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Edgewater Networks 245CC Owner Assistance Manual

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245CC
245
Center Console
OWNER ASSISTANCE
MANUAL
Revised 2014

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  • Page 1 245CC Center Console OWNER ASSISTANCE MANUAL Revised 2014...
  • Page 2 245CC SPECIFICATIONS LENGTH: 24’6” (7.5m) BEAM: 8’6” (2.6m) DRAFT (boat only): 21” (53.3cm) BOAT WEIGHT: 3500lbs (1588kg) WEIGHT CAPACITY: 3400lbs (1542kg) PERSON CAPACITY: PERSON WEIGHT: 1815lbs (823.3kg) FUEL CAPACITY: 140gal (529.96L) TRANSOM HEIGHT: Single-30” or Twin-25” MAX POWER: 350hp (261kw) COCKPIT DEPTH: 29”...
  • Page 3 Dear EdgeWater 245CC Owner: Congratulations on purchasing one of the finest small boats ever built. It has been constructed with care from the finest available materials. At EdgeWater we take great pride in the quality and craftsmanship that goes into each boat, large or small.
  • Page 4 Service Information Please fill out the information below completely. It will help us in assisting you in the event your EdgeWater needs service. Customer Name Address City State Phone Cell Business E-mail Address Dealer Name Address City State Phone Purchase Date Engine Make/Model Delivery Date Engine Serial #...

  • Page 5: Table Of Contents

    Table of Contents Chapter 1 General Information ..............6 1.1 General ..........................6 1.2 Owner / Operator Responsibilities ..................6 Chapter 2 Helm Control Systems..............7 2.1 General ..........................7 2.2 Steering System........................7 2.3 Engine Throttle and Shift Controls ..................7 Chapter 3 Propulsion System..............8 3.1 General ..........................
  • Page 6 7.5 Locker Drains ........................17 7.6 Aft Fishbox Drains.......................17 7.7 T-Top Drain (optional T-Top) ..................... 17 Chapter 8 Safety Equipment..............17 8.1 Required Safety Equipment ....................17 8.2 Suggested Safety Equipment - Inshore ................18 8.3 Suggested Safety Equipment – Offshore................18 Chapter 9 Safe Operation.................19 9.1 Pre-Cruise Check List ......................19 9.2 Basic Rules of the Road ....................20...

  • Page 7: Chapter 1 General Information

    1/General Information 1.1 General Your EdgeWater 245CC is a semi-custom offshore fishing vessel that is designed to be powered by either single or dual engines. 1.2 Owner / Operator Responsibilities Registration Registering your boat is important to you. Federal Law requires that all powered, undocumented vessels be registered in their state of principal use.

  • Page 8: Chapter 2 Helm Control Systems

    2/Helm Control Systems 2.1 General The helm station is the control center for the boat. The main control systems are the engine throttle and shift controls, the steering system, and the trim tab controls. These provide the operator the ability to control speed, direction, boat trim, and attitude. Each manufacturer provides manuals on the operation and use of their systems.

  • Page 9: Chapter 3 Propulsion System

    3/Propulsion System 3.1 General Your new EdgeWater 245CC is designed to be powered by either a single or dual outboard motors. Most 2-cycle outboards currently use an automatic system to mix the oil with the gasoline before the engine uses it. If equipped with a 2-cycle engine(s), there will be an oil tank(s) in the aft port locker.

  • Page 10: Engine Cooling System

    Do not paint your outboard’s lower unit(s) with paints designed for boat hulls. Some can cause severe damage to your engine. Check with your engine manufacturer to get their recommendation. Do not attempt control adjustments unless you are very familiar with their function, operation and adjustment.

  • Page 11: Engine Power Tilt And Trim

    The power tilt and trim system on your outboard(s) provides the ability to optimize the running angle of your EdgeWater 245CC to allow for load and sea conditions. Moving the outboard lower unit toward the transom is generally referred to as trimming “in”, while moving the outboard lower unit away from the transom is referred to trimming “out”.
  • Page 12 Temperature Gauge This is designed to monitor the operating temperature of your engine’s cooling system. A sudden rise from the normal should be investigated to determine if there is an obstruction in the cooling system. Water Pressure Gauge This gauge measures pressure in the engine cooling system. If the pressure changes from the norm it could indicate a complete or partial blockage in the system or a water pump problem.

  • Page 13: Chapter 4 Fuel System

    Make sure this vent is kept free from debris. 4.4 Fueling Your EdgeWater 245CC is equipped with a built-in 140 gallon fuel tank. Before fueling, you should follow these procedures. Make sure the boat is securely moored.

  • Page 14: Fuel System Maintenance

    5/Electrical Systems 5.1 General Your EdgeWater 245CC operates on a 12 volt DC system, similar to your automobile. The battery or batteries are typically lead acid type and require similar maintenance to your car’s battery. An electrical schematic is included in the Appendix for specific location of electrical components.

  • Page 15: Electrical System Maintenance

    When equipped with dual batteries the boat will have a battery selector switch which provides isolation for each battery and also provides the ability to have a back-up in case of a dead or weak battery. When in port and running accessories such as entertainment equipment or pumps, the selector switch should be set on “1”...

  • Page 16: High Pressure Washdown

    6.3 High Pressure Washdown The washdown system is comprised of a diaphragm pump, mounted on the starboard stringer aft of the fuel tank cavity and accessed through the doors on the rear wall of the deck, and a washdown fitting to attach a hose. The pump is controlled by the washdown switch on the control panel.

  • Page 17: Chapter 7 Drainage System

    7/Drainage System 7.1 General All water drains from your EdgeWater 245CC by gravity. Your boat is self-bailing at rest. It is important to check drains frequently to make sure they are clear and free flowing. Review the schematic in the Appendix and become familiar with the location of each thru-hull drain.

  • Page 18: Locker Drains

    7.5 Locker Drains On the 245CC, there is a forward anchor locker which drains directly through the hull. There are also bow storage lockers on the deck, with the port side draining overboard and the starboard side draining to the deck. These lockers are close the waterline of the boat. It is possible that under certain conditions sea water may enter the lockers.

  • Page 19: Suggested Safety Equipment - Inshore

    • Visual Distress Signals These are now required in virtually all waters of the United States. If in doubt, please check with the U.S. Coast Guard Boating Safety Hotline at 1-800-368-5647 for a specific answer. • Pyrotechnic Visual Distress Signals These must be U.S.

  • Page 20: Suggested Safety Equipment - Offshore

    • It is advisable to carry jackets or foul weather gear in the event of adverse weather conditions. Your EdgeWater 245CC is equipped with a maximum capacity rating plate permanently affixed to the helm area of your boat. It will provide information regarding the maximum number of people you can safely have aboard, the maximum amount of weight the boat can safely carry, and the maximum horsepower your boat was designed to handle.

  • Page 21: Basic Rules Of The Road

    • Leave a float plan with someone who can notify authorities in the event you do not return in the allotted time. • Double check the fuel and engine oil levels. • Set the battery switch for the proper setting. •...

  • Page 22: Safe Operation

    Federal Waterways Marking System Aids Lateral Aids as seen from Seaward (portside green) Daymark Lighted Buoy Can Buoy (green light) Lateral Aids as seen from Seaward (starboard side red) Lighted Buoy Nun Buoy Daymark (red light) 9.3 Safe Operation Getting Underway After clearing the dock, make sure the power trim (if so equipped) is trimmed down.

  • Page 23: Towing Or Being Towed

    While underway keep a constant vigil for other craft that may be approaching, the gauges on your boat, location of passengers and the general sound and feel of your craft. Often, a change in the way the engine sounds or the boat feels will presage a problem. Your early attention may prevent a more serious problem.

  • Page 24: After Operation

    The approach to the dock should be at roughly a 45 angle, when possible. This approach angle allows the captain to bring the bow close to the dock, and then to use reverse, while turning the wheel toward the dock, to bring the boat to a safe, controlled stop. Never approach a dock on plane. Even after reducing engine speed, the wake will push the boat uncontrollably into the dock.

  • Page 25: Launching Your Boat

    motion in the opposite direction from the ultimate trailer direction, then following the trailer toward the correct direction with the tow vehicle. It is prudent to go to a large paved area with little traffic to practice these maneuvers before attempting them on the boat ramp. Remember to check to see if the tow ball is the same size as the trailer coupler.

