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KENTMASTER 160-JB Operator's Manual

Hog splitting saw
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OPERATOR'S MANUAL
INCLUDING: OPERATION, INSTRUCTION, INSTALLATION, MAINTENANCE AND PARTSBOOK
IMPORTANT: READ THIS MANUAL CAREFULLY BEFORE INSTALLING, OPERATING OR
TOOL DATA
MODEL: 160-JB
ASSEMBLY NO. 1600400
TYPE: ELECTRICAL OPERATED
NET WEIGHT:
MOTOR HORSEPOWER: 3HP
KENTMASTER MFG. CO., INC.
SERVICING THIS TOOL.
HOG SPLITTING SAW
127 LBS (58 KG)
1801 SOUTH MOUNTAIN AVE., MONROVIA, CALIFORNIA 91016 UNITED STATES OF AMERICA
TELEPHONE: (626) 359-8888 FAX: (626) 303-5151
REV C: 02/02/08
1 OF 28

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Summary of Contents for KENTMASTER 160-JB

  • Page 1 MODEL: 160-JB ASSEMBLY NO. 1600400 TYPE: ELECTRICAL OPERATED NET WEIGHT: 127 LBS (58 KG) MOTOR HORSEPOWER: 3HP KENTMASTER MFG. CO., INC. 1801 SOUTH MOUNTAIN AVE., MONROVIA, CALIFORNIA 91016 UNITED STATES OF AMERICA TELEPHONE: (626) 359-8888 FAX: (626) 303-5151 1 OF 28...

  • Page 2: Operating And Safety Instructions

    THE NOISE EMISSION (SOUND PRESSURE LEVEL) AT THE WORKSTATION MAY EXCEED 80 dB (A). EAR AND SOUND PROTECTION GEAR IS REQUIRED. WARNING KENTMASTER MFG. CO., INC. 1801 SOUTH MOUNTAIN AVE., MONROVIA, CALIFORNIA 91016 UNITED STATES OF AMERICA TELEPHONE: (626) 359-8888 FAX: (626) 303-5151...

  • Page 3: Maintenance

    TROUBLE SHOOTING IF THE BRAKE WON’T STOP THE BLADE, CHECK FOLLOWING: SWITCHES IN THE HANDLES (ITEMS 2000710 & 2000720 ON 160-JB. ITEMS 2000690 & 2000700 ON 160-JB-A). THE POWER SUPPLY CONVERTOR – RECTIFIER, PLACED IN THE WIRE BOX (ITEM 2000300).
  • Page 4 1. KEEP GOOD RECORDS OF ALL SERVICE ACTIVITY AND INCLUDE TOOL IN PREVENTIVE MAINTENANCE PROGRAM. 2. USE ONLY GENUINE KENTMASTER REPLACEMENT PARTS TO ASSURE PROPER PERFORMANCE OF TOOL. 3. CONTACT THE KENTMASTER SUPPLIER NEAREST YOU FOR PARTS AND CUSTOMER SERVICE INFORMATION.
  • Page 5 REV C: 02/02/08 PARTS BOOK 160-JB Figure 2 MODEL “160-JB” – MAIN ASSEMBLY KENTMASTER MFG. CO., INC. 1801 SOUTH MOUNTAIN AVE., MONROVIA, CALIFORNIA 91016 UNITED STATES OF AMERICA TELEPHONE: (626) 359-8888 FAX: (626) 303-5151 5 OF 28...
  • Page 6 SCREW 8417580 SCREW 8505100 WASHER 8506170 WASHER 8507150 WASHER 8606080 Figure 3 BOM FOR MODEL “160-JB” KENTMASTER MFG. CO., INC. 1801 SOUTH MOUNTAIN AVE., MONROVIA, CALIFORNIA 91016 UNITED STATES OF AMERICA TELEPHONE: (626) 359-8888 FAX: (626) 303-5151 6 OF 28...

  • Page 7: Electro-Magnetic Brake

    DESCRIPTION 2000220 ARMATURE ASSEMBLY 2000360 MAGNETIC COIL, 42VDC 8415040 SCREW Figure 5 2000350: ELECTRO-MAGNETIC BRAKE, 42VDC KENTMASTER MFG. CO., INC. 1801 SOUTH MOUNTAIN AVE., MONROVIA, CALIFORNIA 91016 UNITED STATES OF AMERICA TELEPHONE: (626) 359-8888 FAX: (626) 303-5151 7 OF 28...
  • Page 8 8028030 SCREW 8311020 SET SCREW 8506580 WASHER Figure 6 2000200: ARMATURE ASSEMBLY Figure 7 BRAKE ADJUSTMENT KENTMASTER MFG. CO., INC. 1801 SOUTH MOUNTAIN AVE., MONROVIA, CALIFORNIA 91016 UNITED STATES OF AMERICA TELEPHONE: (626) 359-8888 FAX: (626) 303-5151 8 OF 28...

