalance valve. Install a pressure without flow present, the CB valve gauge (0-3000 PSI) into the port.
  • Page 65 14005H VALVE OVERRIDE OPERATION In the event that the electrical control system fails the crane can be operated using the manual overrides on the hydraulic control valve. The overrides operate as follows: 1. Proportional – increase flow by turning clockwise.
  • Page 66 14005H GENERAL ASSY FM - P/N: 470080000 10 5 APPLY LOCTITE 242 TO THREADS BEFORE INSTALLATION 12 11 RETRACT EXTEND PORT #8 PORT #7 ELECTRICAL SCHEMATIC P/N: 366379000 HYDRAULIC SCHEMATIC P/N: 470094000 9-1.0 4/13/06...
  • Page 67 14005H GENERAL ASSY FM - P/N: 470080000 ITEM NO. QTY. PART NO. DESCRIPTION 470030000 PEDESTAL ASSY, 14005H, FM 470050000 14005H BOOM ASSEMBLY 470076000 PIN, 1 DIA 4-7/16 LG 360124000 PIN HITCH 470077000 PIN, CYLINDER 1.5 OD 470025000 TRAVELING BLOCK ASSEMBLY...
  • Page 68 14005H PEDESTAL ASSEMBLY FM - P/N: 470030000 “HD” PORT: HOIST DOWN “HU” PORT: HOIST UP “CW” PORT: ROTATION CW “CCW” PORT: ROTATION CCW “BU” PORT: LIFT CYL EXTEND “BD” PORT: LIFT CYL RETRACT “EXT” PORT: EXT CYL EXTEND “RET” PORT: EXT CYL RETRACT CYLINDER SEAL KIT: 470016002 C’BAL CARTRIDGE: 360153001...
  • Page 69 14005H PEDESTAL ASSEMBLY FM - P/N: 470030000 9-4.0 3/14/08...
  • Page 70 14005H PEDESTAL ASSEMBLY FM - P/N: 470030000 ITEM NO. QTY. PART NO. DESCRIPTION 470031000 PEDESTAL WLDMNT, 14005 470033000 BASE WLDMNT, 14005 007807000 SCREW HX HD 5/16-18UNC X 3/4 LG GR5 020601000 WASHER SP LK 5/16 020901000 WASHER FL 5/16 470006000 SEAL, 6.75OD, ROTATION BOX...
  • Page 71 470024000 BEARING, SPHERICAL 1-1/2"PIN 470077000 PIN, CYLINDER 1.5 OD 239300000 ZERK, GREASE 360883000 FITTING, PLUG -8 JIC 813010000 KIT, HOSE, 14005H 202756000 FITTING 6-8 STRAIGHT 470009000 FITTING, 90ｰ, -8 JIC SWIVEL 367303000 -8 JIC/-12 SAE, STR 490198000 FITTING 10SAE(M)/6JIC ELBOW 90...
  • Page 72 NOTES...
  • Page 73 14005H ELECTRICAL SCHEMATIC FM – P/N: 366379000 10-1.0 4/13/06...
  • Page 74 14005H MAIN WIRING HARNESS FM - P/N: 361102000 NOTE: ALL CONNECTIONS OF THIS TYPE ARE TO BE SOLDERED OR WELDED AND HEAT SHRINK APPLIED PIN-B5 PIN-G3 REAR VIEW PIN-B6 GREY CONTROLLER PLUG REAR VIEW 36in SEE TABLE SEE NOTE2 PIN-G12...
  • Page 75 14005H MAIN WIRING HARNESS FM - P/N: 361102000 ITEM NO. QTY. PART NO. DESCRIPTION 680163000 HOUSING DEUTSCH 12-PIN (GREY) 366367001 HOUSING DEUTSCH PLUG 2-PIN 366367002 WEDGE DEUTSCH PLUG 2-PIN 366367003 CONTACT DEUTSCH CONNECTOR (SOCKET) 366376001 HOUSING DEUTSCH RECEPTACLE 4-PIN 366376002...
  • Page 76 FM CONTROL USE AND CARE TRANSMITTER LAYOUT There is a red light to the left of the ON/OFF Toggle switch and a yellow light to the right. As the battery runs down, the red light will begin to flash slowly as the yellow light begins to flash rapidly. If the yellow light is rapidly flashing this indicates that the unit is transmitting.
  • Page 77 FM CONTROL USE AND CARE AUXILIARY SWITCHES Functions described in this paragraph will not work if not properly connected to the vehicle at the time of installation. Toggle the Engine Fast Idle/AUX switch up to provide a maintained voltage to a throttle control, toggle the switch up again to return to low idle.
  • Page 78 FM CONTROL TRANSMITTER - P/N: 460156000 ITEM NO. QTY. PART NO. DESCRIPTION 460166000 TOGGLE SWITCH KIT (OMNEX) 460167000 HANDLE, TRANSMITTER W/ TRIGGER 460163000 COVER, TRANSMITTER BATTERY W/MAGNET 460162000 GUARD, TRIGGER (OMNEX) 10-6.0 4/17/06...
  • Page 79 FM CONTROL TRANSMITTER - P/N: 460156000 10-7.0 4/17/06...
  • Page 80 FM CONTROL TRANSMITTER - P/N: 460156000 10-8.0 4/17/06...
  • Page 81 NOTES...
  • Page 82 FM CONTROL TRANSMITTER DIAGNOSTICS YELLOW YELLOW YELLOW YELLOW YELLOW YELLOW 10-9.0 4/19/06...
  • Page 83 FM CONTROL RECEIVER DIAGNOSTICS ESTOP FAULT LINK STATUS RED RED-GRN 10-10.0 4/19/06...
  • Page 84 FM CONTROL TROUBLESHOOTING CHART 1 10-11.0 4/19/06...
  • Page 85 FM CONTROL TROUBLESHOOTING CHART 2 10-12.0 4/19/06...
  • Page 86 FM CONTROL TROUBLESHOOTING CHART 3 10-13.0 4/19/06...
  • Page 87 FM CONTROL CALIBRATING PROPORTIONAL CONTROLS YELLOW YELLOW YELLOW YELLOW YELLOW YELLOW 10-14.0 4/19/06...
  • Page 88 FM CONTROL ID CODE PROGRAMING YELLOW YELLOW YELLOW YELLOW 10-15.0 4/19/06...
  • Page 89 FM CONTROL ID CODE PROGRAMING (CONT.) 10-16.0 4/19/06...
  • Page 90 14005H LOAD CHART P/N: 470043000 14005H 8990 NOTES: 1. ALL CAPACITIES SHOWN IN (LBS) 4670 2. WEIGHT OF LOAD HANDLING DEVICES ARE PART OF THE LOAD AND MUST BE 11670 DEDUCTED FROM THE CAPACITY 3290 5600 14000 4000 7180 14000...
  • Page 91 2 YEAR PARTS AND LABOR Auto Crane will warranty to the consumer for a period of (2) years parts and labor from the date of purchase. Each new Auto Crane unit they sell will be free under normal use and service from defects in material and workmanship.

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