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KENTMASTER 160-JI Operator's Manual

Hog splitting saw with inverter
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OPERATOR'S MANUAL
INCLUDING: OPERATION, INSTRUCTION, INSTALLATION, MAINTENANCE AND PARTSBOOK
IMPORTANT: READ THIS MANUAL CAREFULLY BEFORE INSTALLING, OPERATING OR
TOOL DATA
MODEL: 160-JI
ASSEMBLY NO. 1600510
TYPE: ELECTRICAL OPERATED
WITH INVERTER
NET WEIGHT:
MOTOR HORSEPOWER: 3HP
KENTMASTER MFG. CO., INC.
SERVICING THIS TOOL.
HOG SPLITTING SAW with INVERTER
120 LBS (55 KG)
1801 SOUTH MOUNTAIN AVE., MONROVIA, CALIFORNIA 91016 UNITED STATES OF AMERICA
TELEPHONE: (626) 359-8888 FAX: (626) 303-5151
REV B: 02/02/08
1 OF 28

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Summary of Contents for KENTMASTER 160-JI

  • Page 1 ASSEMBLY NO. 1600510 TYPE: ELECTRICAL OPERATED WITH INVERTER NET WEIGHT: 120 LBS (55 KG) MOTOR HORSEPOWER: 3HP KENTMASTER MFG. CO., INC. 1801 SOUTH MOUNTAIN AVE., MONROVIA, CALIFORNIA 91016 UNITED STATES OF AMERICA TELEPHONE: (626) 359-8888 FAX: (626) 303-5151 1 OF 28...

  • Page 2: Operating And Safety Instructions

    THE NOISE EMISSION (SOUND PRESSURE LEVEL) AT THE WORKSTATION MAY EXCEED 80 dB (A). EAR AND SOUND PROTECTION GEAR IS REQUIRED. WARNING KENTMASTER MFG. CO., INC. 1801 SOUTH MOUNTAIN AVE., MONROVIA, CALIFORNIA 91016 UNITED STATES OF AMERICA TELEPHONE: (626) 359-8888 FAX: (626) 303-5151...

  • Page 3: Maintenance

    THE COMPRESSED AIR DISTRIBUTION SYSTEM MUST BE LARGE ENOUGH TO SUPPLY AN ADEQUATE VOLUME OF CLEAN AND DRY COMPRESSED AIR TO THE TOOL. TOOL REQUIRES GREASING AFTER EVERY 40 HOURS OF OPERATION. GREASE ONE LOCATION USING KENTMASTER GREASE (PART NO. 7903070).
  • Page 4 1. KEEP GOOD RECORDS OF ALL SERVICE ACTIVITY AND INCLUDE TOOL IN PREVENTIVE MAINTENANCE PROGRAM. 2. USE ONLY GENUINE KENTMASTER REPLACEMENT PARTS TO ASSURE PROPER PERFORMANCE OF TOOL. 3. CONTACT THE KENTMASTER SUPPLIER NEAREST YOU FOR PARTS AND CUSTOMER SERVICE INFORMATION.
  • Page 5 REV B: 02/02/08 PARTS BOOK 160-JI Figure 2 MODEL “160-JI” – MAIN ASSEMBLY KENTMASTER MFG. CO., INC. 1801 SOUTH MOUNTAIN AVE., MONROVIA, CALIFORNIA 91016 UNITED STATES OF AMERICA TELEPHONE: (626) 359-8888 FAX: (626) 303-5151 5 OF 28...
  • Page 6 REV B: 02/02/08 1600510: 160-JI, HOG SPLITTING SAW (with Inverter) ITEM PART # DESCRIPTION OPTIONS MOTOR ASSEMBLY, 3HP 1302970 DRIVE SHAFT HOUSING - NOSE, STANDARD TORQUE 1302552 DRIVE SHAFT HOUSING - NOSE, HIGH TORQUE 1302500 GUARD FOR 16" BLADE 4000550 16"...
  • Page 7 REV B: 02/02/08 MOTOR ASSEMBLY, 3HP Figure 4 3HP MOTOR ASSEMBLY KENTMASTER MFG. CO., INC. 1801 SOUTH MOUNTAIN AVE., MONROVIA, CALIFORNIA 91016 UNITED STATES OF AMERICA TELEPHONE: (626) 359-8888 FAX: (626) 303-5151 7 OF 28...
  • Page 8 SCREW 8313030 SET SCREW 8411080 SCREW 8501130 8507100 WASHER Figure 5 BOM FOR 3HP MOTOR ASSEMBLY KENTMASTER MFG. CO., INC. 1801 SOUTH MOUNTAIN AVE., MONROVIA, CALIFORNIA 91016 UNITED STATES OF AMERICA TELEPHONE: (626) 359-8888 FAX: (626) 303-5151 8 OF 28...