  • Page 26: Chapter 10 Routine Maintenance

    10/Routine Maintenance 10.1 Exterior Hull and Deck Fiberglass When you remove the boat from the water, clean it as soon as possible. Dirt, debris and grime will come off easier while it is still wet. Use a brush and biodegradable boat cleanser. Stubborn areas may be cleaned with a non-abrasive cleaner.

  • Page 27: Engine

    11/ Exterior Equipment 11.1 Anchor Locker The anchor locker on your new EdgeWater 245CC has been designed for a danforth style 8 S anchor. On the 245CC the anchor locker is located forward on the centerline. Before using the anchor for an extended period or overnight, make sure the free end of the anchor line is shackled to the boat’s...

  • Page 28: Boarding Ladder

    Your EdgeWater 245CC should have a minimum of 150 to 200 feet of ½” three strand nylon line. If you routinely venture offshore, remember the 7 times depth rule. This may sound like a lot but if your engine fails in 100 feet of water, maintaining your position will be very important to being recovered.

  • Page 29: Hull

    12.2 Hull • Wax the entire boat. The hull will maintain its factory delivered luster much longer if waxed at least once a season. The inside of the boat, which is subject to the sun’s direct rays, will also respond well to a good coat of marine wax.

  • Page 30: Appendix

    Appendix 245CC...
  • Page 32 SUGGESTED UNDERWAY OCCUPANT POSITIONS 245 CC WEIGHT SHOULD BE EVENLY DISTRIBUTED...
  • Page 33 Hydraulic Steering System...
  • Page 39 Installation, Compensation, and Maintenance Instructions For all ® RITCHIE HELMSMAN™ Compass Models Made in U.S.A. CAUTION: All Magnetic Compasses are vulnerable to magnetic interference, which will produce errors, called deviation. It is the Owner/Operator and/or Helmsman’s responsibility to make sure the compass is properly installed and compensated.
  • Page 40 Most models have built-in lights which will require routing the wire or wires to your power source. To assure a clean installation you may want to wait and drill the routing holes after you are satisfied with the compass alignment. Specific model installation instructions are as follows: Note for all flush and bulkhead mount compasses: It is important that you use the mounting gasket included with each model.
  • Page 41 Method 1. (Preferred) Step One. With the compass in its intended position, but LIGHTHOUSE not finally secured, (see Mounting the Compass) select a course on your chart using two fixed aids that are within ten degrees (10°) of the North/South line. Try to select this course so that you can maneuver your boat “down range”...
  • Page 42 Warranty: We warrant all Ritchie Magnetic Marine Compasses to be free of defects in workmanship or materials. If within three years of purchase date, a compass fails to give satisfactory service, it will be repaired or replaced without charge. This warranty does not cover breakage through accident or misuse.
  • Page 43 BAYSTAR | SEASTAR | HYNAUTIC H Y D R A U L I C S T E E R I N G S E L E C T I O N G U I D E 2 0 0 8 M A R I N E...
  • Page 44 Boating safety is everyone's responsibility. As a boater, you are responsible for having all required safety equipment, for operating your boat safety and for ensuring the safety of those on board your vessel as well as those sharing the waterways. Boaters exercising courtesy and common sense will not create a hazard, threat, stress or an irritant to themselves, to others, to the environment, or to wildlife.
  • Page 45 TABLE OF CONTENTS The BayStar & SeaStar Hydraulic Steering Systems. BayStar Outboard Steering System. BayStar Compact Application Guide SeaStar Power Assist SeaStar Outboard Steering Systems. Front Mount Steering System SeaStar Pro Steering Outboard— Catamaran 3-12 Side Mount Steering System 3-13 Splashwell Mount Steering System 3-16 SeaStar Sterndrive Systems.
  • Page 46 BayStar and SeaStar Hydraulic Steering Systems The BayStar Hydraulic Steering System is designed to add safety, reliability and comfort to single station outboard powered boats to a maximum 150HP (Total). The SeaStar Hydraulic Steering System is designed to provide that extra margin of muscle when needed. The SeaStar system easily handles Outboards, Sterndrive and Inboard boats.
  • Page 47 Teleflex Hydraulic Steering Our manual hydraulic steering systems are simple and efficient. The basic system consists of three main components; 1) the helm pump, 2) the cylinder, and 3) the hose or tubing required to connect the cylinder to the helm pump. These basic components are necessary in all applications.
  • Page 48 The objective is to match the steering system to the requirements Selecting the System of the vessel. This depends on four things; 1) hull type (ie: planing or displacement), 2) type of propulsion system in the vessel (ie: inboard, outboard, sterndrive, etc.), 3) the number of engines or rudders, 4) the total power of the engines (ie: Horsepower).
  • Page 49 System Selection Worksheet How can we help? OUTBOARD–Single up to 150HP UNDER 55mph Most economical system to meet my steering needs ..Page 1-1 We have provided the following Economical to meet my needs, PLUS less effort at check list to assist you in choosing the steering wheel than above...........Page 3-1, 3-9 your Hydraulic Steering System.
  • Page 50 Selection Guide...
  • Page 51 CHAPTER OUTBOARD STEERING BayStar ™ ˙hydraulic steering is brought to you by the manufacturers of SeaStar ® , the most trusted name in pleasure boat steering. BayStar allows you to install all of the safety, reliability and comfort of hydraulic steering onto your boats rated up to MAX.
  • Page 52 OUTBOARD–FRONT MOUNT Three easy steps to select 1) Check helm dimension. Both the Standard and Tilt helms require a 3" (76mm) cut-out hole in the dash. your BayStar System: STANDARD HELM PART# HH4314 5/8" NF THREAD 1/4" NPT FILL PORT 3/4"...
  • Page 53 OUTBOARD–FRONT MOUNT 2) Check the BayStar cylinder dimensions through the full trim/tilt range of the engine. IS THE SPLASHWELL WIDE ENOUGH? The HC4645H/47H/48H /58H require a 21" (534mm) Splashwell width. BAYSTAR CYLINDER PART# HC4645H/47H/48/H58H 2.625" (67mm) 21" (534mm) 3) Is there enough room in the splashwell for full engine tilt? Find the dimensions (A, B &...
  • Page 54 OUTBOARD–FRONT MOUNT BayStar Steering Kits BayStar Steering kits come complete with everything needed for an install, (some engines require spacer kits and/or cylinder plate change, PID# HK4200A, HK4230A see application chart on page 1-5) the compact cylinder does not require the engine manufacturer drag link for connection. For your convenience two lengths of 20' cut to fit tubing are supplied with the HK4200A and two lengths of 30' cut to fit tubing are supplied with the HK4230A kit.

  • Page 55: Baystar Compact Application Guide

    BayStar Outboard Compact OUTBOARD–FRONT MOUNT Application Guide (BayStar Compact Cylinders HC4645/47/48/58) YEAR MODEL CYLINDER NOTES FORCE 1985–DATE 90–150 HP HC4645H HONDA 1992–DATE 30–90 HP HC4645H 1998–DATE 115–130 HP HC4647H 2001–DATE 150 HP HC4645H 2003–DATE BF135 HP HC4645H JOHNSON/ 1977–1989 65–150 HP HC4648H EVINRUDE 1991–DATE...
  • Page 56 Selection Guide...

