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Auto Crane 10006H SERIES Owner's Manual

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10006H SERIES
OWNERS MANUAL
Serial No. __________________
Mailing Address:
P.O. Box 580697
Tulsa, OK 74158-0697
Physical Address:
4707 N. Mingo Rd.
Tulsa, OK 74117-5904
Manual No. 460099
Rev. 01/12/2004
Phone (918) 836-0463
Fax (918) 834-5979
http://www.autocrane.com

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  • Page 1 10006H SERIES OWNERS MANUAL Manual No. 460099 Rev. 01/12/2004 Serial No. __________________ Mailing Address: P.O. Box 580697 Tulsa, OK 74158-0697 Physical Address: Phone (918) 836-0463 4707 N. Mingo Rd. Fax (918) 834-5979 Tulsa, OK 74117-5904 http://www.autocrane.com...
  • Page 3 Serial No.: Date Product Delivered: Date Processed:* VIN # * For Auto Crane use only ONE REGISTRATION FORM PER UNIT (CRANE OR BODY) Registration form must be mailed or faxed within 15 days of customer installation. Mail to: Warranty Department Auto Crane Company P.O.

  • Page 5: Table Of Contents

    10006H SERIES OWNER’S MANUAL – REVISION RECORD Manual Section(s) Revision Description of Change Date Page(s) 12/11/03 Initial Release New Manual 01/12/04 Table Of Contents Updated 01/12/04 FM Control Changed Section Title Operation 01/12/04 Mounting & Incorporated Hard Wire Version Information (ECN 603),...
  • Page 7 ♦ Attempt to lift or drag a load from the side! The boom can fail far below its rated capacity. ♦ Weld, modify, or use unauthorized components on any Auto Crane unit! This will void any warranty or liability. Also failure of the crane may result.

  • Page 9: Table Of Contents

    TABLE OF CONTENTS 10006H SERIES INTRODUCTION GENERAL SPECIFICATIONS SAFETY TIPS AND PRECAUTIONS OPERATING PRACTICES & WARNINGS OPERATION OF UNIT / OUTRIGGERS QUALIFICATIONS FOR OPERATORS INSPECTION, TESTING, AND MAINTENANCE SAFETY DECAL SECTION GENERAL DIMENSIONS MOUNTING AND INSTALLATION LUBRICATION AND MAINTENANCE SCHEDULE...

  • Page 11: Introduction

    10006H crane are included on the General into the solution of an equipment problem. If, Dimension Drawing. Rotation and turning radius through no fault of Auto Crane Company, it is are also listed on that drawing. necessary to send an experienced factory...

  • Page 12: General Specifications

    GENERAL SPECIFICATIONS 10006H DIMENSIONS REACH Width: 24.5 in (0.62 m) Second boom will reach from 12 feet 4 inches to 20 feet 4 inches. Height: 36.0 in (0.91 m) Third boom will reach from 20 feet 4 inches to 25 feet 4 inches. Length: 14 ft 8 in (4.47 m) [boom(s) stored]...

  • Page 13: Safety Tips And Precautions

    WARNING! Auto Crane Company cranes are not designed or intended for use in lifting or moving persons. Any such use shall be considered to be improper and the seller shall not be responsible for any claims arising there from.
  • Page 14 --- IMPORTANT --- SAFETY TIPS AND PRECAUTIONS 31. Always store the crane in its stowed position for 41. Do not push down on anything with boom transportation. extensions, lift or outer boom function. 32. Remember the overall height of the entire unit for 42.

  • Page 15: Operating Practices & Warnings

    Contact your local Distributor or the 50,000 volts. One foot additional clearance is required Auto Crane factory if any questions arise. for every additional 30,000 volts or less. 3. Keep the vehicle in as level a position as possible while 15.

  • Page 16: Operation Of Unit / Outriggers

    Activate any area). crane power switches. For Auto Crane units 13. Return outriggers to stowed position. Make sure they requiring battery and hydraulic operation, engage are pinned in place or jacklegs are returned to emergency brake, place gear selector in neutral, compartment.
  • Page 17 FM CONTROL SYSTEM OPERATION Transmitter Layout: The red light to the left of the Power On/Off button indicates low transmitter battery. As the battery runs down, the light will begin to flash. It will flash increasingly faster as the battery power decreases.
  • Page 18 FM CONTROL SYSTEM OPERATION Auxiliary Buttons: Functions described in this paragraph will not worked if not properly connected to the vehicle at the time of installation. Press the Engine Slow/Fast button to provide a maintained voltage to a throttle control. To stop the engine, press the Engine Start/Stop button. To start the engine, press the Engine Start/Stop button a second time within five (5) seconds of releasing it.

