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Genius 3030 & 3031
User Manual
Genius3030-3031 User Manual Rev 4 RSID 128 PN UM-0005 16/11/21

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Summary of Contents for Peak Scientific Genius 3030

  • Page 1 Genius 3030 & 3031 User Manual Genius3030-3031 User Manual Rev 4 RSID 128 PN UM-0005 16/11/21...
  • Page 2: Table Of Contents

    Safety Notices Symbols Safety Notice to Users EU Declaration of Conformity UK Declaration of Conformity WEEE Compliance Statement CSA Compliance Statement Technical Specification Genius 3030 Technical Specification Genius 3031 Unpacking Fittings Kit Contents Installation Generator Environment Generator Overview 3030 & 3031 General Dimensions...
  • Page 3: Change History

    Users can refer to the contents page to find the relevant information. Please review each of the following sections carefully. Thank you for selecting Peak Scientific to meet your gas generation needs, and should you require any further assistance or support please do not hesitate to contact Peak Scientific or the Peak Partner from which you purchased your generator.
  • Page 4: Introduction

    Introduction The Genius 3030 & 3031 have been developed to provide a supply of nitrogen gas and dry air. We’ve built them with internal air compressors as standard, removing the reliance upon an in-house air supply. The Genius 3030 combines two individual systems in one cabinet, with both systems supplying a single source of nitrogen gas as well as two independent suplies of clean dry air.
  • Page 5 Warranties and Liabilities Warranty & Liability Coverage Peak warrants that, subject to the provisions in this statement, purchased Peak generators, whether purchased directly from Peak or indirectly via an approved, certified and trained distributor or partner (referred to hereafter as a “Peak Partner”) will comply in all material respects with any specifications referred to in your customer order confirmation and, subject to installation and operational guidelines being followed as described in applicable product manuals, shall be free from any defects in quality of materials or workmanship for a period of one year from the date of installation, provided this takes...
  • Page 6 any person, in so far as such can be attributed to negligence or breach of duty of care directly resulting from failure of Peak to comply with the provisions in clauses 1, 2, 3, 4 & 5. Exclusions & Limitations 2.
  • Page 7: Safety Notices

    If the user employs an operating procedure, item of equipment or a method of working which is not specifically recommended by Peak Scientific, the user must ensure that the equipment will not be damaged or become hazardous to persons or property.
  • Page 8: Eu Declaration Of Conformity

    • Restriction on the use of certain hazardous substances in electronic equipment (RoHS) Directive 2011/65/EU as amended by EU 2015/863. • FCC 47 CFR Part 15 class A Unintentional radiators; Conducted and Radiated emissions limits. Signed for and on behalf of Peak Scientific by Signed: Name: Fraser Dunn...
  • Page 9: Uk Declaration Of Conformity

    BS61326-1:2013 Electrical Equipment for Measurement , Control and Laboratory Use – EMC Requirements. • The Restriction of the Use of Certain Hazardous Substances in Electrical and Electronic Equipment Regulations 2012 (SI 2012 / 3032) as amended. Signed for and on behalf of Peak Scientific by Signed: Name: Fraser Dunn...
  • Page 10: Weee Compliance Statement

    WEEE Compliance Statement The Waste Electrical and Electronic Equipment (WEEE) Regulations SI 2013 No 3113 and or the Waste Electrical and Electronic Equipment (WEEE) Directive 2012/19/EU apply to all electrical and electronic equipment placed on the market in the UK and EU covered by the scope of regulations which can be found in the Government Guidance Notes (PDF) produced by the Department for Business Innovation and skills for the UK and here for Europe.
  • Page 11: Csa Compliance Statement

    CSA Compliance Statement CSA Group (Canadian Standards Authority) is a Nationally Recognised Testing Laboratory (NRTL), headquartered in Toronto Canada. They are authorised to evaluate product to both their own and Underwriters Laboratory (UL) standards and certify the product to be in compliance to the relevant standards. Peak products are certified to the current in force revision of the following standards in order to cover both Canadian and United States requirements for “Safety Requirements for Electrical Equipment for Measurement, Control and Laboratory use,...
  • Page 12: Technical Specification

    Technical Specification Genius 3030 Environment Minimum Operating Ambient Temperature 5°C (41°F) Maximum Operating Ambient Temperature 35°C (95°F) Maximum Altitude 2000 m Maximum Relative Humidity 80% Non-Condensing Minimum Storage Temperature* -20°C (-4°F) Maximum Storage Temperature* 60°C (140°F) Generator Outlets Curtain Maximum Flow Rate 2 x 12 L/min @ 5.5 Bar (0.42 cfm @ 80 psi)
  • Page 13: Technical Specification