  • Page 9: Brake Adjustment

    5. USE BELLEVILLE WASHER (8712020) (AS NEEDED) BETWEEN SPLINED SLEEVE (1000180) AND BOLT - DRIVEN SIDE (1300390). MOTOR ASSEMBLY, 3HP Figure 8 3HP MOTOR ASSEMBLY KENTMASTER MFG. CO., INC. 1801 SOUTH MOUNTAIN AVE., MONROVIA, CALIFORNIA 91016 UNITED STATES OF AMERICA TELEPHONE: (626) 359-8888 FAX: (626) 303-5151 9 OF 28...
  • Page 10 MOTOR ASSEMBLY 380V, 3PH, 60HZ, 3HP, 5.0AMPS 1600840-380-360 2340140 MOTOR ASSEMBLY 220V, 3PH, 60HZ, 3HP, 8.6AMPS 1600840-220-360 2340140 MOTOR OPTION DESCRIPTION MOTOR ASSEMBLY STATOR 160-JB AND 160 JB-A MOTOR ASSEMBLY 16008__: MOTOR ASSEMBLY, 3HP ITEM PART # DESCRIPTION OPTIONS STATOR 1000070 MOTOR, FRONT END BELL 1000190...

  • Page 11: Motor Disassembly And Reassembly Procedure

    3. PULL STATOR (ITEM 1, FIG. 8) OUT OF SHELL (ITEM 9, FIG.8). (APPLYING HEAT (ABOUT 200° F, 93° C) TO SHELL WILL EXPAND IT. STATOR WILL BE EASIER TO REMOVE. TO REASSEMBLY MOTOR REVERSE STEPS 1 TO 3. KENTMASTER MFG. CO., INC. 1801 SOUTH MOUNTAIN AVE., MONROVIA, CALIFORNIA 91016 UNITED STATES OF AMERICA TELEPHONE: (626) 359-8888 FAX: (626) 303-5151...

  • Page 12: Power Supply

    2001160 GASKET 2001170 MALE PLUG 8031050 SCREW 8507100 WASHER Figure 12 2001140: WATERPROOF RECEPTACLE, 8 WIRE KENTMASTER MFG. CO., INC. 1801 SOUTH MOUNTAIN AVE., MONROVIA, CALIFORNIA 91016 UNITED STATES OF AMERICA TELEPHONE: (626) 359-8888 FAX: (626) 303-5151 12 OF 28...
  • Page 13 PART # DESCRIPTION 2001190 TRIPLOC PLUG SHELL 2001230 FEMALE RECEPTACLE Figure 14 2001180: TRIPLOC PLUG, 8 WIRE KENTMASTER MFG. CO., INC. 1801 SOUTH MOUNTAIN AVE., MONROVIA, CALIFORNIA 91016 UNITED STATES OF AMERICA TELEPHONE: (626) 359-8888 FAX: (626) 303-5151 13 OF 28...
  • Page 14 GASKET 2001270 CABLE CONNECTOR 2001700 GROMMET 8031070 SCREW 8507100 WASHER Figure 15 1302965: POWER SUPPLY, 42V KENTMASTER MFG. CO., INC. 1801 SOUTH MOUNTAIN AVE., MONROVIA, CALIFORNIA 91016 UNITED STATES OF AMERICA TELEPHONE: (626) 359-8888 FAX: (626) 303-5151 14 OF 28...

  • Page 15: Front Handle

    3. Insert closed end of spring (item 3) into 8211080 SCREW plunger (item 4). 8211180 SCREW 8500580 Figure 16 1302410: FORWARD HANDLE ASSEMBLY KENTMASTER MFG. CO., INC. 1801 SOUTH MOUNTAIN AVE., MONROVIA, CALIFORNIA 91016 UNITED STATES OF AMERICA TELEPHONE: (626) 359-8888 FAX: (626) 303-5151 15 OF 28...

  • Page 16: Rear Handle

    8030060 SCREW 8070070 SCREW 8411080 SCREW 8500100 8507090 WASHER 8613200 Figure 17 1302540: REAR HANDLE ASSEMBLY KENTMASTER MFG. CO., INC. 1801 SOUTH MOUNTAIN AVE., MONROVIA, CALIFORNIA 91016 UNITED STATES OF AMERICA TELEPHONE: (626) 359-8888 FAX: (626) 303-5151 16 OF 28...

  • Page 17: Standard Torque

    SQUARE KEY 8712020 SPRING WASHER, AS NEEDED Figure 18 1302970: DRIVE SHAFT HOUSING – NOSE, STANDARD TORQUE KENTMASTER MFG. CO., INC. 1801 SOUTH MOUNTAIN AVE., MONROVIA, CALIFORNIA 91016 UNITED STATES OF AMERICA TELEPHONE: (626) 359-8888 FAX: (626) 303-5151 17 OF 28...
  • Page 18 7681470 O-RING 7701250 O-RING 8209040 SCREW 8603050 SQUARE KEY Figure 19 1302530: NOSE ASSEMBLY, STANDARD TORQUE KENTMASTER MFG. CO., INC. 1801 SOUTH MOUNTAIN AVE., MONROVIA, CALIFORNIA 91016 UNITED STATES OF AMERICA TELEPHONE: (626) 359-8888 FAX: (626) 303-5151 18 OF 28...