  • Page 57: Seastar Power Assist

    CHAPTER POWER ASSIST SeaStar Power Assist Pilot shown, available Summer, 2008. The Marine Industry is continually introducing heavier outboard engines, higher horse power engines, more aggressive propellers, bigger/faster boats... Boat operators are asking for increased comfort and lighter steering loads... These were the driving forces behind the design of SeaStar and SeaStar PRO Power Assist.
  • Page 58 POWER ASSIST How the System Works SeaStar P/A (Power Assist) steering uses an electronically controlled hydraulic pump to provide "Power" for your SeaStar Hydraulic Steering system. The SeaStar P/A system is comprised of two circuits: a hand operated manual system, which is the control element, and a hydraulic power pump, which is the working element.
  • Page 59 POWER ASSIST SeaStar P/A The P/A is designed for use in recreational marine applications in Compatibility Chart conjunction with SeaStar Hydraulic Steering. Optimal performance will be obtained when used with SeaStar 1.4, 1.7 and 2.0 cu in (1000psi) helm pumps, or, 2.0 cu in (1500 psi) SeaStar P/A PRO Hydraulic Steering. NOTICE SeaStar nylon tube may ONLY be used for the compensating line.
  • Page 60 Selection Guide...
  • Page 61 CHAPTER OUTBOARD STEERING SeaStar Outboard Hydraulic Steering offers three models of steering cylinders to suit most applications. The standard and most commonly used model is the Front Mount Steering Cylinder HC5345/47/48/58. The Side Mount Cylinder HC5370 and the Splashwell Mount Cylinder HC5380.
  • Page 62 SEASTAR FRONT MOUNT OUTBOARD STEERING SYSTEM Part# HC5345, HC5347, HC5348, HC5358 • Independent engine tilt for twin engine installations. Features • Easy steering. • 5 turns lock to lock steering response. Applications • General purpose system. • Single and multiple engine capability. •...
  • Page 63 Order Guide OUTBOARD–FRONT MOUNT NOTICE Front Mount Cylinder part# HC5345 is included in the SeaStar Outboard Steering Kits HK6400/63XX and HK7400/73XX. If your engine requires the use of a cylinder other than the HC5345 (see application guides on pages 3-5 through 3-6) you will need to purchase the individual components (helm, cylinder, hoses, etc.) separately.
  • Page 64 300HP + Outboard Installation OUTBOARD–FRONT MOUNT Recommendations With the introduction of heavier, higher horsepower engines producing more torque, Teleflex Marine has updated its recommendations across various applications (single and multiple engines, different hull types, etc.) Please read carefully to ensure that your current steering system provides the best comfort versus performance available.

  • Page 65: Seastar Outboard Steering Systems

    Single Engine Application Guide OUTBOARD–FRONT MOUNT Prior to selecting a cylinder from this application guide, please refer to page 3-4 to ensure that you are selecting the correct cylinder for your engine/boat. NOTICE Is your Splashwell wide enough? Check page 3-11 for space requirements. YEAR MODEL NOTES...
  • Page 66 Twin Engine Application Guide OUTBOARD–FRONT MOUNT Prior to selecting a cylinder from this application guide, please refer to page 3-4 to ensure that you are selecting the correct cylinder for your engine/boat. NOTICE Is your Splashwell wide enough? Check page 3-11 for space requirements. TIE BAR KITS YEAR MODEL...
  • Page 67 Triple Engine Application Guide OUTBOARD–FRONT MOUNT Prior to selecting a cylinder from this application guide, please refer to page 3-4 to ensure that you are selecting the correct cylinder for your engine/boat. WARNING Use of incorrect components on a high speed/ performance boat, may lead to bending and breaking of components resulting in steering failure causing property damage and/or personal injury.
  • Page 68 Tournament Series Tiebar Cylinders OUTBOARD–FRONT MOUNT With the power and speed increasing for performance orientated fishing boats, Teleflex Marine felt it prudent to set up a dedicated application for these types of boats. If your application calls for a dual or triple Outboard Engine configuration, is capable of speeds exceeding 55mph and runs in open water, please refer to the Tournament NOTICE...

  • Page 69: Seastar Pro Steering

    SeaStar Pro Steering Systems OUTBOARD–FRONT MOUNT SeaStar PRO Outboard Steering systems are suited for all those critical high speed, single powered outboard boats, like Bass, Flats, combo Race/Ski and other performance orientated boats capable of speeds in excess of 65mph. Before ordering it is necessary to determine the proper cylinder and helm pump for your application.
  • Page 70 SeaStar Pro Application Guide OUTBOARD–FRONT MOUNT NOTICE Is your Splashwell wide enough? Check page 3-11 for space requirements. YEAR MODEL NOTES FORCE 1985-DATE 90-150HP HC6345 HONDA 1996-DATE 150-300HP HC6345 JOHNSON/ 1977-1990 150-300HP Contact Teleflex EVINRUDE 2002-DATE 150-250HP 4-Stroke HC6345 2003-DATE 150-300HP ETech HC6345 2005-DATE...
  • Page 71 Cylinder Installation and OUTBOARD–FRONT MOUNT General Dimensions WARNING Operational interference of the steering cylinder/cylinder fittings and jackplates/transom/splashwell can occur under certain conditions. Check installation thoroughly throughout the full range of Motor Tilt, Jack Height and Trim before making final installation. If interference does occur, contact: Teleflex Canada Limited Partnership for additional information/options.

  • Page 72: Outboard-Catamaran

    Outboard–Catamaran OUTBOARD–FRONT MOUNT ENGINE MAXIMUM CYLINDER RECOMMENDED NO. OF STEERING Horsepower Limitations CONFIGURATIONS HORSEPOWER HELM PUMP WHEEL TURNS NON COUNTER-ROTATING UP TO 450HP HC5343 HH5271 HC5374 HH5272 COUNTER-ROTATING UP TO 600HP HC5343 HH5271 HC5374 HH5272 To establish whether or not this cylinder is suitable for your application, the following points should be considered: 1.
  • Page 73 SEASTAR SIDE MOUNT OUTBOARD STEERING SYSTEM Part# HC5370 Features • Ease of installation. • Alternative to Front Mount Cylinder. • Unbalanced cylinder with 4.8/5.7 turns lock to lock. • Suitable for installation in shallow splashwells. • Suitable for use on engines fitted with power steering. Applications •...
  • Page 74 Order Guide OUTBOARD–SIDE MOUNT DESCRIPTION MODEL PART REF. ENGINE/ CYLINDER NUMBER PAGE # CONFIGURATION SINGLE ENGINE CYLINDER SIDE MOUNT HC5370 HELM * SEASTAR I- STANDARD HH5271 (SINGLE CYLINDER) HOSE KIT OUTBOARD HOSE HO51_ _ 10-2 APPLICATIONS UP TO 300 HP MAX SEASTAR OIL HA5430 11-1...
  • Page 75 General Dimensions OUTBOARD–SIDE MOUNT Tie Bar for Side Mount Cylinders Part# HO5009 ENGINE CENTRE DISTANCE MAXIMUM: 36" (914mm) MINIMUM: 26" (660mm) PART# HC5370 0.75" (19mm) AT 3/8" COMPRESSION FITTING FULL RETRACTION 1.5" DIA (38mm) 1.5" (38mm) 9" (229mm) AT 13" (330mm) FULL EXTENSION LINK ARM SUPPLIED BY ENGINE MANUFACTURER...
  • Page 76 SEASTAR SPLASHWELL MOUNT OUTBOARD STEERING SYSTEM Part# HC5380 NOTICE Not for use with SeaStar Pro Helms. Features • Light duty alternative to front & side mount cylinders. • Unbalanced cylinder with 5.5/6.5 turns lock to lock. • Fits engines with/without support (steering) tube. Applications •...
  • Page 77 Order Guide OUTBOARD–SPLASHWELL MOUNT The splashwell mount cylinder (part no. HC5380) can be used on all engines complying with ABYC P17/NMEA/BIA standards provided they have a threaded attachment hole (3/8" – 24 UNF thread) in the steering arm. Not suitable for use on engines fitted with factory power steering.
  • Page 78 General Dimensions OUTBOARD–SPLASHWELL MOUNT Mounting Configuration Tie Bar Kit# HO5010 36" (914mm) MAXIMUM ENGINE CENTRE DISTANCE 26" (660mm) MINIMUM ENGINE CENTRE DISTANCE PART# HC5380 NOTICE DO NOT use a PRO Helm pump with this, or any other unbalanced steering cylinder. Selection Guide 3-18...
  • Page 79 CHAPTER STERNDRIVE STEERING Features • Easy installation. • Simple autopilot interface. • Simple multiple steering station connection. Applications • Fits most power and non-power assist sterndrives. • Single and multiple drives. How to select a steering 1) From the order guide on page 4-2 select the drive configuration based on the number of drives.
  • Page 80 Order Guide STERNDRIVE STEERING SYSTEM COMPONENT MODEL PART PAGE CONFIGURATION DESCRIPTION REF # SINGLE & DUAL STERNDRIVE CYLINDER SEE APPLICATION GUIDE HELM * SEASTAR I STANDARD (SEE NOTE 1) HH5271 (For dual sterndrive applications use ** SEASTAR II-STANDARD (SEE NOTE 2) HH5272 engine manufactures supplied tie bar.) SEASTAR OIL...
  • Page 81 Application Guide STERNDRIVE STEERING ENGINE STEERING ENGINE/DRIVE YEAR CYLINDER DESCRIPTION NUMBER TURNS NOTES MANUFACTURER CONFIGURATION DESCRIPTION LOCK TO LOCK MODEL No. PART No. SEASTAR I SEASTAR II HELM HELM NON POWER TO DATE BA125-8EMV HC5330 ASSIST POWER ASSIST TO DATE 125-8EM HC5328 4.9/5.8...
  • Page 82 General Dimensions STERNDRIVE STEERING HC5332 135-7EM 12.08" (306.86 mm) 5" (127mm) REQUIRED FOR 0.25" UNRESTRICTED MOUNTING 8.85" (224.79 mm) 12.5" (317.5 mm) (6.35 mm) NOTICE If engine outdrive is NOT equipped with a torque tab on the underside of the lower leg, one must be installed to 0.625"...
  • Page 83 General Dimensions STERNDRIVE STEERING HC5329 125-8VEM NOTICE DO NOT use a PRO Helm pump with this, or any other unbalanced steering cylinder. HC5330 BA125-8EMV SEASTAR and BAYSTAR Hydraulic Steering Systems...
  • Page 84 General Dimensions STERNDRIVE STEERING HC5331 92-VPS NOTICE DO NOT use a PRO Helm pump with this, or any other unbalanced steering cylinder. HC5314 BA150-7ATM Selection Guide...
  • Page 85 STERNDRIVE STEERING Performance I/O and The K-5-B cylinder was designed for inboard/outboard boats requiring external cylinders of substantial size and strength. The K-5 cylinders Outboard Cylinders are nickel plated for aesthetics and protection against the elements. This cylinder does not include the wing plates or hardware required for mounting to the outdrive.
  • Page 86 Selection Guide...
  • Page 87 CHAPTER INBOARD STEERING Features • Regular duty aluminum cylinders. • Heavy duty brass cylinders. • Easy installation for single and dual rudder vessels. • Cylinders supplied with bleeder fittings. • Two axis articulation. • Easy autopilot interface. Four steps to select a 1) From the Application Guide on page 5-2 select the System Number appropriate for the vessel based on;...
  • Page 88 Application Guide INBOARD STEERING NOTICE Want automotive type steering? Refer to page 2-1 for Power Assist Details. BOAT LENGTH PLANING HULL DISPLACEMENT HULL SAIL UP TO SINGLE ENGINE TWIN ENGINE SINGLE ENGINE TWIN ENGINE SINGLE ENGINE PLEASURE WORK PLEASURE WORK PLEASURE WORK PLEASURE...
  • Page 89 General Dimensions–SeaStar INBOARD STEERING ATM CYLINDERS (ALUMINUM): HC5312-2/ HC5313/ HC5314 CYLINDER DIMENSIONS SPECIFIC TO MODEL CYLINDER PART BODY SHAFT MODEL DIAMETER DIAMETER BA125-7ATM HC5312 1.38" (35mm) 0.50" (12.7mm) TM CYLINDERS (BRASS): HC5318/ HC5319/HC5369 BA135-7ATM HC5313 1.50" (38mm) 0.63" (15.9mm) BA150-7ATM HC5314 1.75"...
  • Page 90 General Dimensions–Hynautic INBOARD STEERING The K-18 and K-19 balanced cylinders are double rod ended, each Universal Mount Cylinders end held in place with internal wire ties. Every cylinder is equipped K-18/K-19 with a swivel joint at each end. One provides for a fixed mount attachment point at the end of the housing to protect the moving rod.
  • Page 91 INBOARD STEERING Fixed Mount and Pivot These Brass cylinders are for larger boats up to approximately 70 ft. Tubes, ends, and external rods are brass: cylinder rods are 17-4 Mount models: stainless steel: mounts are manganese bronze. There are two K-22, K-27 and K-31 different types of mounting packages for Brass cylinders: fixed mount and pivot mount.
  • Page 92 INBOARD STEERING Large I/B Cylinders The K-8 and K-9 cylinders are double rod end, tie rod constructed hydraulic cylinders. Each has a universal mount, which allows two K-8/K-9 planes of pivot freedom. Each cylinder is equipped with a stainless steel ball joint. Porting is through two 1/4" NPT ports at each end of the cylinder.