    Technical Specification Genius 3031 Environment Minimum Operating Ambient Temperature 5°C (41°F) Maximum Operating Ambient Temperature 35°C (95°F) Maximum Altitude 2000 m Maximum Relative Humidity 80% Non-Condensing Minimum Storage Temperature* -20°C (-4°F) Maximum Storage Temperature* 60°C (140°F) Generator Outlets Curtain Maximum Flow Rate 18 L/min @ 5.9 bar (0.64 CFM @ 85 psi) Source Maximum Flow Rate 26 L/min @ 7.6 bar (0.92 CFM @ 110 psi)
  • Page 14: Unpacking

    Check ‘SHOCKWATCH’ and ‘TIP-N-TELL’ labels for signs of rough handling prior to unpacking Any damage should be reported immediately to the carrier and Peak Scientific or the Peak Partner from where the unit was purchased. Follow the unpacking instructions posted on the side of the crate. It will require two people to remove the unit from the shipping crate and to manoeuvre the generator to the desired location.
  • Page 15: Fittings Kit Contents

    Fittings Kit Contents Supplied in the Fittings Kit are all the fittings required to connect the generator to the application. The contents of the Fittings Kit are as follows: 1. ¼” Teflon Tubing x 12m* 2. 6mm PE Tubing x 3m 3.
  • Page 16: Installation

    Installation Generator Environment The generator is designed for indoor use only. It should be installed adjacent to the application(s) it is supplying. If this is not convenient then the unit can be sited elsewhere, however, consideration should be made of the lengths of pipe runs as pressure drops can result from extended runs of pipe.
  • Page 17: Generator Overview

    Generator Overview 3030 & 3031 General Dimensions 600 mm / 23.6” 850 mm / 33.5” The generator must always be placed on a flat, level surface. Failure to do so will affect the performance of the generator. WARNING Page 17...
  • Page 18 3030 Gas Outlets Drain Outlet Power Inlet 3031 Gas Outlets Drain Outlet Power Inlet Page 18...
  • Page 19: Electrical Connection

    Electrical Connection Connect the generator to an appropriate 230 volt single-phase supply, refer to the generator serial plate for input specification and ensure your supply matches the requirements. If the appropriate power cord is not supplied; a new plug, rated to at least 12 amps, can be fitted by a qualified electrician.
  • Page 20: Start-Up Sequence

    1 hour to allow the gas to reach purity. Normal Operation The Genius 3030/3031 Gas Generator is designed specifically to minimize operator involvement. Given that the system is installed as described in earlier sections and is...
  • Page 21: Generator Cycling

    Unusual Operation If at any time the generator begins to emit excessive noise or vibration, then it should be switched off and you should contact Peak Scientific or the Peak Partner from which the generator has been purchased. Page 21...
  • Page 22: Connecting To The Application

    > 40 metres: Please contact Peak Scientific with the relevant distance andwe will calculate the flow resistance and the tubing size required. A combination of 6/4 and 10/8 tubing may be used to ensure that there is no large diameter tubing within the lab (i.e.
  • Page 23: Service Requirements

    Service Requirements Service Schedule Purchase Interval Component Part No. Qty. Genius 3030 Annual Maintenance Kit* Kit Includes; 4 x 1st Stage Coalescing Filter Element 4 x 2nd Stage Coalescing Filter Element 08-9430 4 x RAC Filter Element 1 x Inlet Filter Element...
  • Page 24 Service Indication The Genius 3030 & 3031 will notify the user of the service interval for the internal compressors. The Generators have the following Service Indication Stages:- Stage 1 Once either compressor requires a service the LED indicator (yellow) on the front of the Generator will illuminate.
  • Page 25: Peak Protected

    Peak Protected With Peak Scientific you invest in not only a product but peace of mind. With a network of certified Peak engineers stationed throughout the globe, Peak’s rapid response team are never far away and our commitment is to keep your generator running day in, day out, protecting your laboratory workflow.
  • Page 26: Cleaning

    Cleaning Clean the outside of the generator only using warm soapy water and a clean damp cloth. Ensure all excess fluid is thoroughly removed from the cloth prior to use. Cleaning should only be undertaken with the power switched off and the power cord removed from the rear of the generator.
  • Page 27: Troubleshooting

    Troubleshooting Problem Possible Solution • Ensure power cord is plugged into the Generator and that the power socket is turned on. The Generator will not switch on and the • Check the fuse in the power cord plug. power switch does not illuminate. •...
  • Page 28 See our enclosed Peak [Protected] leaflet for further information. Important! You have 1 month to register your Peak Scientific product from the date of installation. Once registered the warranty will be honoured for a period of 12 months. If you wish to defer the installation of your generator, you must notify Peak Scientific immediately by emailing warranty@peakscientific.com.
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  • Page 32 Peak Scientific has highly trained, fully certified Field Service Engineers located in over 20 countries across every continent around the world. This allows us to provide an industry-leading rapid response service to our customers. With [Peak Protected], your laboratory’s productivity becomes our top priority.

This manual is also suitable for:

Genius 3031

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