  • Page 19: Qualifications For Operators

    QUALIFICATIONS FOR AND CONDUCT OF OPERATORS AND OPERATING PRACTICES OPERATORS tendencies to dizziness or similar undesirable characteristics. 1. Crane operation shall be limited to personnel with 8. In addition to the above listed requirements, the the following minimum qualifications: operator shall: A.
  • Page 20 QUALIFICATIONS FOR AND CONDUCT OF OPERATORS AND OPERATING PRACTICES The operator shall be familiar with the equipment 1. There is no sudden acceleration or deceleration of the moving load. and its proper care. If adjustments or repairs are necessary, the operator shall report the same 2.
  • Page 21 QUALIFICATIONS FOR AND CONDUCT OF OPERATORS AND OPERATING PRACTICES MISCELLANEOUS 25. In transit with no load and boom lowered the clearance shall be specified in Table 1. OPERATING NEAR ELECTRICAL POWER LINES 26. A qualified signalperson shall be assigned to observe the clearance and give warning before approaching the above limits.

  • Page 22: Inspection, Testing And Maintenance

    INSPECTION, TESTING AND MAINTENANCE GENERAL INSPECTION CLASSIFICATION G. electrical apparatus for malfunctioning, signs of excessive deterioration, dirt moisture accumulation 1. Initial inspection. Prior to initial use, all new, H. hydraulic system for proper oil level and leaks altered, modified or extensively repaired cranes daily shall be inspected by a designated person to insure compliance with provisions of this...
  • Page 23 INSPECTION, TESTING AND MAINTENANCE GENERAL 13. Hydraulic and pneumatic pumps and motors 19. A crane which has been idle for a period of inspection. over six months shall be given a complete inspection conforming with the initial-regular- A. loose bolts or fasteners frequent inspection requirements.
  • Page 24 INSPECTION, TESTING AND MAINTENANCE GENERAL 22. Test loads shall not exceed 110% of the 29. Repairs or replacements shall be provided as manufacturer's load ratings. needed for operation. 23. Written reports shall be maintained showing The following are examples: test procedures and confirming the adequacy A.
  • Page 25 INSPECTION, TESTING AND MAINTENANCE GENERAL B. Care shall be taken when inspecting sections ROPE REPLACEMENT of rapid deterioration such as flange points, crossover points, and repetitive pickup points 33. No precise rules can be given for determination on drums. of the exact time for replacement of rope, since 32.
  • Page 26 INSPECTION, TESTING AND MAINTENANCE GENERAL H. Replacement rope shall have a strength rating be cut to prevent unlaying of the strands. On at least as great as the original rope furnished pre-formed rope, one seizing on each side of or recommended by the crane manufacturer. the cut is required.

  • Page 27: Safety Decal Section

    SAFETY DECAL SECTION 10006H SERIES PART NO.: 040579000 DECAL: OPERATING INSTRUCTIONS FUNCTION: To inform the operator of the proper procedure to follow for safe operation of the crane. USED ON: All Cranes QUANTITY: PLACEMENT: Right side plate PART NO.: 040580000...
  • Page 28 SAFETY DECAL SECTION 10006H SERIES PART NO.: 040529000 DECAL: ELECTROCUTION HAZARD FUNCTION: To inform the operator of the hazard involved with contacting electrical power lines with crane boom. USED ON: Articulated & Stiff Boom Cranes QUANTITY: PLACEMENT: Both sides of end of lower boom PART NO.:...
  • Page 29 SAFETY DECAL SECTION 10006H SERIES PART NO.: 040587000 USED ON: All cranes equipped with a load sensor. DECAL: LOAD SENSOR, DON'T TAMPER QUANTITY: FUNCTION: To inform the operator that the load PLACEMENT: Both sides of the lift cylinder near sensor is pre-set and that tampering...
  • Page 30 DECAL LAYOUT 10006H (P/N:460087000) 12/11/03...
  • Page 31 DECAL OPERATION INSTRUCTIONS 040580 DECAL TRAINED OPERATOR 040587 DECAL WARNING LOAD SENSOR 040632 DECAL WARNING - OVERLOAD 320318 DECAL ANGLE IND RIGHT 320318001 DECAL ANGLE IND RIGHT 330622 DECAL SERIAL NO 360034 DECAL AUTO CRANE LOGO 366389 DECAL AUTO CRANE 12/11/03...

