JAI SW-4000TL-10GE User Manual

JAI SW-4000TL-10GE User Manual

High speed cmos trilinear camera
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User Manual
SW-4000TL-10GE
High Speed CMOS Trilinear Camera
Document Version: 1.0
SW-4000TL-10GE_Ver.1.0 _Apr.2019
Thank you for purchasing this product.
Be sure to read this manual before use.
This manual includes important safety precautions and instructions on how to operate the unit. Be sure to read
this manual to ensure proper operation.
The contents of this manual are subject to change without notice for the purpose of improvement.
© 2019 JAI

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Summary of Contents for JAI SW-4000TL-10GE

  • Page 1 This manual includes important safety precautions and instructions on how to operate the unit. Be sure to read this manual to ensure proper operation. The contents of this manual are subject to change without notice for the purpose of improvement. © 2019 JAI...
  • Page 2: Table Of Contents

    SW-4000TL-10GE Contents EEN (Exposure Enable) Function Notice/Warranty/Certifications Test Pattern Function Usage Precautions Color Space Conversion Features Counter And Timer Control Function Parts Identifications Tilted View Correction and Chromatic Aberration Correction Preparation Spatial Compensation Function Preparation Process Connecting Rotary Encoders Step 1:Installing the Software...
  • Page 3: Notice/Warranty/Certifications

    The material contained in this manual consists of information that is proprietary to JAI Ltd., Japan and may only be used by the purchasers of the product. JAI Ltd., Japan makes no warranty for the use of its product and assumes no responsibility for any errors which may appear or for damages resulting from the use of the information contained herein.
  • Page 4 SW-4000TL-10GE Supplement The following statement is related to the regulation on “ Measures for the Administration of the control of Pollution by Electronic Information Products “ , known as “ China RoHS “. The table shows contained Hazardous Substances in this camera.
  • Page 5: Usage Precautions

    SW-4000TL-10GE Usage Precautions Notes on cable configurations The presence of lighting equipment and television receivers nearby may result in video noise. In such cases, change the cable configurations or placement. Notes on LAN cable connection Secure the locking screws on the connector manually, and do not use a driver.
  • Page 6: Features

    SW-4000TL-10GE Features The SW-4000TL-10GE is a 3 × 4096 pixel trilinear (RGB) CMOS line scan camera. The Camera is capable of high-speed scanning at up to 66kHz (Line Rate). 8-bit and 10-bit video output is possible via 10GigE. Features • 10 GigE Interface •...
  • Page 7: Parts Identifications

    SW-4000TL-10GE Parts Identification ② ⑥ ⑦ ⑤ ④ ③ ① ⑧ ⑧ ① Lens mount (M42-mount /F-mount) Mount a M42-mount lens, F-mount lens, etc. here. ❖ Before mounting a lens, be sure to refer to “Step 2:Connecting Devices” and confirm the precautions for attaching a lens and the supported lens types.
  • Page 8 SW-4000TL-10GE ② POWER/TRIG LED Indicates the power and trigger input status. LED status and camera status Light Status POWER/TRIG LED (Lit amber) Camera initializing. (Lit green) Camera in operation. (Blinking green) During operation in trigger mode, trigger signals are being input * The blinking interval is not related to the actual input interval of the external trigger.
  • Page 9 SW-4000TL-10GE ⑥ DC IN/TRIG connector(12-pin round) Connect the cable for a power supply (optional) or for DC IN / trigger IN here. HR10A-10R-12PB(71)(Hirose Electric or equivalent ) Pin No. Signal Description Input/Output Power In DC In DC 10 V ~ 25 V...
  • Page 10 SW-4000TL-10GE Recommended external input circuit diagram (reference example) User side JAI Camera side CAMERA User side side ⑦ AUX connector(10-pin) Camera side:3260-10S3(55)(Hirose Electric or equivalent ) Cable side :3240-10P-C(50)(Hirose Electric or equivalent ) Pin No. Signal Description Input/Output TTL_OUT2 Line 8...
  • Page 11: Preparation

    When using the camera for the first time, install the software for configuring and controlling the camera (eBUS SDK for JAI) on the computer. ❖ When you install eBUS SDK for JAI, eBUS SDK for JAI player will also be installed. Download the eBUS SDK for JAI from the JAI website.
  • Page 12: Step 2:Connecting Devices

