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Item
Subject
197.1
Alternator Cover Installation - Addition of
Sealant
197.2
Steering Head Bearings - Adjustment
197.3
Gear Change Selector Mechanism Kit
197.4
Fork Seal Cleaner
Technical Bulletin 197 Issue 1
Technical Bulletin 197
09.2019
Contents
Model Affected
Street Triple models from VIN 800262
Scrambler 1200 XC, Scrambler 1200 XE
Street Cup, Street Twin, Bonneville T100 models from
VIN 759204, Street Scrambler, Thruxton 1200, Thrux-
ton 1200R, Bonneville T120 models, Bonnevile Bobber,
Bonneville Speedmaster from VIN 739143 and Bon-
neville Bobber Black
All models
1 of 9
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Related Manuals for Triumph 197.1
Summary of Contents for Triumph 197.1
- Page 1 Technical Bulletin 197 09.2019 Contents Item Subject Model Affected 197.1 Alternator Cover Installation - Addition of Street Triple models from VIN 800262 Sealant 197.2 Steering Head Bearings - Adjustment Scrambler 1200 XC, Scrambler 1200 XE 197.3 Gear Change Selector Mechanism Kit...
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Page 2: Installation
Item: 197.1 Description: Alternator Cover Installation - Addition of Sealant Model Affected: Street Triple models from VIN 800262 When installing the alternator cover to the crankcase on the above models, ThreeBond 1216E sealant is used in addition to the gasket in the area of the alternator harness grommet. - Page 3 Please mark your copy of the Service Manual with this information. For electronic service manuals, store this information in a readily accessible place and refer to it when working on the relevant Triumph motorcycle. This information will be included in the next service manual update.
- Page 4 Item: 197.2 Description: Steering Head Bearings - Adjustment Model Affected: Scrambler 1200 XC, Scrambler 1200 XE The procedure for the adjustment of the steering head bearings on the above models has changed. A new service tool (T3880750) must be used to complete this operation. When you adjust the steering head bearings, follow the procedure described below.
- Page 5 • With the bearing free play correctly set, use service tool T3880750 to hold the adjuster nut stationary, then use service tool T3880023 to tighten the lock nut to 40 Nm. cjbu T3880023 - 50 mm Socket Lock nut Tab washer Adjuster nut Dust seal Warning...
- Page 6 Note: • The adjustment nut can turn up to 90 degrees when you tighten it anticlockwise. This is usual. 90° T3880750 - Headstock service tool Torque wrench Warning Operation of the motorcycle with incorrectly adjusted steering head bearings, either too loose or too tight, may cause a dangerous riding condition leading to loss of motorcycle control and an accident.
- Page 7 Please mark your copy of the Service Manual with this information. For electronic service manuals, store this information in a readily accessible place and refer to it when working on the relevant Triumph motorcycle. This information will be included in the next service manual update.
- Page 8 Item: 197.4 Description: Fork Seal Cleaner Model Affected: All models The following service tools have been introduced to clean the front fork oil seal: • T3880215 - Fork Seal Cleaner, Small • T3880216 - Fork Seal Cleaner, Large Service tool T3880215 is to be used on front suspension forks with a diameter between 35 to 45mm. Service tool T3880216 is to be used on front suspension forks with a diameter between 45 to 55mm.
- Page 9 Slide the cleaning hook carefully under the seal lip. Rotate the fork seal cleaner 360° in the direction shown then remove the cleaning hook from the oil seal. ckpd_1 Direction of Rotation Slide the fork seal cleaner down to use the other cleaning hook to clean the dust seal. Rotate the fork seal cleaner 360°...