  • Page 9: Motor Disassembly And Reassembly Procedure

    3. PULL STATOR (ITEM 1, FIG. 8) OUT OF SHELL (ITEM 9, FIG.8). (APPLYING HEAT (ABOUT 200° F, 93° C) TO SHELL WILL EXPAND IT. STATOR WILL BE EASIER TO REMOVE. TO REASSEMBLY MOTOR REVERSE STEPS 1 TO 3. KENTMASTER MFG. CO., INC. 1801 SOUTH MOUNTAIN AVE., MONROVIA, CALIFORNIA 91016 UNITED STATES OF AMERICA TELEPHONE: (626) 359-8888 FAX: (626) 303-5151...

  • Page 10: Power Supply

    2001170 MALE PLUG, 8 WIRE 8031050 SCREW 8507100 WASHER Figure 8 2001140: WATERPROOF RECEPTACLE, 8 WIRE KENTMASTER MFG. CO., INC. 1801 SOUTH MOUNTAIN AVE., MONROVIA, CALIFORNIA 91016 UNITED STATES OF AMERICA TELEPHONE: (626) 359-8888 FAX: (626) 303-5151 10 OF 28...
  • Page 11 2001190 TRIPLOC PLUG SHELL 2001230 FEMALE RECEPTACLE, 8 WIRE Figure 10 2001180: TRIPLOC PLUG, 8 WIRE KENTMASTER MFG. CO., INC. 1801 SOUTH MOUNTAIN AVE., MONROVIA, CALIFORNIA 91016 UNITED STATES OF AMERICA TELEPHONE: (626) 359-8888 FAX: (626) 303-5151 11 OF 28...

  • Page 12: Front Handle

    3. Insert closed end of spring (item 3) into 8211080 SCREW plunger (item 4). 8211180 SCREW 8500580 Figure 11 1302560: FORWARD HANDLE ASSEMBLY KENTMASTER MFG. CO., INC. 1801 SOUTH MOUNTAIN AVE., MONROVIA, CALIFORNIA 91016 UNITED STATES OF AMERICA TELEPHONE: (626) 359-8888 FAX: (626) 303-5151 12 OF 28...

  • Page 13: Rear Handle

    8030060 SCREW 8070070 SCREW 8411080 SCREW 8500100 8507090 WASHER 8613200 Figure 12 1302550: REAR HANDLE ASSEMBLY KENTMASTER MFG. CO., INC. 1801 SOUTH MOUNTAIN AVE., MONROVIA, CALIFORNIA 91016 UNITED STATES OF AMERICA TELEPHONE: (626) 359-8888 FAX: (626) 303-5151 13 OF 28...

  • Page 14: Standard Torque

    SQUARE KEY 8712020 SPRING WASHER, AS NEEDED Figure 13 1302970: DRIVE SHAFT HOUSING – NOSE, STANDARD TORQUE KENTMASTER MFG. CO., INC. 1801 SOUTH MOUNTAIN AVE., MONROVIA, CALIFORNIA 91016 UNITED STATES OF AMERICA TELEPHONE: (626) 359-8888 FAX: (626) 303-5151 14 OF 28...
  • Page 15 7681470 O-RING 7701250 O-RING 8209040 SCREW 8603050 SQUARE KEY Figure 14 1302530: NOSE ASSEMBLY, STANDARD TORQUE KENTMASTER MFG. CO., INC. 1801 SOUTH MOUNTAIN AVE., MONROVIA, CALIFORNIA 91016 UNITED STATES OF AMERICA TELEPHONE: (626) 359-8888 FAX: (626) 303-5151 15 OF 28...

  • Page 16: High Torque

    SQUARE KEY 8712020 SPRING WASHER, AS NEEDED Figure 15 1302552: DRIVE SHAFT HOUSING - NOSE, HIGH TORQUE KENTMASTER MFG. CO., INC. 1801 SOUTH MOUNTAIN AVE., MONROVIA, CALIFORNIA 91016 UNITED STATES OF AMERICA TELEPHONE: (626) 359-8888 FAX: (626) 303-5151 16 OF 28...
  • Page 17 O-RING 7701250 O-RING 8209040 SCREW 8603050 SQUARE KEY Figure 16 1302531: NOSE ASSEEMBLY – HIGH TORQUE KENTMASTER MFG. CO., INC. 1801 SOUTH MOUNTAIN AVE., MONROVIA, CALIFORNIA 91016 UNITED STATES OF AMERICA TELEPHONE: (626) 359-8888 FAX: (626) 303-5151 17 OF 28...