    SW-4000TL-10GE Step 2: Connecting Devices (or direct connection) Camera body ④ Network card ③ LAN cable ①Lens ② Direct connection Switching hub ⑤ DC IN/trigger IN connection cable ⑥ AC adapter (not supplied) ① Lens ・Attach an M42-mount lens or F-mount lens.
  • Page 13 SW-4000TL-10GE ③ LAN cable Connect a LAN cable to the RJ-45 connector. ・ The camera supports the following Ethernet standards. (1000Base-T, 2.5GBase-T, 5GBase-T, 10GBase-T) ・ The longest cable length varies depending on the type of LAN cable and the Ethernet standard.
  • Page 14: Step 3:Verifying Camera Operation

    Step 4: Verifying the Connection between the Camera and PC Verify whether the camera is properly recognized via Control Tool. Connecting the Camera to Control Tool Startup eBUS Player for JAI eBUS Player for JAI startup screen appears. — 14 —...
  • Page 15 SW-4000TL-10GE Select the camera you want to configure. Push Select / Connect button The connected camera is listed. Please select one camera. — 15 —...
  • Page 16 SW-4000TL-10GE Check that the settings of the selected camera are displayed. Push the Device control button. The screen shown below will be displayed. In this window you can adjust various settings of the camera. This completes the procedure for verifying whether the camera is properly recognized and whether control and settings configuration are possible.
  • Page 17: Step 5:Changing The Camera Settings

    SW-4000TL-10GE Step 5 Configuring Basic Settings for the Camera Caution Because this camera automatically performs several correction functions at startup, the first three lines captured after powering on or resetting the camera will contain incorrect data. To ensure accuracy, you should not use the first three lines acquired after any power-up or reset.
  • Page 18 SW-4000TL-10GE Set [Exposure Mode] to [Trigger Width] . If necessary, change the [Trigger Source] and [Trigger Activation] settings. ■Control Without External Triggers When Controlling the Exposure Time Using Specified Exposure Times Configure the settings as follows. Item Setting value / selectable range...
  • Page 19: Step 6:Adjusting The Image Quality

    SW-4000TL-10GE Step 6: Adjusting the Image Quality Display the camera image and adjust the image quality. Displaying the Image Display the image captured by the camera. When you push [Play] button, the camera image appears in right area. To maximize the performance of the camera, configure its basic function in the following order.
  • Page 20: Step 7:Saving The Settings

    ◇ For details on this setting, “Spatial Compensation Function” . Step 7: Saving the Settings The setting values configured in the player (eBUS SDK for JAI) will be deleted when the camera is turned off. By saving current setting values to user memory, you can load and recall them whenever necessary.
  • Page 21 SW-4000TL-10GE Select [UserSetSave], and click [UserSetSave]. The current setting values are saved as user settings. ■ To load user settings Stop image acquisition. User settings can only be loaded when image capture on the camera is stopped. Select the settings to load (UserSet1 to UserSet3) in [UserSetSelector].
  • Page 22: Main Functions

    SW-4000TL-10GE Main Functions Valid Input / Output Combinations The following signals can be used as sources for each output destination (Trigger Selector, Line Selector, Pulse Generator Selector). You can also connect two different sources to NAND paths in the GPIO and reuse the signal generated there as a source for a different selector.
  • Page 23: Gpio(Digital Input/Output Settings)

    SW-4000TL-10GE GPIO (Digital Input / Output Settings) The unit can input/output the following signals to and from external input/output connectors. Line1 TTL Out 1 DC IN / TRIG IN connector (12 pin) External Line8 TTL Out 2 AUX connector (10 pin)
  • Page 24: Exposuremode