  • Page 32: General Dimensions

    GENERAL DIMENSIONS 10006H SERIES 24.50 20.50 10.25 14.25 36.00 14.75 R25.75 18.75 24.75 20.75 #10 JIC PRESSURE PORT #12 JIC RETURN PORT 33.50 9.00 20.90 151.0 21.88 NOTE: CG IS APPROXIMATED WITHOUT INCLUDING THE TRAVELING BLOCK 12/11/03...

  • Page 33: Mounting And Installation

    MOUNTING AND INSTALLATION 10006H SERIES 1. Check to make sure the following items are with your crane. Please note the different, model specific, quantities. ITEM PART NO. DESCRIPTION 480689 FUSE 15 AMP TIME-DELAY 480688 FUSE HOLDER IN-LINE WATERPROOF 120" 120"...
  • Page 34 12. Load test the crane to ensure proper functioning and truck stability 13. Make certain the owner’s manual is delivered to the customer. 14. For additional help: call the service department at the Auto Crane Company. (918) 836-0463 (Tulsa, Oklahoma) WARNING...
  • Page 35 LUBRICATION & MAINTENANCE SCHEDULE 10006H SERIES SERVICE NOTES DAY WKLY 3 MOS 6 MOS YEAR PERFORMED INSPECT HOOK & LATCH FOR DEFORMATION, LOAD HOOK CRACKS, & CORROSION MAKE SHURE CABLE IS WOUND EVENLY ON CABLE DRUM DRUM HOIST / BOOM CHECK FOR FLATTENING, KINKS, &...
  • Page 36 2. Once a bolt has been torqued to its rated capacity and then removed; the bolt should be replaced with a new one. 3. Auto Crane Company recommends that this crane be serviced per “Crane Inspection Log” P/N 999978. These logs should be filled in at the intervals noted and kept as a permanent record.
  • Page 37 NOTES...

  • Page 38: General Assembly

    GENERAL ASSEMBLY 10006H SERIES (FM P/N:460000000, HW P/N:460000001) 12 13 11 9 8 APPLY LOCTITE 242 TO THREADS BEFORE INSTALLATION RETRACT EXTEND PORT #8 PORT #7 01/12/04...
  • Page 39 GENERAL ASSEMBLY 10006H SERIES (FM P/N:460000000, HW P/N:460000001) ITEM NO. PART NUMBER DESCRIPTION 460030000 BOOM ASSEMBLY 460040000 PEDESTAL ASSY 460040001 PEDESTAL ASSY HARDWIRE 460062000 PIN, PIVOT 460073000 COVER, REAR 460087000 DECAL LAYOUT 460089000 SHIP KIT 10006H FM 460095000 SHIP KIT 10006H HARDWIRE...

  • Page 40: Pedestal Assembly, Fm

    PEDESTAL ASSEMBLY 10006H –FM (P/N: 460040000) 63 64 HYDRAULICS: PORT #1: HOIST DOWN (REAR MOTOR PORT) PORT #2: HOIST UP (FRONT MOTOR PORT) PORT #3: ROTATION CCW (LOWER MOTOR PORT) PORT #4: ROTATION CW (UPPER MOTOR PORT) PORT #5: LIFT CYL EXTEND PORT #6: LIFT CYL RETRACT PORT #7: EXT CYL EXTEND PORT #8: EXT CYL RETRACT...
  • Page 41 PEDESTAL ASSEMBLY 10006H –FM (P/N: 460040000) ITEM NO. QTY. PART NUMBER DESCRIPTION 460046000 BASE PLATE WELD 460041000 PEDESTAL WELD 372064 ROTATION BEARING 460076000 SCW SOC HD 5/8-11 X 1 5/8 023902 WASHER, 5/8 FLAT HARDENED 490171 CAPSCREW 5/8-11 X 2.25 GR8 366393 HEX HEAD 5/8-11 X 2.5 GR8 460060000...
  • Page 42 NOTES...
  • Page 43 PEDESTAL ASSEMBLY 10006H –FM (P/N: 460040000) ITEM NO. QTY. PART NUMBER DESCRIPTION 480205 HOSE ASSY 6 STR X 19.25 372260 FITTING, 10-12 JIC/SAE STR 021200 WASHER FL 3/8 021100 WASHER SPLK 3/8 330371 SCW HX 3/8 UNC X 1 GR8 320976000 WASHER, FLAT, 3/8 SAE HARDENED 366159000...

