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Manuals and User Guides for Payne PG95ESA. We have
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Payne PG95ESA manual available for free PDF download: Installation, Start-Up, Operating And Service And Maintenance Instructions
Payne PG95ESA Installation, Start-Up, Operating And Service And Maintenance Instructions (87 pages)
Single-Stage 4-Way Multipoise, 35-In. (889 MM) Condensing Gas Furnace
Brand:
Payne
| Category:
Furnace
| Size: 11.55 MB
Table of Contents
Table of Contents
1
Sections
1
Required Notice for Massachusetts Installations
2
Safety Considerations
3
Freeze Protection and Return Air Temperature
4
Introduction
4
Loose Parts Bag
4
Minimum Clearances to Combustible Materials
4
Electrical Connections
5
Condensate Drain Connection
5
Electrostatic Discharge (Esd) Precautions Procedure
5
Codes and Standards
5
Dimensional Drawing
6
Location
7
General
7
Multipoise Orientations
8
Installation in a Garage
8
Prohibited Installations
8
Location Relative to Cooling Equipment
8
Pipe Applications
9
Outdoor Combustion Air Method
9
Air for Combustion and Ventilation
9
Combination of Indoor and Outdoor Air
10
Standard Method
10
Indoor Combustion Aire NFPA & AGA
10
Minimum Free Area Required for each Combustion Air Opening
11
EXAMPLES: Determining Free Area
11
Minimum Space Volumes
11
Upflow Orientation
12
Downflow Orientation
12
Horizontal Orientation
12
Condensate Trap
12
Upflow Trap Configuration
13
Downflow Trap Configuration
14
Horizontal Right Trap Configuration
15
Unconverted Factory Configuration
15
Unconverted Factory Trap Configuration
16
Horizontal Left Trap Configuration
16
Upflow/Downflow Orientation
17
For Left Side Condensate Drain Connection
17
For Right Side Condensate Drain
17
Tip from Contractors
18
Modify Rubber Drain Elbow
18
Formed Rubber Drain Grommet
18
Drain Trap Connection and Routing
19
Knockout Removal
19
Example of Field Drain Attachment
20
Supply Air Connections
21
Upflow Installation
21
Installation
21
Return Air Connections
22
Duct Flanges
22
Bottom Return Air Inlet
22
Side Return Air Inlet
22
Horizontal Installation
23
Platform Furnace Support
23
Suspended Furnace Support
23
Roll-Out Protection
23
Upflow Return Air Configurations and Restrictions
24
Horizontal Return Air Configurations and Restrictions
24
Suspended Furnace Installation
25
Working Platform for Attic Installation
25
Filter and Return Duct Sizing
27
Air Filter Selection and Duct Sizing
28
Air Filter Located in Filter Cabinet
28
Installation on Combustible Flooring
28
General Requirements
29
Return Duct Sizing
29
Ductwork Acoustical Treatment
29
Air Ducts
29
Air Delivery - - CFM (with Filter)
30
Gas Pipe Grommet
31
Gas Piping
31
Electrical Connections
32
Maximum Capacity of Pipe
32
115-V Wiring
33
External Electrical Box on Furnace Casing
33
J-Box Installation
33
Power Cord Installation in Furnace J-Box
34
BX Cable Installation in Furnace J-Box
34
24-V Wiring
35
Typical Single- -Stage Wiring Diagram
35
Alternate Power Supplies
35
Accessories
35
Example of Single Stage Furnace Control
36
Electrical Data
36
Special Venting Requirements for Installations in Canada
37
Thermostat Wiring Diagrams
37
Venting
37
Notes for Thermostat Wiring Diagrams
37
Venting Systems
39
Materials
39
Ventilated Combustion Air Systems
39
Vent Termination Kit for Direct Vent (2- -Pipe) System
39
