Payne PG9MAB Owner's Manual

Payne PG9MAB Owner's Manual

Condensing

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PG9MAB
NOTE TO INSTALLER:
THIS MANUAL MUST BE LEFT WITH THE
EQUIPMENT USER.
USER: PLEASE READ ALL INSTRUCTIONS
IN THE MANUAL AND RETAIN ALL
MANUALS FOR FUTURE REFERENCE.
WARNING
!
FIRE OR EXPLOSION HAZARD
Failure to follow warnings could result in injury, death, or
property damage.
Do not store or use gasoline or other flammable vapors and
liquids in the vicinity of this or any other appliance.
WHAT TO DO IF YOU SMELL GAS
- -Do not try to light any appliance.
- -Do not touch any electrical switch; do not use any phone
in your building.
- -Leave the building immediately.
- -Immediately call your gas supplier from a neighbor's
phone. Follow the gas supplier's instructions.
- -If you cannot reach your gas supplier, call the fire
department.
Installation and service must be performed by a qualified
installer, service agency or the gas supplier.
WARNING
!
CARBON MONOXIDE POISONING HAZARD
Failure to follow this warning could result in personal injury
and/or death.
Carbon Monoxide is invisible, odorless, and toxic! Install a
carbon monoxide alarm in your home, even if you do not
own a gas appliance. Locate the carbon monoxide alarm in
the living area of your home and away from gas appliances
and doorways to attached garages. Follow the alarm
manufacturer's instruction included with the alarm.
Owner's Manual
Condensing Gas Furnace
WARNING
!
ELECTRICAL OPERATION HAZARD
Failure to follow this warning could result in personal injury,
death, or property damage.
Do not use this furnace if any part has been under water. A
flood- -damaged furnace is extremely dangerous. Attempts to
use the furnace can result in fire or explosion. A qualified
service agency should be contacted to inspect the furnace and
to replace all gas controls, control system parts, electrical parts
that have been wet or the furnace if deemed necessary.
A05086

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Summary of Contents for Payne PG9MAB

  • Page 1 PG9MAB Condensing Gas Furnace Owner’s Manual NOTE TO INSTALLER: THIS MANUAL MUST BE LEFT WITH THE EQUIPMENT USER. USER: PLEASE READ ALL INSTRUCTIONS IN THE MANUAL AND RETAIN ALL MANUALS FOR FUTURE REFERENCE. WARNING FIRE OR EXPLOSION HAZARD Failure to follow warnings could result in injury, death, or property damage.
  • Page 2: Table Of Contents

    OF COMFORT Congratulations! In light of rising energy costs, a 90+% AFUE Condensing Gas Furnace from Payne Heating & Cooling Systems is among the soundest investments today’s homeowner can make. Your new furnace is truly a triumph of technology in home heating.
  • Page 3: Furnace Components

    FURNACE COMPONENTS 1. Combustion- -air intake connection (right or left side). (Furnace shown in upflow position; may be used in downflow or 2. Burner sight glass for viewing burner flame. horizontal orientation or applications. Vent Elbow may be turned to a different position, depending on type of installation) 3.
  • Page 4: Safety Considerations

    SAFETY CONSIDERATIONS Installing and servicing of heating equipment can be hazardous due to gas and electrical components. Only trained and qualified personnel should install, repair, or service heating equipment. Untrained personnel can perform basic maintenance functions such as cleaning and replacing air filters. All other operations must be performed by trained service personnel.
  • Page 5: Before Starting Your Furnace

    way block the flow of fresh air to the unit. 5. There are no obvious signs of deterioration of the furnace. 6. The burner flames are in good adjustment, (See Fig. 4) (by In addition to the safety rules above, make sure that the following comparison with pictorial sketches or drawings of the main combustion- -air requirements are met for non- -direct vent burner flame and, if applicable, the pilot burner flame).
  • Page 6: Steps For Starting Your Furnace

    4. Remove the main furnace door. (See Fig. 9.) WARNING FIRE AND EXPLOSION HAZARD Failure to follow this warning could result in personal injury, death or property damage. Should the gas supply fail to shut off or if overheating occurs, turn off the manual gas valve to the furnace BEFORE turning off the electrical supply and install lockout tag.
  • Page 7: Shutting Down Your Furnace

    7. Replace main furnace door. (See Fig. 12.) burners fail to light, or blower does not come on, shut down the furnace and call your dealer for service. 12. Set your thermostat to the temperature that satisfies your comfort requirements. SUGGESTION: Setting the thermo- stat back a few degrees—and compensating for the differ- ence with warmer clothing—can make a big difference in your fuel consumption on extremely cold days.
  • Page 8: Performing Routine Maintenance

    3. Turn off electrical supply to the furnace. (See Fig. 17.) CAUTION UNIT AND PROPERTY DAMAGE HAZARD Failure to follow this caution may result in unit component or property damage. Furnace is not to be installed, operated, and then turned off and left turned off in an unoccupied structure during winter.
  • Page 9: Filtering Out Trouble

    FILTERING OUT TROUBLE 6. Reinstall filter retainer (for blower compartment locations only.) CAUTION 7. Replace blower access panel and main furnace door (See Fig. 33 and 34) or filter cabinet door (Fig. 29 and 30). 8. Turn on electrical supply to the furnace. UNIT PERFORMANCE HAZARD If your furnace air filter needs to be replaced, be sure to use a Failure to follow this caution may result in unit component...
  • Page 10 A93010 A93013 Fig. 23 - - Release Filter Retaining Rod (Bottom Inlet) Fig. 26 - - Slide Filter Out of Furnace (Side Inlet) A93011 A93205 Fig. 24 - - Slide Filter Out (Bottom Inlet) Fig. 27 - - Replace Blower Access Panel A93012 A08595 Fig.
  • Page 11: Combustion Air And Vent System

    Table 1 – Furnace Air Filter Table FILTER QUANTITY AND SIZE * FURNACE CASING WIDTH SIDE RETURN BOTTOM RETURN* FILTER TYPE* IN (MM) IN (MM) IN (MM) (1) 16 x 25 x 3/4 (1) 16 x 25 x 3/4 17--- 1/2 (445) 3/4”...
  • Page 12 6. Start your furnace and observe its operation. Watch the 9. Replace main furnace door. burner flames to see if they are clear blue, almost transpar- 10. Propylene glycol need not be removed before restarting fur- ent. (See Fig. 31.) If you observe a suspected malfunction, nace.
  • Page 13: A Check- -Up Checklist

    A CHECK- - UP CHECKLIST S Is thermostat set to HEAT mode? S Check fuses and circuit breakers. Is the electrical power supply Your furnace represents an important investment in your family’s comfort and your home’s value. To keep it performing properly switch on? and to prevent future problems, have a trained service specialist S Is the manual shut- -off valve in the gas supply pipe leading to...
  • Page 14 _____________________________________________ NOTE TO INSTALLER: This manual must be left with the equipment owner. Catalog No: OG ---PG9MAB---03 E2008 Payne Heating & Cooling Systems D 7310 W. Morris St. D Indianapolis, IN 46231 Printed in U.S.A. Edition Date: 12/08 Replaces: OG--- PG9MAB--- 02...

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