  • Page 44: Boom Assembly

    BOOM ASSEMBLY 10006H (P/N: 460030000) APPLY LOCTITE 609 TO THREADS BEFORE INSTALLING. CYL SEAL KIT P/N: 366331001 C'BAL P/N: 360153001 12/11/03...
  • Page 45 BOOM ASSEMBLY 10006H (P/N: 460030000) ITEM NO. QTY. PART NUMBER DESCRIPTION 460031000 BOOM WELDMENT, LOWER 460033000 BOOM WELDMENT, MID 460035000 BOOM WELDMENT, UPPER 460052000 WEAR PAD, BOTTOM MID 460053000 WEAR PAD, BOTTOM UPPER 460054000 WEAR PAD, TOP UPPER 460055000 WEAR PAD, TOP MID 360767000 PAD BOOM 1.5 O.D.

  • Page 46: Rotation Gearbox

    ROTATION GEARBOX 10006H (P/N: 460060000) 01/12/04...
  • Page 47 ROTATION GEARBOX 10006H (P/N: 460060000) ITEM QTY PART NUMBER DESRIPTION 460060002 COVER 460060003 GEAR, WORM 460060004 RETAINER, BEARING 460060005 WORM, SK-RH-SI 460060006 SHIM, METAL (.005) 460060008 SPACER 460060010 HSG, 11/16, 5 MTG DOWN 460060011 SPACER 460060012 SHAFT, OUTPUT 12T 5/7 M 460060013 NUT, CASTELL, 1"-20 TPI 460060014...

  • Page 48: Hoist Assembly

    HOIST ASSEMBLY 10006H 12/11/03...
  • Page 49 HOIST ASSEMBLY 10006H ITEM QTY DESCRIPTION 234195 DRUM ASSEMBLY 296611 END BEARING, MOTOR 306042 PISTON, BRAKE 315004 CABLE ANCHOR 334177 GEAR, RING 338297 END BEARING, GEAR HOUSING 338302 HOUSING, BRAKE 346045 PIN, BRAKE 350704 PLATE, TIE 357517 INPUT SHAFT, SUN GEAR 362287 SPACER, FOOT MOUNTING 362288 SPACER, TIE PLATE 402120 BEARING, GEAR HOUSING...
  • Page 50 NOTES...