  • Page 18: Inverter Ass'y And Wiring Diagram

    3. THE ELECTRICAL DIAGRAM SHOWS THE MACHINE IN THE “OFF” POSITION. 3HP MOTOR REQUIRES 5HP INVERTER SETUP. Figure 17 7400163: WIRING DIAGRAM - 200V - 240V KENTMASTER MFG. CO., INC. 1801 SOUTH MOUNTAIN AVE., MONROVIA, CALIFORNIA 91016 UNITED STATES OF AMERICA  TELEPHONE: (626) 359-8888 FAX: (626) 303-5151...
  • Page 19 7400148 ANTI TIE-DOWN 7400152 COVER 7400153 FUSE BOX, SECONDARY Figure 18 7400163: INVERTER, 200V – 240V KENTMASTER MFG. CO., INC. 1801 SOUTH MOUNTAIN AVE., MONROVIA, CALIFORNIA 91016 UNITED STATES OF AMERICA TELEPHONE: (626) 359-8888 FAX: (626) 303-5151 19 OF 28...
  • Page 20 3. THE ELECTRICAL DIAGRAM SHOWS THE MACHINE IN THE “OFF” POSITION. 3HP MOTOR REQUIRES 5HP INVERTER SETUP. Figure 19 7400151:WIRING DIAGRAM - 400V – 460V KENTMASTER MFG. CO., INC. 1801 SOUTH MOUNTAIN AVE., MONROVIA, CALIFORNIA 91016 UNITED STATES OF AMERICA  TELEPHONE: (626) 359-8888 FAX: (626) 303-5151...
  • Page 21 7400148 ANTI TIE-DOWN 7400152 COVER 7400153 FUSE BOX, SECONDARY Figure 20 7400151: INVERTER, 400V – 460V KENTMASTER MFG. CO., INC. 1801 SOUTH MOUNTAIN AVE., MONROVIA, CALIFORNIA 91016 UNITED STATES OF AMERICA TELEPHONE: (626) 359-8888 FAX: (626) 303-5151 21 OF 28...

  • Page 22: General Information

    REV B: 02/02/08 [ENGLISH] GENERAL INFORMATION MODEL “160-JI” HOG SPLITTING SAW WITH INVERTER _______________________________________________________________________________ SERVICE CENTERS KENTMASTER LTD. (U.K) KENTMASTER MFG. CO., INC. 16 AVONBANK INDUSTRIAL CENTRE 1801 SOUTH MOUNTAIN AVE. WEST TOWN ROAD MONROVIA, CALIFORNIA 91016 AVONMOUTH - BRISTOL BS11 9DE...
  • Page 23 8. If this tool is sold or change in ownership takes place, you must provide the new owner all safety instructions, notices and maintenance instructions you were originally provided. You can obtain additional copies of the instructions from Kentmaster, free of charge upon request. 9. Give copies of instructions to: (A) Tool Operators...
  • Page 24 WARNING (A) Installing or removing blade from tool. (B) Making repairs or adjustments to the tool. (C) performing maintenance or cleanup work. KENTMASTER MFG. CO., INC. 1801 SOUTH MOUNTAIN AVE., MONROVIA, CALIFORNIA 91016 UNITED STATES OF AMERICA TELEPHONE FAX: (818) 359-8888...

  • Page 25: Declaration Of Conformity

    DECLARATION OF CONFORMITY DECLARATION OF CONFORMITY DECLARATION DE CONFORMITE -DECLARACION DE CONFORMIDAD- ERKLARUNG BEZUGLICH EINHALTUNG DER VORSCHRIFTEN DICHIARAZIONE DI CONFORMITA . CONFORMITEITSVERKLARING MANUFACTURED BY: KENTMASTER MFG CO., INC. FABRIQUE PAR: 1801 SOUTH MOUNTAIN AVE. FABRICADA POR: MONROVIA, CALIFORNIA 91016 HERGESTELLTVON:...
  • Page 26 REV B: 02/02/08 Kentmaster Worldwide Location Kentmaster South Africa (PTY) LTD. Kentmaster Equipment (Aust) PTY.LTD. Johannesburg - S. Africa Unit 2,24 Central Court Unit 54 Sunnyrock Park Browns Plains Qld. 4118 Sunrock Close, Germiston Australia South Africa Telephone: (07) 3806-8400...
  • Page 27 INVERTER ASS’Y AND WIRING DIAGRAM ..........................18 200V - 240V VOLTAGE ................................18 400V – 460V VOLTAGE................................20 GENERAL INFORMATION .................................24 DECLARATION OF CONFORMITY ..............................25 Kentmaster Worldwide Location ................................26 INDEX........................................27 FIGURES - INDEX....................................28 KENTMASTER MFG. CO., INC. 1801 SOUTH MOUNTAIN AVE., MONROVIA, CALIFORNIA 91016 UNITED STATES OF AMERICA...
  • Page 28 REV B: 02/02/08 FIGURES - INDEX Figure 1 MODEL 160 – BLADE REPLACMENT ...........................4 Figure 2 MODEL “160-JI” – MAIN ASSEMBLY ...........................5 Figure 3 BOM FOR MODEL “160-JI” ..............................6 Figure 4 3HP MOTOR ASSEMBLY ................................7 Figure 5 BOM FOR 3HP MOTOR ASSEMBLY .............................8 Figure 6 ROTOR ASSEMBLY, 3HP ................................9...

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