    SW-4000TL-10GE Exposure Mode The following operation modes are available on the camera. Operation mode Exposure Mode Trigger Mode Timed Trigger Width Image Output Timing ■ Trigger Control In this camera, the following control is performed by the external trigger signal.
  • Page 25 SW-4000TL-10GE ■ When [Exposure Mode] is [OFF] Trigger Exposure Active Readout Delay Time from Period from Trigger to Expousre Acrive Exposure Active Trigger Period[A] LVAL Active[D] Pixel Format Width Exposure Non Active[B2] Falling (μs) (μs) Active[B1] (μs) to LVAL rising[C] (μs)
  • Page 26 SW-4000TL-10GE ■ When [Exposure Mode] is [Timed] Trigger Exposure Active Readout Delay Time from Period from Trigger Rising to Exposure Active Trigger Period[A] LVAL Active[D] Pixel Format Width Exposure Active Falling (μs) (μs) Rising[B] to LVAL rising[C] (μs) (μs) 4096 15.02...
  • Page 27 SW-4000TL-10GE ■ When [Exposure Mode] is [Trigger Width] Trigger Exposure Active Readout Delay Time from Period from Delay Time from Trigger Rising to Exposure Active Trigger Falling to Trigger Period[A] LVAL Active[D] Pixel Format Width Exposure Active Falling Exposure Active (μs)
  • Page 28: Pixel Sensitivity Correction

    SW-4000TL-10GE Pixel Sensitivity Correction Correct variations between the sensor’s pixels. Calibration must be performed within the camera and correction data must be created beforehand. DSNU (Pixel Black Correct) / PRNU (Pixel Gain Correct) can be reduced using that correction data. We recommend performing calibration and creating correction data whenever the line rate setting is changed significantly.
  • Page 29: Gain Control

    SW-4000TL-10GE Gain Control The following gain functions are available on the camera. • Analog base gain • Digital gain ■ Analog base gain Analog base gain (ABG) is gain that is performed to the analog video signal output from the sensor.
  • Page 30: Lookup Table (Lut)

    SW-4000TL-10GE Lookup Table(LUT) The LUT function is used to generate a non-linear mapping between signal values captured on the sensor and those that are output from the camera. You can specify the output curve using 257 setting points (indexes). ■ To use the LUT function Configure the settings as follows.
  • Page 31: Gamma Function

    SW-4000TL-10GE Gamma Function The gamma function corrects the output signals from the camera beforehand (reverse correction), taking into consideration the light-emitting properties of the monitor display. As the light-emitting properties of the monitor are not linear, the entire image may be darker or the gradation in the dark areas may be less noticeable when camera outputs are displayed without processing.
  • Page 32: Shadingcorrection

    SW-4000TL-10GE Shading Correction The shading correction is a function that corrects non-uniformity (i.e., shading) in the amount of light generated by the lens and lighting equipment. The following shading correction modes are available on the camera。 ■ Flat shading correction Correct so that the part with the highest luminance level in the screen is taken as the reference and the other part is adjusted to this luminance level.
  • Page 33: Variable Line Rate

    SW-4000TL-10GE Variable Line Rate You can set the line rate to 1L or more. This function can be used to match the scanning speed of the camera to the feeding speed of the object or to lengthen the accumulation time to increase sensitivity.
  • Page 34: Color Space Conversion

    Default Caution If you set the color space to XYZ or HSI, eBUS Player for JAI will not display the images captured by the camera properly. To display them properly, XYZ- or HSI-compatible image processing must be performed on the computer side.
  • Page 35: Counter And Timer Control Function

    SW-4000TL-10GE Counter And Timer Control Function This camera supports only the counter function. The counter function counts up change points in the camera’s internal signals using the camera’s internal counter, and reads that information from the host side. This function is useful for verifying error conditions via the count value using internal camera operations.
  • Page 36 SW-4000TL-10GE ■ Internal camera blocks Counter0 Counter Event detection Line Trigger At event occurrence or count up Counter1 Counter Event detection Line Start At event occurrence or count up Counter2 Counter Event detection Exposure Start At event occurrence or count up ・...
  • Page 37: Tilted View Correction And Chromatic Aberration Correction

    SW-4000TL-10GE Tilted View Correction and Chromatic Aberration Correction This camera features a tilted view correction function. The G channel, B channel, and R channel are positioned in that order on the sensor used on this camera. The G channel and R channel are corrected using the B channel in the middle as a reference.
  • Page 38: Connecting Rotary Encoders