Locating the Vent Termination
40
Ventilated Combustion Air
40
Size the Vent and Combustion Air Pipes
41
Non-Direct Vent / 1-Pipe System
41
Vent Pipe Diameter Transition Location and Elbow Configuration
42
Combustion Air
42
Recommended Combustion Air Inlet Moisture Trap
42
Install the Vent and Combustion Air Pipes
44
Configure the Furnace
44
Near Furnace Vent Connections
44
Vent Coupling and Adapter
45
Vent Coupling and Adapter with Gaskets
45
Installing the Vent Pipe Adapter and Combustion Air Pipe Adapter
45
Inducer Vent Elbow
46
Hanger Spacing
46
Concentric Vent
47
Optional Installation of the Vent Pipe
47
Roof Terminations
47
Installing the Vent Termination
47
Sidewall Terminations
48
2-Pipe and 1-Pipe Vent Termination
48
Inducer Outlet Restrictor
48
Maximum Allowable Exposed Vent Length in Unconditioned Space
50
Maximum Equivalent Vent Length
51
Elbow Configurations
51
Vent Terminal Configurations
51
Deductions from Maximum Equivalent Vent Length
51
Venting System Length Calculations
52
Maximum Equivalent Vent Length
52
Inside Corner Terminations
53
Downflow Right Configuration
54
Upflow Left Configuration
54
Upflow Right Configuration
54
Downflow Left Configuration
54
Horizontal Left ---Vertical Vent Configuration
55
Horizontal Right ---Vertical Vent Configuration
55
Horizonal Left ---Left Vent Configuration
55
Horizontal Right ---Left Vent Configuration
55
Notes for Venting Options
56
Optional Vent Pipe Flush with Adaptor
56
Combustion Air Pipe Attachment
56
Combustion Air and Vent Pipe Termination for Direct Vent
59
Alberta and Saskatchewan Vent Termination
60
Crawl Space
61
Attic
61
Prime Condensate Trap with Water
62
Start- -Up, Adjustment, and Safety Check
62
Purge Gas Lines
63
Priming Condensate Trap
63
Adjustments
63
Orifice Size and Manifold Pressure (In. W.C.) for Gas Input Rate
65
Orifice Size and Manifold Pressure
67
Check Inlet Gas Pressure
68
Standard Capacity Gas Valve with Tower Pressure Ports
68
Adjust Temperature Rise
69
Burner Flame
69
Adjust Manifold Pressure
69
Adjust Cooling Airflow
70
Blower off Delay Jumper Positions
70
Adjust Thermostat Heat Anticipator
70
Adjust Blower off Delay (Heat Mode)
70
Checklist
71
Check Safety Controls
71
Amp. Draw Check with Ammeter
71
Altitude Derate Multiplier for U.S.A.
71
LED Code
72
Status
72
Component Test
72
Service
72
Gas Rate
73
Troubleshooting
74
Retrieving Stored Fault Codes
74
Electrical Controls and Wiring
74
Service and Maintenance Procedures
74
Component Self-Test
75
Care and Maintenance
75
Blower Motor and Wheel Maintenance
76
Cleaning And/Or Replacing Air Filter
76
Disconnect the Vent and Combustion Air Pipe by
76
Blower Assembly
77
Cleaning Burners and Flame Sensor
78
To Reinstall Burner Assembly:
78
Servicing Hot Surface Igniter
79
Igniter Position - - Top View
79
Cleaning Condensate Drain and Trap
79
Flushing Collector Box and Drainage System
79
To Re-Install Condensate Drain and Trap
80
Checking Heat Pad Operation (if Applicable)
80
Cleaning Heat Exchangers
80
Primary Heat Exchangers
80
Winterization
81
Secondary Heat Exchangers
81
Heat Pump
82
Cooling Mode
82
Continuous Blower Mode
82
Sequence of Operation
82
Troubleshooting Guide
83
Connection Diagram
85
Schematic Diagram
85
Wiring Diagram
85
Parts Replacement Information Guide
86
Payne Heating & Cooling
86
Electrical Group
86
Casing Group
86
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