  • Page 93: Hynautic 3-Line Inboard Steering

    CHAPTER HYNAUTIC 3-LINE INBOARD STEERING Introduction SeaStar offers rugged 3-line Hynautic Heavy Duty steering systems for most work and pleasure vessels up to 70 feet. Heavy Duty helms combine one or two bi-directional axial piston pumps with pilot check and make-up check valving. The result is a unit which prevents rudder feedback, is very efficient (even at low RPM), and is immediately adaptable to multi-station use.
  • Page 94 3-LINE INBOARD STEERING Components H-21 .........Hynautic 2.75 cu. in. helm (1" straight shaft) H-25 ......Hynautic 2.75 cu. in. helm (3/4" tapered shaft) H-42 ........Hynautic 4.0 cu. in. helm (1" straight shaft) H-42-02 ......Hynautic 4.0 cu. in. helm (3/4" tapered shaft) H-41 ........Hynautic 5.5 cu.

  • Page 95: Application Guide

    Hynautic 3-Line Inboard Steering 3-LINE INBOARD STEERING Application Guide TUBING DIAMETER WHEEL CYLINDER CYL. TO FARTHEST HELM MAX VESSEL SIZE HELM PUMP TURNS MODEL <40’ >40’ HPor AREA Planing Hulls: 35–50’ (11–15m) H-21 or H-25 HC5350 or HC5356 1/2" 5/8" 450 HP 40–50’...
  • Page 96 3-LINE INBOARD STEERING Helm Options Four helms are offered in 3 displacements, as noted in the chart at right. The H-21 helm has a 1" straight wheel shaft; H-25 has a 3/4" tapered shaft. The H-42 and H-41 helms both have a 1" straight wheel shaft. HELM PART# DISPLACEMENT RANGE RELIEF VALVE SETTING...
  • Page 97 3-LINE INBOARD STEERING Reservoir Part# R-06 4-7/8" (124mm) Capacity = 2 quarts. 9-1/2" (241mm) 13-5/8" (346mm) Relief Valve Part# MSV-21 Relief Pressure factory set to 950psi. 3-7/8" (98.5mm) 2-1/2" 1" (63.5mm) (25mm) SEASTAR and BAYSTAR Hydraulic Steering Systems...

  • Page 98: Hynautic Seal Kits

    Hynautic Seal Kits SEAL KITS SEAL KIT# DESCRIPTION Helms HS-01 H-20 Series Helms, 1978 and earlier HS-02 H-20 and H-30 Series Helms, 1979 and later HS-03 H-40 Series Helms, 1978 and earlier HS-04 H-40 Series Helms, 1979 and later HS-05 H-50 Series Helms HS-06 H-60 Series Helms...

  • Page 99: Crossover Hynautic To Seastar Steering

    Crossover Hynautic to SeaStar CROSS OVER Steering To review Advisory Notices, please view on line at www.seastarsteering.com or contact Teleflex Canada Limited Partnership directly at 604-270-6899. HYNAUTIC REPLACED WITH ADVISORY Cylinders CYLINDER SEASTAR PART# NOTICE# K-51 HC5314HY 764626 K-1-B/C HC5369HY/HYC 764624 K-2-B/C HC5373HY/HYC...
  • Page 100 Syten Hydraulic Steering Replacing or upgrading from a Syten inboard steering system to SeaStar Components. (Obsolete). Helms: The Syten helm pump should be replaced with the current model SeaStar Helm Pump HH5271 and Back mount kit HA5418. This should be done at each helm station. NOTICE Tube: The 5/16 nylon tube and fittings are obsolete and must be The Syten components were produced...
  • Page 101 CHAPTER POWER STEERING POWER STEERING POWER STEERING HELM OIL RESERVOIR DRIVEN PUMP OIL COOLER OIL FILTER CYLINDER Features: • Effortless steering from docking to top speed • Responsive steering 3-1/2, turns lock to lock (or to suit) • Automatic manual back up steering •...
  • Page 102 POWER STEERING Cylinder Selection Guide: * All boats over 70' should have steering loads reviewed by factory. CYLINDER PART NUMBER DISPLACEMENT HULLS DISPLACEMENT HULLS PLANING HULLS (standard) (heavy duty) SINGLE 9" x 1 CYLINDER (HC5801-2) UP TO ....50' (15m) UP TO ....40' (12m) UP TO ....65' (20m) TWIN 9"...

