115-V Wiring; External Electrical Box On Furnace Casing; J-Box Installation - Payne PG95ESA Installation, Start-Up, Operating And Service And Maintenance Instructions

CAUTION
!
FURNACE MAY NOT OPERATE HAZARD
Failure to follow this caution may result in intermittent
furnace operation.
Furnace control must be grounded for proper operation or
else control will lock out. Control must remain grounded
through green/yellow wire routed to gas valve and manifold
bracket screw.
115- -V Wiring
Furnace must have a 115-v power supply properly connected and
grounded.
NOTE: Proper polarity must be maintained for 115-v wiring. If
polarity is incorrect, control LED status indicator light will flash
rapidly and furnace will NOT operate.
Verify that the voltage, frequency, and phase correspond to that
specified on unit rating plate. Also, check to be sure that service
provided by utility is sufficient to handle load imposed by this
equipment. Refer to rating plate or Table 11 for equipment
electrical specifications.
U.S.A. Installations: Make all electrical connections in accordance
with the current edition of the National Electrical Code (NEC)
NFPA 70 and any local codes or ordinances that might apply.
Canada Installations: Make all electrical connections in
accordance with the current edition of the Canadian Electrical
Code CSA C22.1 and any local codes or ordinances that might
apply.
WARNING
!
FIRE HAZARD
Failure to follow this warning could result in personal
injury, death, or property damage.
Do not connect aluminum wire between disconnect
switch and furnace. Use only copper wire. See Fig. 34.
Use a separate, fused branch electrical circuit with a properly sized
fuse or circuit breaker for this furnace. See Table 11 for wire size
and fuse specifications. A readily accessible means of electrical
disconnect must be located within sight of the furnace
J- -Box Installation
WARNING
!
FIRE OR ELECTRICAL SHOCK HAZARD
Failure to follow this warning could result in personal
injury, death, or property damage.
High voltage field connections must be located in J- -Box
with furnace, or in field supplied external disconnect
mounted to furnace.
If field- -supplied manual disconnect switch is to be mounted
on furnace casing side, select a location where a drill or
fastener cannot damage electrical or gas components.
The J- -Box must be used when field line voltage electrical
connections are made to the furnace wiring harness inside the
furnace casing. The J- -Box cover is not required if a field- -supplied
external electrical box is attached to the outside of the furnace
casing. The field ground wire and furnace main ground wire are
grounded when the J- -Box bracket is attached to the furnace and
the field ground wire and factory ground wire are secured to the
bracket grounding screw. If the J- -Box cover is not used, the field
and factory spliced connections must be located inside the external
electrical box. Do not leave splice connections unprotected inside
the furnace.
The J- -Box cover, mounting bracket and screws are shipped in the
loose parts bag included with the furnace. See Fig. 33 for J- -Box
mounting locations.
The J- -Box mounting bracket and green ground screw is used as a
grounding point for all line voltage wiring options. The J- -Box
cover may be omitted when electrical connections are made inside
an external electrical box mounted external to the casing.
Fig. 33 - - Installing J- -Box (When Used)

External Electrical Box on Furnace Casing

NOTE: Check to ensure that external electrical box does not
interfere with duct work, gas piping or the indoor coil drain. See
Fig. 31 for alternate electric entry through top panel.
1. Select and remove 7/8- -in. (22 mm) knock- -out on the
desired side of the casing. Remove the knock- -out from the
casing.
NOTE: If electrical entry through the furnace top panel is used, a
7/8- -in. (22 mm) hole must be drilled through the top panel.
2. Drill two (2) 1/8- -in. (3 mm) pilot holes through the dimples
in the furnace casing near the 7/8- -in. knock- -out.
NOTE: If electrical entry through the furnace top panel is used,
mark the screw hole locations using the mounting holes in the
external electrical box as a template.
For a side- -mounted external electrical box, complete the
following:
1. Align the J- -Box bracket with the knock- -out inside the
furnace casing.
33
A12226