  • Page 19: High Torque

    SQUARE KEY 8712020 SPRING WASHER, AS NEEDED Figure 20 1302552: DRIVE SHAFT HOUSING - NOSE, HIGH TORQUE KENTMASTER MFG. CO., INC. 1801 SOUTH MOUNTAIN AVE., MONROVIA, CALIFORNIA 91016 UNITED STATES OF AMERICA TELEPHONE: (626) 359-8888 FAX: (626) 303-5151 19 OF 28...
  • Page 20 O-RING 7701250 O-RING 8209040 SCREW 8603050 SQUARE KEY Figure 21 1302531: NOSE ASSEEMBLY – HIGH TORQUE KENTMASTER MFG. CO., INC. 1801 SOUTH MOUNTAIN AVE., MONROVIA, CALIFORNIA 91016 UNITED STATES OF AMERICA TELEPHONE: (626) 359-8888 FAX: (626) 303-5151 20 OF 28...

  • Page 21: Wiring Diagram

    5. PRIMARY SIDE OF TRANSFORMER SHOULD ALWAYS COME FROM THE SAME SOURCE AS THE POWER FOR THE MAGNETIC STARTER COILS. To obtain the correct Kentmaster part number for 3-pole contactor and overload relay, please contact the Kentmaster representative. Figure 22 WIRING DIAGRAM FOR JB without ATD KENTMASTER MFG.

  • Page 22: General Information

    REV C: 02/02/08 [ENGLISH] GENERAL INFORMATION MODEL “160-JB” HOG SPLITTING SAW _______________________________________________________________________________ SERVICE CENTERS KENTMASTER LTD. (U.K) KENTMASTER MFG. CO., INC. 16 AVONBANK INDUSTRIAL CENTRE 1801 SOUTH MOUNTAIN AVE. WEST TOWN ROAD MONROVIA, CALIFORNIA 91016 AVONMOUTH - BRISTOL BS11 9DE...
  • Page 23 8. If this tool is sold or change in ownership takes place, you must provide the new owner all safety instructions, notices and maintenance instructions you were originally provided. You can obtain additional copies of the instructions from Kentmaster, free of charge upon request. 9. Give copies of instructions to: (A) Tool Operators...

  • Page 24: Placing Into Service

    WARNING (A) Installing or removing blade from tool. (B) Making repairs or adjustments to the tool. (C) performing maintenance or cleanup work. KENTMASTER MFG. CO., INC. 1801 SOUTH MOUNTAIN AVE., MONROVIA, CALIFORNIA 91016 UNITED STATES OF AMERICA TELEPHONE FAX: (818) 359-8888...

  • Page 25: Declaration Of Conformity

    DECLARATION OF CONFORMITY DECLARATION OF CONFORMITY DECLARATION DE CONFORMITE -DECLARACION DE CONFORMIDAD- ERKLARUNG BEZUGLICH EINHALTUNG DER VORSCHRIFTEN DICHIARAZIONE DI CONFORMITA . CONFORMITEITSVERKLARING MANUFACTURED BY: KENTMASTER MFG CO., INC. FABRIQUE PAR: 1801 SOUTH MOUNTAIN AVE. FABRICADA POR: MONROVIA, CALIFORNIA 91016 HERGESTELLTVON:...
  • Page 26 REV C: 02/02/08 Kentmaster Worldwide Location Kentmaster South Africa (PTY) LTD. Kentmaster Equipment (Aust) PTY.LTD. Johannesburg - S. Africa Unit 2,24 Central Court Unit 54 Sunnyrock Park Browns Plains Qld. 4118 Sunrock Close, Germiston Australia South Africa Telephone: (07) 3806-8400...
  • Page 27 STANDARD TORQUE ..................................17 HIGH TORQUE ....................................19 WIRING DIAGRAM ..................................21 GENERAL INFORMATION .................................24 DECLARATION OF CONFORMITY ..............................25 Kentmaster Worldwide Location ................................26 INDEX........................................27 FIGURES - INDEX....................................28 KENTMASTER MFG. CO., INC. 1801 SOUTH MOUNTAIN AVE., MONROVIA, CALIFORNIA 91016 UNITED STATES OF AMERICA TELEPHONE...
  • Page 28 REV C: 02/02/08 FIGURES - INDEX Figure 1 MODEL 160 – BLADE REPLACMENT ...........................4 Figure 2 MODEL “160-JB” – MAIN ASSEMBLY..........................5 Figure 3 BOM FOR MODEL “160-JB”..............................6 Figure 4 2000201: ELECTRO-MAGNETIC BRAKE, 90VDC........................7 Figure 5 2000350: ELECTRO-MAGNETIC BRAKE, 42VDC........................7 Figure 6 2000200: ARMATURE ASSEMBLY ............................8 Figure 7 BRAKE ADJUSTMENT ................................8...

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