  • Page 103: Hynautic Trim Tabs

    CHAPTER HYNAUTIC TRIM TABS The effort required to keep large pleasure yachts and commercial Introduction boats trim and level is usually too great for most fiberglass nylon trim cylinders, even when used in multiple combinations. This is especially true when backing down hard. Based on an understanding of these forces, Hynautic offers a heavy duty brass trim cylinder powerful enough to move and maintain the position of even the largest trim planes.
  • Page 104 TRIM TABS TCS-1-01 TAB CYLINDER SYS, 24 VOLT: Order Guide Control switch 1 ea ............TC-03 Tab cyl. - cruiser 2 ea ............TK-01 NOTICE Power pump 2 ea ............TP-01 Manual 1 ea ............182037 Pressure and plate dimensional Hose - 2ft. 4 ea ............207402 requirements are to be calculated by your Naval Architect.
  • Page 105 CHAPTER HELMS The SeaStar helm pump is the heart of the hydraulic steering system. SeaStar helm pumps are the product of many years of research and experience by the world's foremost builder of manual hydraulic steering systems. Our efforts have resulted in a design which represents the ultimate in efficiency, safety and reliability, yet is easy to install and maintain.
  • Page 106 Features of SeaStar Helm Pumps HELMS Features 1 Helm rotor supported by three roller bearings. 2 Ball bearing piston race. 3 Field replaceable shaft seal. 4 1/4" NPT ports. 5 Built-in lock valve for positive rudder lock. 6 Patented bleed tubes. 7 Internal air pocket eliminates oil expansion overflow.
  • Page 107 Accessories HELMS Backplate Kit (part # HA5418) a) Used to retrofit a new Seastar standard helm in the old 4.5" (115mm) diameter hole, or b) reduce the helm protrusion from the dash by the thickness STEERING WHEEL of the dash, or c) retrofit new SEASTAR standard helm into hole cutouts for mechanical and hydraulic steering as per chart.
  • Page 108 SeaStar Helm – Order Guide HELMS SeaStar Standard Mount PART HELM DISPLACEMENT RELIEF VALVE SETTING NOTES NUMBER DESCRIPTION CU. IN./REV (CC/REV) PSI (BAR) HH5269 STANDARD MOUNT (23.0) 1000 (70) HH5271 STANDARD MOUNT (27.8) 1000 (70) HH5761 STANDARD MOUNT FULL FEEDBACK (27.8) 1000 (70)
  • Page 109 SeaStar PRO Helm – Order Guide HELMS SeaStar PRO Standard Mount PART HELM DISPLACEMENT RELIEF VALVE SETTING NOTES NUMBER DESCRIPTION CU. IN./REV (CC/REV) (BAR) HH5779 STANDARD MOUNT (27.8) 1500 (103) HH5218 STD. MOUNT, COMMERCIAL (27.8) 1500 (103) 1, 3 HH5770 STANDARD MOUNT (33.0) 1500...
  • Page 110 Standard/Rear Mount Helm HELMS Dimensions NOTICE ALL SeaStar helm pumps can be mounted horizontally to vertically and anywhere in between. In ALL cases the filler port must be in the uppermost position. STANDARD FRONT MOUNT HELM PUMPS 1/4" NC STUDS (4) 3/4"...
  • Page 111 Tilt/Sport Tilt Helm Dimensions HELMS TRADITIONAL STYLE TILT HELM PUMPS OUTLINE OF STEERING WHEEL HUB INCLUDES FITTING WOODRUFF KEY CLEARANCE 6.81" (173mm) 3/4" STANDARD TAPER 4.92" (125mm) 2.67" FILLER 5.81" (148mm) (68mm) 5.15" (131mm) PLUG .88" (22mm) 3.60" (91mm) 2.75" (70mm) 5.28"...
  • Page 112 Hynautic Helm Pumps HELMS SHAFT STYLE INTEGRAL Heavy Duty Helm Pump HELM DISPL DIA. & TYPE KEYWAY VALVING H-20 Series 20 Series H-21 2.75cu in 1 Straight 1/4" Square H-25 2.75cu in 3/4", 1"/ft Tapered #9 Woodruff H-26 2.00cu in 3/4", 1"/ft Tapered #9 Woodruff H-21...
  • Page 113 CHAPTER HOSE, TUBING, FITTINGS, ACCESSORIES AND TOOLS All SeaStar Manual Hydraulic Fittings steering systems utilize the same style of fittings for all applications. These are 3/8" compression fittings which utilize a 9/16"– 24 extra fine thread. TYPICAL FITTING Tubing/Hose The tubing or hose requirements depend on the type of steering system being considered.
  • Page 114 SEASTAR OUTBOARD HOSE WARNING SeaStar Outboard hoses are available in kit’s (includes two hoses) SeaStar PRO Helm systems ranging in length from 2’ – 30’. Hydraulic Hose must be protected require the use of SeaStar PRO from chaffing and any possible contact or interference with assembly (1500 psi) reinforced Kevlar screws or sharp edges of any type.

  • Page 115: Outboard Hose

    OUTBOARD HOSE Each part number contains two hoses of equal length. Available SeaStar Hose Kits: How to order PART NUMBER KIT DESCRIPTION * HO51XX SeaStar Standard Outboard Hose Kit (2 hoses) * HO57XX SeaStar Pro Hose Kit (2 hoses) ** HO81XX SeaStar Bulkhead Hose Kit, Standard (2 hoses) ** HO82XX SeaStar Bulkhead Hose Kit, Pro(2 hoses)
  • Page 116 Single Station OUTBOARD HOSE Figure A: Figure B: Figure C: HC5345 HC5370 HC5380 Single Front Mount Cylinder Single Side Mount Cylinder Single Splashwell Mount Cylinder Note: cylinder body moves Note: cylinder body stationary Note: cylinder body stationary Figure D: Figure E: Figure F: HC5345 HC5370...
  • Page 117 Additional Stations or Autopilot OUTBOARD HOSE Integration Additional Steering Station 1) Determine the location of the 2nd station or power pack. or Autopilot Power pack 2) Measure along the intended path of the hose routing from the upper helm pump to the 2nd station or autopilot power pack. 3) Round up the measurement to the next even digit.

  • Page 118: Inboard/Sterndrive Tubing

    SEASTAR INBOARD/STERNDRIVE TUBING Two types of tubing materials are available for plumbing Inboards and Sterndrives. 1) SeaStar 3/8" outside diameter nylon tubing 2) 3/8" outside diameter copper refrigeration tubing Nylon Tubing SeaStar 3/8" outside diameter nylon tubing is recommended for; a) Inboard, b) Sterndrive, and c) Seadrive steering systems with SeaStar I (1.7 cubic inch/rev...
  • Page 119 Single Station TUBING 1) From the illustration which best suits your application note the number of lengths of tubing and fitting kits required. 2) Measure along the intended path of tube routing for each of the tubing runs. 3) Determine if 3/8" nylon tube can be used or if copper tubing is required based on lengths of tubing runs required.