  • Page 51: Traveling Block Assembly

    TRAVELING BLOCK ASSEMBLY P/N 466230 - MODEL 11006 ITEM DESCRIPTION 490256 SHEAVE BLOCK ASSEMBLY 480026 5 TON SWIVEL HOOK 466231 SIDE PLATE TRAVELING BLOCK 490313 SHEAVE BOLT w/ ZERK FITTING 3/4 NF x 4 018600 HEX LOCK NUT 3/4 NF 360124 HITCH PIN 466232...
  • Page 52 NOTES...
  • Page 53 ELECTRICAL SCHEMATIC 10006H-FM A2B SWITCH CCW ROTATION STOP SWITCH BOOM SWITCH CW ROTATION STOP SWITCH BATTERY PRESSURE BATTERY TRANSDUCER PWR OUT (SCP) PRES-TRANS VOLT-MONITR HOME SWITCH PWR OUT (SCP) HOME PWR OUT (SCP) BOOM SWITCH PROG-PIN BOOM UP BOOM UP GROUND BOOM DOWN BOOM...
  • Page 54 MAIN WIRE HARNESS 6406H/8406H FM (P/N: 480879000) PIN-14 PIN-17 REAR VIEW PIN-16 PIN NO,S 14, REAR VIEW 16 THRU 27 ARE WIRED SEE TABLE IN ITEM-12 PIN-18 REAR VIEW PIN-19 PIN-5 GRN/WHT PIN-20 REAR VIEW REAR VIEW PIN-21 ORG/BLK PIN-11 PIN-22 REAR VIEW PIN-13...
  • Page 55 MAIN WIRE HARNESS 6406H/8406H FM (P/N: 480879000) ITEM PART No. DESCRIPTION 366377001 HOUSING DEUTSCH 40-PIN 366367001 HOUSING DEUTSCH PLUG 2-PIN 366367002 WEDGE DEUTSCH PLUG 2-PIN 366367003 CONTACT DEUTSCH CONNECTOR (SOCKET) 366376001 HOUSING DEUTSCH RECEPTACLE 4-PIN 366376002 WEDGE DEUTSCH 4-PIN 366376003 CONTACT DEUTSCH CONNECTOR (PIN) 360768001 HOUSING DEUTSCH 4-PIN BULKHEAD RECEPTACLE...
  • Page 56 MAIN WIRE HARNESS MODIFICATIONS 10006H-FM QTY. PART NO. DESCRIPTION 320931001 PLUG HOUSING 4-PIN 320931002 WEDGE, PLUG 366367001 PLUG HOUSING 2-PIN 366367002 WEDGE, PLUG 366367003 CONTACT, SOCKET ROTATION STOP 1. CUT ROTATION LEADS TO 8" FROM HOME SWITCH LEG. 2. KEEP 4" OF GREEN WIRE TO MAKE THE JUMPER. 3.
  • Page 57 MAIN WIRE HARNESS MODIFICATIONS 10006H-FM BOOM LIMIT SWITCH 1. CUT RING TERMINALS OFF OF BOOM LIMIT SWITCH LEAD. 2. STRIP WHITE AND BLACK WIRES. 3. INSTALL DEUTSCH SOCKETS TO WHITE & BLACK WIRES. 4. INSTALL WIRES IN 2 PIN PLUG PER ELECTRICAL SCHEMATIC. 5.
  • Page 58 PRESSURE CAUTION The Auto Crane 10006H series cranes are manufactured with a standard overload protection system to prevent structural damage to the crane. When the crane load rating is exceeded, main boom down, extend out, and hoist up will not function. These operations cannot be used again until the load on the crane is reduced.
  • Page 59 FUSE INFORMATION NOTE: Always turn the power to crane off before removing fuse. Fuse is on the ground circuit. The fuse can be replaced with a 7.5 amp fuse. 12/11/03...
  • Page 60 CONTROLLER DIAGNOSTICS CODE: EC01 DESCRIPTION: Signal problem POSSIBLE CAUSE(S): No signal from transmitter/pendant or transmitter power off. POSSIBLE SOLUTION(S): Check green transmit light on transmitter, light should flash when function is activated. If light does not flash, make sure transmitter is on. If light flashes and red low battery light is flashes, charge unit.
  • Page 61 CONTROLLER DIAGNOSTICS CODE: EC05 DESCRIPTION: Boom out (extend) POSSIBLE CAUSE(S): Short or open connection on boom out output. POSSIBLE SOLUTION(S): Check plug in boom out solenoid on hydraulic control valve. Check wires for damage that could cause break or short. CODE: EC06 DESCRIPTION:...
  • Page 62 CONTROLLER DIAGNOSTICS CODE: EC10 DESCRIPTION: Incorrect ID POSSIBLE CAUSE(S): Signal received from transmitter with incorrect ID code. POSSIBLE SOLUTION(S): Confirm that transmitter being used is for use with this unit. Follow ‘New Transmitter’ procedure in the transmitter operation section of this manual. CODE: EC11 DESCRIPTION:...