    SW-4000TL-10GE Connecting Rotary Encoders This camera can generate trigger signals or detect the scanning direction of the subject in response to signals output from the rotary encoder. ■ Adjustment procedure Input the two signals (phase A and phase B) from the rotary encoder.
  • Page 39: Frame Start Trigger

    SW-4000TL-10GE Frame Start Trigger In this camera, Data Leader and Data Trailer are added every frame. The number of lines of one frame is set by Offset Y, Height of [Image Format Control]. Offset Y’s setting range is 0 to 4096.
  • Page 40: Binning Function

    SW-4000TL-10GE Binning Function The binning function allows you to combine the signal values of clusters of adjacent pixels to create improved virtual pixels. Using the function results in images with lower pixel resolution and higher sensitivity. This camera performs vertical binning via digital addition in the sensor.
  • Page 41: Chunk Data Function

    SW-4000TL-10GE Chunk Data Function The Chunk Data function adds camera configuration information to the image data that is output from the camera. Embedding camera configuration information in the image data allows you to use the serial number of the camera as a search key and find specific image data from among large volumes of image data.
  • Page 42: Event Control Function

    SW-4000TL-10GE Event Control Function The Event Control Function is a function that outputs a signal change point inside the camera as information indicative of an event occurrence (event message) by using GVCP (GigE Vision Control Protocol). ■ Flow from detecting an event to sending an event message...
  • Page 43: Action Control Function

    SW-4000TL-10GE Action Control Function The Action Control Function is a function that executes the pre-configured action when the camera receives action commands. Action commands can send both unicast and broadcast messages and give instructions for actions to multiple cameras simultaneously by broadcasting them.
  • Page 44: Layout Of Pixels

    SW-4000TL-10GE Layout of pixels The arrangement of Green, Blue, Red pixels in the sensor is shown in the figure below. In the case of Binning Off, there is a gap between individual lines of Green, Blue, Red. [Binning Vertical] : Off 7.5μm...
  • Page 45: Setting List

    SW-4000TL-10GE Setting List Feature Properties Item Setting range Default value Description a) Device Control Display/configure information related to the device. Device Vendor Name ー "JAI Corporation" Display the manufacturer name. Device Model Name ー SW-4000TL-10GE Display the model name. Device Manufacturer Info ー...
  • Page 46 SW-4000TL-10GE Item Setting range Default value Description c) Acquisition Control Configure image capture settings. Acquisition Mode Single Frame, Multi Countinuous Select the image capture mode. Frame, Continuous Acquisition Start ー ー Start image capture. Acquisition Stop ー ー Stop image capture.
  • Page 47 SW-4000TL-10GE Item Setting range Default value Description e) LUTControl Configure LUT settings. LUTSelector Red, Green, Blue Select the LUT channel to control. LUTIndex 0〜256 Set the LUT index table number. LUTValue 0〜4095 Gamma≒1.0 Set the LUT value. Item Setting range...
  • Page 48 SW-4000TL-10GE Item Setting range Default value Description h) Counter And Timer Control Configure counter settings. (This camera only supports counter functions.) Counter Selector Counter0, Counter1 ー Select the counter. Counter2, Counter3 Counter4, Counter5 Counter Event Source ー Assign the counter event signal for which you want to read the count value to a dedicated counter, and read the value.
  • Page 49 SW-4000TL-10GE Item Setting range Default value Description k) Action Control Configure settings for action control. Action Device Key 0x00000000〜 ー An action command is executed if this ActionDeviceKey matches the 0xFFFFFFFF DeviceKey contained in the action command message. Action Queue Size ー...
  • Page 50 SW-4000TL-10GE Event Line1 Rising Edge Data ー ー When the event [Line1RisingEdge]occurs, the following three data can be checked. Event Line1 Rising Edge ー ー Display the EventID(0x9310). Event Line1 Rising Edge Timestamp ー ー Displays the Timestamp value when an event occurs.
  • Page 51 SW-4000TL-10GE Item Setting range Default value Description m) User Set Control Configure user settings. User Set Selector Default, User Set1, Default Select the user settings. User Set2, User Set3 User Set Load 0, 1, 2, 3 Load user settings. (If 0 is specified, the factory default setting is read.)
  • Page 52 SW-4000TL-10GE Item Setting range Default value Description o) Transport Layer Control Display information on transport layer control. PlayloadSize (B) ー 12288 Display the payload size. GevSupportedOptionSelector Select the supported options for GigEVision. [Setting range] SingleLink, MultiLink, StaticLAG, DynamicLAG, PAUSEFrameReception, PAUSEFrameGeneration,...
  • Page 53 SW-4000TL-10GE Item Setting range Default value Description p) PulseGenerator Configure pulse generator settings. ClockPreScaler 1〜4096 Set the division value for the prescaler (12 bit) using PixelClock as the base clock. PulseGeneratorClock (MHz) 0.024414 〜 100 Set the clock used for the pulse generator.
  • Page 54 SW-4000TL-10GE Item Setting range Default value Description r) Correction Correct variations due to sensors and lenses. Pixel Black Correction Mode Off, Default, User1, Default Select the user area to which to save the black level correction value. User2, User3 Calibrate Pixel Black Correction ー...
  • Page 55: Miscellaneous