  • Page 120: Additional Seastar Steering Station Or Autopilot Kit

    ADDITIONAL SEASTAR STEERING STATION OR AUTOPILOT KIT 1) Refer to illustration Figure E. 2) Determine the location of the second station or autopilot power pack. 3) Measure along the path of the tube routing from the upper helm pump to the second station or autopilot power pack. Multiply this length by three for the amount of tubing required.
  • Page 121 FITTINGS FITTINGS All SeaStar Manual Hydraulic HF5518 HF5519 HF5520 Vertical Bleeder Tee Bleed Tee Horiz. Bleeder Tee (TM Cylinders) steering systems utilize (2 per kit) (2 per kit) (2 per kit) 45˚ FLARE the same style of fittings 3/8" TUBE 3/4"...
  • Page 122 FITTING KITS HF5501 WARNING Application DO NOT cut SeaStar Fitting kit to add a 2nd station Outboard Hoses or autopilot to an outboard system. ITEM QUANTITY PART NO. DESCRIPTION PER KIT Tee Fitting 600603 1 End – 3/8" NPT (M) 1 End –...
  • Page 123 FITTING KITS HF5502 Application Fitting kit to add a 2nd station or autopilot to an inboard or sterndrive system ITEM QUANTITY PART NO. DESCRIPTION PER KIT Tube Nut – 3/8" Dia. 280327 Connector Fitting 600602 3/8" Tube (M) – 1/4" NPT (M) Tee Fitting 600605 3 Ends –...
  • Page 124 FITTING KITS HF5507 Application Kit to connect 3/8" diameter copper tubing to SeaStar cylinders (using 3/8" diameter nylon tubing) ITEM QUANTITY PART NO. DESCRIPTION PER KIT Tube Nut – 3/8" Dia. 280327 Connector Fitting 280929 3/8" Tube (M) – 3/8" Tube (M) Nylon Tubing 795628 3/8"...
  • Page 125 FITTING KITS HF5512 3/4" bulkhead fitting kit Application: Single cylinder installations 2 Assemblies per kit ITEM QUANTITY PART NO. DESCRIPTION PER KIT Connector Fitting 286323 Street Elbow 600606 3/8" Tube (M) – 1/4" NPT(F) Washer 202224 191621 2 OF EACH ILLUSTRATED INCLUDED IN KIT HF5513 3"...
  • Page 126 FITTING KITS HF5514 3/4" bulkhead fitting kit Application: Dual cylinder installations ITEM QUANTITY PART NO. DESCRIPTION PER KIT Connector Fitting 286323 Tee Fitting 284826 2 Ends – 3/8" Tube (M) Center – 1/4" NPT (F) Street Elbow 600606 3/8" Tube (M) – 1/4"...
  • Page 127 FITTING KITS HF5568 Application Kit to connect 1/2" diameter copper tubing to SeaStar cylinders ITEM QUANTITY PART NO. DESCRIPTION PER KIT 18" Hose Kit 338621 Connector Fitting 653624 3/8" NPT(F) – 3/8" Tube (M) Connector Fitting 555421 1 End – 3/8" NPT(M) 1 End –...
  • Page 128 FITTING KITS HF5581 Application 45° flare fitting connection kit for SeaStar systems ITEM QUANTITY PART NO. DESCRIPTION PER KIT Tube Nut 653022 3/8" Dia. 45˚ Flare Connector Fitting 653126 1 End – 3/8" Dia. 45˚ Flare (M) 1 End – 3/8" NPT (F) Connector Fitting 600602 3/8"...
  • Page 129 SEASTAR LIQUID TIE BAR ALIGNMENT VALVE Part# HA5471-2 NOTICE If a mechanical tiebar can be used, it is advisable that one is fitted. There is no substitute for a mechanical tiebar The Cylinder Alignment Valve (part # HA5471-2) will allow for the periodic required realignment of two outboard motors or rudders that are linked together with a CAUTION Hydraulic Tie Bar as opposed to a solid link or a Mechanical Tie Bar.
  • Page 130 Realignment Instructions ALIGNMENT VALVE Engines Toe'd Outwards; 1 Turn the wheel hard over to 3 Continue to turn the wheel hard over Starboard. (Both cylinders move; to Starboard. (Only cylinder A moves Props too far apart cylinder B reaches hard over first) and reaches hard over) 2 Open the valve 4 Close the valve...
  • Page 131 TOOLS AND TORQUE DATA SHEETS SeaStar Power Purge JR. SeaStar ® /BayStar ™ Power Purge Jr. is the quickest way to bleed a SeaStar ® /BayStar ™ system in the field and assure a rock-solid steering Part# HA5445-2 feel every time! The Power Purge Jr.

  • Page 132: Tools

    TOOLS SeaStar Power Steering SeaStar Power Steering Purge Kit Purge Kit Part# HA5457 Part# HA5456 • Makes bleeding even easier • Comes with 25' of hose to than before. go from the steering cylinder to the reservoir. • Central bleeding location—no need to run hoses to reservoir.

  • Page 133: Torque Data Sheets

    Steering Torque Data Sheet TORQUE DATA SHEETS DISPLACEMENT HULLS ONLY NOTICE Please include a detailed drawing of your rudder to assist with rudder load calculations. SEASTAR and BAYSTAR Hydraulic Steering Systems 10-21...
  • Page 134 Rudder Torque Data Sheet TORQUE DATA SHEETS PLANING HULLS ONLY DATA FORMULA Boat speed:........knots Projected area of rudder = (H+W) - (C+B) Number of rudders:....... Rudder area (projected area):..square feet Lower Rudder Bearing Propeller diameter: ....... feet Perpendicular distance from the rudder shaft to the propeller: ..