  • Page 63 CONTROLLER DIAGNOSTICS CODE: EC16 DESCRIPTION: Trigger POSSIBLE CAUSE(S): Transmitter trigger problem. POSSIBLE SOLUTION(S): Check trigger for damage, contamination or incorrect adjustment. CODE: EC17 DESCRIPTION: Trigger logic error POSSIBLE CAUSE(S): Trigger was activated before function switch was activated. POSSIBLE SOLUTION(S): Confirm that trigger is released and returned to full off position, activate function and reactivate trigger.
  • Page 64 CONTROLLER DIAGNOSTICS CODE: DESCRIPTION: Rotation switch tripped. POSSIBLE CAUSE(S): Rotation stop reached in clockwise direction. POSSIBLE SOLUTION(S): This is not an error. Rotate in opposite direction or check switch for interference. CODE: DESCRIPTION: Rotation switch tripped. POSSIBLE CAUSE(S): Rotation stop reached in counter-clockwise direction. POSSIBLE SOLUTION(S): This is not an error.
  • Page 65 CONTROLLER DIAGNOSTICS CODE: HOME DESCRIPTION: Home position POSSIBLE CAUSE(S): Crane is pointed forward ready to be stowed. POSSIBLE SOLUTION(S): This is not an error. It is a built-in override of the above RSBM condition that will allow you to stow the crane on a boom support.
  • Page 66 TRANSMITTER / RECIEVER SYNCHRONIZATION NOTE: BEFORE PERFORMING THIS PROCEDURE, CONFIRM THAT NO OTHER CRANES OF THIS TYPE ARE OPERATING IN THE AREA. 1. Power on the transmitter and receiver. 2. Locate the program plug on the crane. This will be the unused plug near where the cord reel plugs into the wire harness.
  • Page 67 REMOTE / PENDANT PARTS AND ACCESSORIES Component Part Number Receiver 460077000 Transmitter 366500002 Pendant Cable 366500008 Antenna 366500005 Antenna Extension Cable 366500006 Cigarette Lighter Charger 366504000 A/C Charger 366505000 Palm Diagnostic Unit 366510000 Replacement Toggle Switch (Transmitter) 366500010 Replacement Batteries (Transmitter) 366500007 9-13 12/11/03...
  • Page 68 HYDRAULIC SECTION SCHEMATIC Secondary Extension Hoist Rotation Lift Primary Extension 4 GPM .030 Proportional 10-1 12/11/03...
  • Page 69 HYDRAULIC SECTION COUNTERBALANCE VALVE ADJUSTMENT Notice: Counterbalance Valve Adjustment ♦ With PTO disengaged and boom properly ♦ In an EMERGENCY situation when it supported, remove the plug on the becomes necessary to lower the boom counterbalance valve. Install a pressure without flow present, the CB valve gauge (0-4000 PSI) into the port.
  • Page 70 HYDRAULIC CONTROL VALVE 10006H SERIES 10-3 12/11/03...
  • Page 71 HYDRAULIC CONTROL VALVE 10006H SERIES ITEM A/C P/N DESCRIPTION 480839002 FLOW CONTROL 480839003 PROP VALVE 366365004 RELIEF VALVE SV3,SV4,SV5 320725001 CART VALVE SV1,SV2 480839004 CART VALVE 366370001 COIL 480839005 COIL 366365001 COIL FITTING TABLE PORT #'S A/C P/N DESCRIPTION 374017000...
  • Page 72 NOTES...
  • Page 73 VALVE OVERRIDE OPERATION In the event that the electrical control system fails, the crane can be operated using the manual overrides on the hydraulic control valve. The overrides operate as follows: 1. Proportional – increase flow by turning clockwise. 2. Extend/Retract, Boom Up/Down, Rotate CW/CCW – Push to operate boom down, pull to operate boom up etc.