    SW-4000TL-10GE Miscellaneous Troubleshooting Check the following before requesting help. If the problem persists, contact your local JAI distributor. ■ Power supply and connections Problem Cause and solution The POWER/TRIG LED remains lit amber and Camera initialization may not be complete does not turn green, even after power is due to lack of a network connection.
  • Page 56: Specifications

    SW-4000TL-10GE Specifications Item SW-4000TL-10GE 4K high speed trilinear CMOS image sensor Image sensor Effective pixels 3×4096 pixel (R, G, B) pixel size 7.5 μ m × 7.5 μ m Synchronization Internal Communication Interface 10GBase-T, 5GBase-T, 2.5GBase-T, 1000Base-T Line rate RGB8 66Hz* 〜66kHz ( 0.1Hz/step )
  • Page 57 SW-4000TL-10GE BalanceWhiteAuto Off, Once, Preset5000K, Preset6500K, Preset7500K White balance Adjustment range 3000K 〜 9000K Test pattern Available : Off、White、GrayPattern1(Ramp)、GrayPattern2(Stripe)、ColorBar 1 Pixel sensitivity correction: Pixel correction (DSNU, PRNU) 2 Shading correction: ColorShading, FlatShading Image porcessing 3 LUT: OFF: γ=1.0, ON: 257 points can be set 4 Gamma: 0.45, 0.5, 0.55, 0.6, 0.65, 0.75, 0.8, 0.9, 1.0 (9 steps available)
  • Page 58: Spectral Response

    SW-4000TL-10GE Spectral Response Wave length (nm) — 58 —...
  • Page 59: Dimensions

    SW-4000TL-10GE Dimensions F mount (SW-4000TL-10GE-F) Dimenstional tolerance: ± 0.3mm Unit: mm — 59 —...
  • Page 60 SW-4000TL-10GE M42 mount (SW-4000TL-10GE-M42) Dimenstional tolerance: ± 0.3mm Unit: mm — 60 —...
  • Page 61: Comparison Of The Decibel Display And Multiplier Display

    SW-4000TL-10GE Comparison of the Decibel Display and Multiplier Display Decibels[db] Multipliers[x] Remarks 0.501 0.562 0.631 0.708 0.794 0.891 1.122 1.259 1.413 1.585 1.778 1.995 2.239 2.512 2.818 3.162 3.548 3.981 4.467 5.012 5.623 6.31 7.079 7.943 8.913 11.22 12.589 14.125 15.849...
  • Page 62: User's Record

    Camera type: SW-4000TL-10GE Revision: …………… Serial No: …………… Firmware version: …………… For camera revision history, please contact your local JAI distributor. Trademarks • Microsoft and Windows are trademarks or registered trademarks of Microsoft Corporation in the United States and other countries.
  • Page 63: Index

    SW-4000TL-10GE Index 12-pin round LAN Cable Lens Acquisition Lens mount Adjusting the Black Level Lookup Table Adjusting the Gain Binning Function Network card Black level Output format Camera locking screw holes Chunk Data Function Color Space Conversion Parts Identification Color Transformation Control...
  • Page 64: Revision History

    SW-4000TL-10GE Revision history Revision Date Changes First version. Apr. 2019 — 64 —...

Table of Contents