  • Page 135: Hydraulic Fluid

    CHAPTER HYDRAULIC FLUID SeaStar hydraulic steering systems require the use of a special high quality hydraulic fluid meeting MIL SPEC H-5606 G. This fluid is available in 1 liter (33.8 US fluid ounce) bottles as: SeaStar Hydraulic Fluid: Part Number HA5430 - 1 Litre HA5440 - 4 Litres Alternate recommended hydraulic Optional Filler Kit...
  • Page 136 Selection Guide 11-2...
  • Page 137 CHAPTER VOLUMES & CAPACITIES NOTICE Contact your nearest dealer or distributor to order replacement parts. SeaStar Helm Pump Taper: 3/4" Standard Taper (1" PER FOOT), WHEEL SHAFT Threads: 5/8" - 18 UNF, Key: #606 Woodruff Key (3/16"), PORT SIZES: 1/4" NPT (F) Shaft Details: Table A: SeaStar/Hynautic Helm Pumps PART...
  • Page 138 VOLUMES & CAPACITIES Table B: SeaStar/Hynautic Cylinders PART BORE NOMINAL STROKE SEAL VOLUME TORQUE CYLINDER MODEL NUMBER DIAMETER SHAFT DIA IN (mm) CUBIC IN (See Notice) IN (mm) IN (mm) (cc) IN-LB (KG-M) BAYSTAR COMPACT HC4645H 1.25 (31.7) 0.63 (16.0) 8 (203) 7.24 (118.6) BAYSTAR COMPACT...
  • Page 139 CHAPTER DISTRIBUTOR LIST CANADA ALBERTA MANITOBA Kimpex Action 311 Soversion Rd. Coast Distribution (Wholesale) Outboard Rebore London 707 Barlow Trail SE, Bay C Trans Canada Hwy East & PR 207 Ontario Calgary, Alberta Box 2722 N6M 1A6 Canada Winnipeg Canada Tel: (403) 273-9066 Fax: (403) 273-8340 Manitoba Tel: 519-659-0508...
  • Page 140 DISTRIBUTOR LIST U.S.A. Fox Marine Co. ALABAMA ARIZONA 646 West Esther St. Hardware & Marine Co. (Wholesale) Marine Wholesale Long Beach 1875 North Conception StreetMobile 2335 East Jones Ave. California Alabama Phoenix 90813 36610 Arizona 85040 Tel: 562-983-6500 Tel: 504-467-9200 Fax: 251-452-3425 Tolll Free: 800-462-9500 Tel: 800-501-8333...
  • Page 141 DISTRIBUTOR LIST U.S.A. Byfield Marine Supply Inc. (Wholesale) Jerry's Marine GEORGIA 175 Olive Road 100 SW 16 St. BBenrock Inc. (Wholesale) Pensacola Ft. Lauderdale 4841 Lewis Road Florida Florida Stone Mountain 32514 33315 Georgia 30083 Tel: 850-477-8011 Fax: 850-478-3077 Tel: 800-432-2231 Tolll Free: 800-237-3741 Tolll Free: 1-800-432-2231 Tel: 501-778-2002...
  • Page 142 DISTRIBUTOR LIST U.S.A. IOWA MARYLAND MINNESOTA Boater's World Barclay Marine Dist. Corp. Lorenz & Jones (Wholesale) 1755 Buerkle Road 3402 S.E. Convience Boulevard 6711 Ritz Way White Bear Lake Beltsvillw Ankeny Minnesota Maryland Iowa 55110 20705 50021-9422 Tel: (651) 770-8515 Fax: 800-959-5907 Tel: 301-419-000 Tel: (515) 964-4205 Fax: (515) 964-0678 Tolll Free: 800-959-5903...
  • Page 143 DISTRIBUTOR LIST U.S.A. O'Reilly Marine (Retail/Wholesale) NORTH CAROLINA Englund Marine Supply (Retail) 5080 Cape Arago Highway 233 South Patterson Paxton Company Charleston Springfield 301B North Greenmeadows Drive Missouri Oregon Wilmington 97420 65802 North Carolina 28405 Tel: 541-888-6623 Fax: 541-888-9332 Tel: 417-862-6708 Fax: 417-874-7101 Tolll Free: 800-228-7051 Tel: 910-452-1955...
  • Page 144 DISTRIBUTOR LIST U.S.A. Jerry's Marine V & V Marine Products Washington 6642 Baker Blvd. 3601-B Meeting St. Rd. 98103 Fort Worth Charleston Texas South Carolina Tel: (206) 632-4462 Fax: (206) 634-4600 76118 29405 Tolll Free: 800-426-6930 e-mail: mail@fisheriessupply.com Tel: (817) 284-1125 Fax: (817) 284-1219 Tel: 1-800-788-2231 www.fisheriessupply.com Tolll Free: 1-800-788-2231...
  • Page 145 DISTRIBUTOR LIST U.S.A. & INTERNATIONAL WISCONSIN INTERNATIONAL EGYPT Bell Industries See Brunger Exports, Florida N117 W18456 Fulton Drive ARGENTINA ENGLAND Germantown Wisconsin See Brunger Exports, Florida Hypro Marine 53022 Mount Pleasant Lane ARUBA Lymington Tel: 262- 253-0450 Fax: 262- 253-0220 Hampshire See Brunger Exports, Florida Tolll Free: 800-766-2355...
  • Page 146 DISTRIBUTOR LIST INTERNATIONAL GUATEMALA IRELAND Teleflex Morse Pte Ltd. Singapore 30 Pioneer Road See Brunger Exports, Florida Western Marine Singapore Bulloch Harbour HOLLAND 628502 Dalkey Tel: 65 6869 6439 Allpa Marine Equipment County Dublin Fax: 65 6869 3662 P.O. Box 6630 6503 GC Nijmegen- NL Ireland e-mail: Kerkenbos 10-15 6546 BB...
  • Page 147 DISTRIBUTOR LIST INTERNATIONAL POLAND SPAIN THAILAND Marco Motors SP. ZOO F.J. Blasco S.L. Seat Pattaya Co. Ltd. Lady 2 C/Bolivia 340, Local 64 308/4 M. 12 Thappraya Road 71-605 2a PLANTA Nongprue Szczecin 8019 Banglamung Poland Barcelona Cholbori Poland Spain 20150 Tel: 00-48-91-4500552 Tel: 00-34-93-3034300...
  • Page 148 MARINE RETAILERS U.S.A. RETAILERS CALIFORNIA MICHIGAN West Marine Prod. Boat America - Detroit 203 N. Harbor Blvd. 2212 E. 14 Mile Road San Pedro, CA 90731 Warren, MI 48092 Tel (408) 728-2700 Tel (313) 939-5050 CONNECTICUT NEW JERSEY Boat America - Norwalk Boat America - Holmdel 9 Washington Street 2145 Rte.
  • Page 149 2 YEAR LIMITED WARRANTY We warrant to the original retail purchaser that Teleflex Canada Limited Partnership products have been manufactured free from defects in materials and workmanship. This warranty is effective for two years from the date of original retail purchase, excepting that where Teleflex Canada Limited Partnership products are used commercially or in any rental or other income producing activity, then this warranty is limited to 1 year from the date of original purchase.
  • Page 150 M A R I N E TELEFLEX CANADA 3831 NO.6 ROAD RICHMOND, B.C. CANADA V6V 1P6 FAX 604-270-7172 www.seastarsteering.com ISO 10592 © 1998 Teleflex Canada Limited Partnership Printed in Canada Part Number: SL6001 Rev. 13_r04...
  • Page 151 Instruction Manual Ultima Bilge 600GPH, 800GPH, 1000GPH, 1250GPH Read and understand this manual prior to operating or servicing this product. IB-123/01 (0912)
  • Page 152 INDEX Svenska ..........................3 English ........................... 6 Deutsch ..........................9 Français ..........................13 Español ..........................16 Italiano ..........................19 Part No. list ........................22 Electromagnetic Compatibility Directive 89/336/EEC EN55014-1: 1993/A:1997 /Radio disturbance Recreational Craft Directive 94/25/EEC ISO 8846: 1990/Electrical devices - Protection against ignition of surrounding flammable gases ISO 8849: 1990/Electrically operated bilge pumps ISO 10133: 1994/Electrical systems - Extra low-voltage DC installations Warranty Information...
  • Page 153 > Svenska Ultima Bilge länspump Varning: Vänligen läs igenom och följ samt- brandfara. liga anvisningar innan installation och an- vändning av denna produkt. Installation av Ultima Bilge: Koppla alltid bort spänningskällan vid in- Varning: Vid installation av Ultima Bilge, stallation, service eller underhåll av denna säkerställ att pumpen är fri från alla hinder, produkt.
  • Page 154 > Svenska monteras, säkerställ att backventilen mon- Placera fingrarna teras i Duraport innan slangen och anslut- på kretsarna ningsöppningarna installeras. Backventilen för att testa för [1 1/8” eller 1 ¼”] modellen innefattar pumpen en rostfri bricka och en klaff. För att in- Nivå, stallera backventilen, placera den rostfria parallellt...
  • Page 155 > Svenska Svart till minus (-) Brun till plus (+) (Manuell överkoppling) Vrid av (moturs) Brun/vit till plus (+) PUMP pumphjuls- (Automatisk funktion) skydd Tryck ned de 2 stiften ***Säkerställ att du har minst 25mm fritt ut- rymme från avkännarna på Ultima Bilge till Garantiinformation väggar eller omgivning.
  • Page 156 > Svenska Kopplingsschema Svart PUMP Brun 12V DC Batteri Test Cirklar Manuell Brun/vit Automatisk Säkring Kontrollpanel, 3-vägsbrytare Om du använder en 3-vägsbrytare, kan du koppla din pump så att den fungerar i den manuella vidarekopplings- eller automatiska driften. Som visas på diagrammet, anslut den svarta (-) jordade ledningen till den negativa bat- teriterminalen.
  • Page 157 > English Ultima Bilge - Automatic Bilge Pump Caution: Please read and follow all instruc- Installing the Ultima Bilge Pump: tions before installing and using this prod- uct. Caution: When installing the Ultima Bilge Always disconnect power sources dur- Pump, make sure that pump is clear of all ing installation, servicing or maintenance obstacles, especially near the detector of this product.
  • Page 158 > English make sure to install the check valve before Place fingers on circles to test the installing the hose and ports. The check pump valve for the [1 1/8” or 1 ¼”] model will include a stainless steel washer and a flap- Level, per.
  • Page 159 > English Black to negative(-) Brown to positive (+) (Manual override) Lock impeller guard by twisting counter Brown/white to positive (+) PUMP clockwise (Automatic operation) Depress (2) tabs ***Make sure to have at least 1 inch [25MM] of clearance from the sensors on the Ultima Warranty Information Bilge pump to any wall or souroundings.