  • Page 74: Hydraulics

    PEDESTAL ASSEMBLY 10006H HW (P/N: 460040001) 55 56 HYDRAULICS: PORT #1: HOIST DOWN (REAR MOTOR PORT) PORT #2: HOIST UP (FRONT MOTOR PORT) PORT #3: ROTATION CCW (LOWER MOTOR PORT) PORT #4: ROTATION CW (UPPER MOTOR PORT) PORT #5: LIFT CYL EXTEND PORT #6: LIFT CYL RETRACT PORT #7: EXT CYL EXTEND PORT #8: EXT CYL RETRACT...
  • Page 75 PEDESTAL ASSEMBLY 10006H HW (P/N: 460040001) ITEM NO. QTY. PART NUMBER DESCRIPTION 460046000 BASE PLATE WELD 460041000 PEDESTAL WELD 372064 ROTATION BEARING 460076000 SCW SOC HD 5/8-11 X 1 5/8 023902 WASHER, 5/8 FLAT HARDENED 490171 CAPSCREW 5/8-11 X 2.25 GR8 366393 HEX HEAD 5/8-11 X 2.5 GR8 460060000...
  • Page 76 NOTES...
  • Page 77 PEDESTAL ASSEMBLY 10006H HW (P/N: 460040001) ITEM NO. QTY. PART NUMBER DESCRIPTION 320976000 WASHER, FLAT, 3/8 SAE HARDENED 021100 WASHER SPLK 3/8 366159000 SCW HX 3/8-16 X 1 1/2 GR8 460074000 SPACER, VALVE 366364 PLATE, VALVE MOUNTING 642908 CORD CONNECTOR 460072000 ACTUATOR, BOOM LIMIT 460051000...
  • Page 78 ELECTRICAL SCHEMATIC 10006H HARD WIRED JUNCTION BOX 12 PIN CONNECTOR RED/WHT GREEN GREEN HOIST UP PRESS SW1 RED/BLACK RED/BLACK RED/WHITE BLACK WHITE/BLACK ORANGE ORANGE ROT SW CW HOIST DOWN WHITE ROT SW CCW BLUE BLUE BLACK GREEN/BLACK GREEN/BLACK ROTATE CCW ORANGE/BLACK ORANGE/BLACK WHT/RED...
  • Page 79 MAIN WIRING HARNESS 10006H HW 8.0" 2.5" PRESSURE SWITCH 12.0" A2B SWITCH 3.5" 9.0" SOLDER TIPS ROTATE SWITCH BOOM LIMIT 3.5" RED WIRE NOT USED 4.5" 5.0" 5.0" 2.5" ITEM NO. QTY. PART NO. DESCRIPTION FUNCTION WIRE COLOR NOTES GREEN POWER 800632000 CABLE, 16/10 SO BLACK HOIST UP...
  • Page 80 JUNCTION BOX ASSEMBLY 10006H HW F U N C T IO N 19 P IN 8 P IN 12 P IN G N D W IR E C O LO R B O O M U P R E D H O IS T U P G R E E N R O T A T E C W...
  • Page 81 JUNCTION BOX ASSEMBLY 10006H HW ITEM NO. QTY. PART NO. DESCRIPTION 366470000 JUNCTION BOX 366095 RECEPTACLE, 19 PIN 366523001 HOUSING, DEUTSCH 8-PIN RECEPTACLE 480594001 CABLE, PENDANT, 16/10 SO BLACK 366471000 COVER, JUNCTION BOX 366524001 HOUSING, DEUTSCH 12-PIN RECEPTACLE 366097000 CAP W/CHAIN (FOR RECEPTACLE) 366519000 NUT, SELF CLINCHING 019600 WASHER SP LK #6...
  • Page 82 PENDANT ASSEMBLY, 8 FUNCTION 10006H HW 12-5 01/12/04...
  • Page 83 PENDANT ASSEMBLY, 8 FUNCTION 10006H HW ITEM PART NO. DESCRIPTION 480501 HOUSING, PROP. PENDANT MACHINED 480518 DECAL/COVER PLATE NUT (INCLUDED WITH SWITCH) 640300 BOOT, TOGGLE 480567 CORD GRIP, HUBBELL CONNECTOR 002607 SCREW, HX HD #10-24 NC X 3/4 LG 015801 NUT, HEX, LOCKING, #10-24 NC 480507 POTENTIOMETER ASSEMBLY...
  • Page 84 PENDANT CABLE ASSEMBLY 10006H HW ITEM PART NO. DESCRIPTION 366098 PLUG, CONNECTOR 480515 CLAMP, CABLE 480594 CABLE, CONDUCTOR (19 COND) 000101 TERMINAL RING #6 / 14-16 GA 480510 CONNECTOR, BULLET, FEMALE 002012 TERMINAL RING #6 / 18-22 GA 6" 490243 TUBING, HEAT SHRINK 12-7 01/12/04...
  • Page 85 PROPORTIONAL AMP ADJUSTMENT 10006H HW REFRENCE AUTO CRANE P/N 366363001 RISING RAMP FALLING RAMP DITHER AMPLITUDE DITHER FREQ OUTPUT: 2000mA MAX MINIMUM CURRENT I-MIN SETTING: 0 TO 500mA I-MAX SETTING: 600 TO 2000mA CABLE LENGTH: 6 FEET MAXIMUM CURRENT Minimum current adjustment: Current is factory set at 150 mA, no adjustment required at installation.
  • Page 86 NOTES...

  • Page 87: Load Chart

    LOAD CHART 10006H (P/N: 460075000) 11-1 12/11/03...
  • Page 88 NOTES...

  • Page 89: Warranty

    2 YEAR PARTS AND LABOR Auto Crane will warranty to the consumer for a period of (2) years parts and labor from the date of purchase. Each new Auto Crane unit they sell will be free under normal use and service from defects in material and workmanship.

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