  • Page 160 > English Wiring Scheme Black PUMP Brown 12V DC Battery Test Circles Manual Brown/White Automatic Appropriate inline fuse Three way panel switch If you are using a 3-way switch, you can wire your pump to operate in the manual over- ride or automatic operation.
  • Page 161 > Deutsch Ultima Bilge -Lenzpumpe Vorsicht: Bitte lesen und befolgen Sie vor der Installation der Ultima-Lenzpumpe: Installation und Einsetzung dieses Produktes alle Anweisungen. Vorsicht: Stellen Sie bei der Installation Trennen Sie das Produkt während der In- der Ultima-Lenzpumpe sicher, dass es keine stallation, Instandhaltung oder...
  • Page 162 > Deutsch stallieren. Für 1 1/8”-Modelle befestigen Sie Setzen Sie ihre Finger auf die Kreise, Ihren Schlauch über dem Gewindeanschluss um die [1 1/8” oder 1 ¼”]. Verwenden Sie einen Pumpe Schlauch aus rostfreiem Stahl. Falls Sie ein zu prüfen. optionales Rückschlagventil installieren, stel- Eben, len Sie sicher, dass Sie das Ventil am Dura-...
  • Page 163 > Deutsch Schwarz an negative(-) Verschließen Sie den Braun an positiv(+) Antriebs- (Manuelle Steuerung) radschutz, indem Sie ihn gegen Braun/Weiss den Uhrzeiger- PUMPE an positive (+) sinn drehen (Automatikbetrieb) Drücken Sie die (2) Verschlussnasen *** Stellen Sie sicher, dass Sie einen Abstand von mindestens 1 Zoll [25 mm] von den Sen- soren der Ultima Lenzpumpe zu jeglichen Wän- den oder der Umgebung haben.
  • Page 164 > Deutsch Schaltplan Schwarz PUMPE Braun 12V Gleich- strombatterie Prüfkreise Manuell Braun/Weiss Automatisch Inline Sicherung Dreiwegeschalter Mit einem Dreiwegeschalter kann die Pumpe sowohl manuell als auch automatisch be- tätigt werden. Wie aus der Abbildung hervorgeht, wird der schwarze (-) Masseleiter an den Minuspol der Batterie angeschlossen.
  • Page 165 > Français Ultima Bilge - Pompe de Fond de cale Ultima Bilge Attention: Veuillez SVP lire et suivre toutes Installation de la pompe de fond de cale les instructions avant l’installation et l’usage Ultima Bilge: de ce produit. Toujours déconnecter l’alimen- tation électrique durant les travaux d’instal- Attention: Lors de l’installation de la pompe de lation, d’entretien ou de maintenance de ce...
  • Page 166 > Français 1/8” ou 1 ¼”]. Utilisez des brides pour tuyaux Mettez les doigts sur les cercles pour en acier inoxydable pour maintenir le tuyau essayer sur les raccords. Si vous installez un clapet la pompe de anti-retour optionnel, assurez-vous d’ins- taller le clapet de anti-retour avant d’installer Niveau, le tuyau et les raccords.
  • Page 167 > Français Noir au negatif(-) Verrouillez le capot de Brun au positif(+) la turbine (Fonctionnement en le pivotant manuel prioritaire) dans le sens POMPE contraire des Brune/Blanc au aiguilles positif (+) d’une montre (Fonctionnement automatique) Appuyer sur les (2) tirettes ***Assurez-vous d’avoir au moins 1 pouce [1 inch = 25MM] de distance entre les capteurs de la pompe de fond de cale Ultima Bilge et...
  • Page 168 > Français Tableau de câblage Noir POMPE Brun − 12V DC Batterie Circuit de test Manuel Brun/blanc Arret Auto- Fusible matique Panneau d’interrupteur a trois voies Si vous utilisez une interrupteur à trois voies, vous pouvez câbler votre pompe de manière à...
  • Page 169 > Español Ultima Bilge - Bomba de Desfonde Ultima Cuidado: Por favor, lea y siga todas las Asegúrese de usar el tamaño de fusible instrucciones antes de instalar y usar este apropiado recomendado por el modelo de producto. su bomba. Usar el fusible equivocado pue- Desconecte siempre las fuentes de ener- de provocar daños personales, daños a la gía durante la instalación, el servicio o...
  • Page 170 > Español Para los modelos de descarga de ¾” pon- está hecho de Nitrilo que solo se usa para ga su tubería flexible sobre el Duraport. aplicaciones de agua. La válvula de control Use abrazaderas de acero inoxidable para también reducirá el flujo de la bomba. El flu- asegurar la tubería flexible.
  • Page 171 > Español namiento de la bomba ponga dos dedos acumulado en el filtro también. Después sobre las áreas circulares levantadas en de que el propulsor esté limpio, vuelva a la parte trasera de la bomba. Después de poner la seguridad del propulsor alineando un corto espacio (5 segundos), la bomba las lengüetas con las ranuras y girando al debería encenderse.
  • Page 172 > Español Tabla de cableado Negro BOMBA Marrón − 12V DC Battería Círculos de prueba Manual Marrón/ Blanco Automático Fusible Interruptor del panel de trés vías Si está usando un interruptor de 3-vías, puede cablear su bomba para funcionar de forma manual o automática.
  • Page 173 > Italiano Ultima Bilge - Pompa di sentina Ultima Attenzione: prima dell’installazione e dell’uso Installazione della pompa di sentina Ultima: di questo prodotto vi preghiamo di leggere e seguire attentamente tutte le istruzioni. Attenzione: Durante l’installazione della pom- Interrompete sempre la corrente elettrica pa di sentina Ultima, assicuratevi che la pompa durante l’installazione o la manutenzione di sia libera da ogni tipo di ostacolo, in particola-...
  • Page 174 > Italiano il flessibile ai fori. Se desiderate montare la Mettete le dita sui cerchi valvola di sicurezza opzionale, assicuratevi per testare di installarla prima di fissare il flessibile ai la pompa fori. La valvola di controllo per il modello [1 1/8”...
  • Page 175 > Italiano Nero per il negativo(-) Chiudere la custodia del Marrone per il positivo girante (passaggio all’inter- ruotando vento manuale) in senso POMPA antiorario Marrone/bianca per il positivo (funzionamento automatico) Premere (2) linguette ***Assicuratevi che ci sia almeno 1 pollice [25 mm] di spazio libero tra i sensori della pompa di sentina Ultima e qualsiasi pare- Garanzia...
  • Page 176 > Italiano Schema elettrico Nero POMPA Marrone − 12V DC Batteria Circolo di testo Manuale Marrone/ Spento Bianco Automatico Fusible Pannello interrut- tore a tre uscite Se si usa un interruttore a 3 uscite, collegare la pompa per funzionare in modo manuale o automatico.
  • Page 177 Technical Specifications: Part No. Dimensions: L=5.60” [142 MM] Part Number Description W=3.25” [82 MM] 32-47258 Ultima Bilge 600 H=4.15”[105 MM] Weight: 1.45 LBS [0.66 KG] 32-47259 Ultima Bilge 800 Material of 32-47260 Ultima Bilge 1000 construction: Seal: Lip Seal 32-47261 Ultima Bilge 1250 Fuse Size: 5A @ 12 VDC...
  • Page 178 Besök www.johnson-pump.com för mer information om vår världsomspännande organisation, våra godkännanden, certifieringar och lokala representanter. SPX Corporation förbehåller sig rätten att ändra design och material utan föregående avisering. Designelement, konstruktionsmaterial och dimensioner som beskrivs i denna bulletin gäller endast som information och skall alltid bekräftas skriftligt för att vara gällande. Für weitere Informationen über unsere weltweiten Standorte, Zulassungen, Zertifizierungen und unsere Vertreter vor Ort, besuchen Sie bitte unsere Webseite: www.johnson-pump.com.
  • Page 179 Instruction Guide Models 401C, 403C, 405C, 401STC, 403STC, 405STC, 401FC, 403FC, 405FC Replacement motors 45DR, 46DR,47DR Tournament Series Dimensions in inches (mm) Livewell/Baitwell Pumps 2.76 Models Models Models 2.76 (70) (70) 401 FC 401 C 401 STC Description 403 FC 403 C 403 STC 405 FC...
  • Page 180 Mounting the Pump 2. Install a thru-hull pickup tube with a filter grate to prevent debris from entering the seacock and the pump. Use a (Models 401C, 403C, 405C, 401STC, marine sealant on the flat surface of the thruhull where it will be in contact with the outside surface of the boat and 403STC 405STC) around the threaded tube on both sides of the hull.
  • Page 181 31295 / 31395 - SERIES AUTOMATIC WATER SYSTEM PUMP FEATURES • Smooth Flow • Self-Priming up to 10 feet (3m) • Dry running capability • Soft noise absorbing mounts • Snap-fit port fittings • Built-in bypass — less pulsation • Reduces need for accumulator tank •...
  • Page 182 FIG. 2 FIG. 1 INSTALLATION STEP 3 STEP I Slide rubber mounts fully into 4 mounting tracks. Remove shipping plugs from pump ports. There may be slight STEP 4 amount of water that drains out of the pump as all pumps are Mount pump horizontally in an accessible location or vertically with tested at the factory before shipment.
  • Page 183 FIG. 4 EXPLODED VIEW AUTOMATIC WATER SYSTEM PUMP SERVICE PARTS SERIES SERIES KEY# DESCRIPTION 31395 - XXXX 31295 - XXXX Pressure Switch (25 psi) 18916-1025 18916-1025 (40 psi) 18916-1040 (50 psi) 18916-1050 Pumphead Assembly (25 psi) 18914-1025 18914-0025 (40 psi) 18914-1040 (50 psi) 18914-1050...
  • Page 184 Sanitizing Potable water systems require periodic maintenance to deliver a consistent flow of fresh water. Depending on use and the environment the system is subjected to, sanitizing is recommended prior to storing and before using the water system after a period of storage.
  • Page 185 — 31595-SERIES — 31600-SERIES WATER SYSTEM PUMPS — 31620-SERIES — 31630-SERIES PAR-MAX 2+ – 2.8 GPM (10.6 LPM) PAR-MAX 3 – 3.5 GPM (13.2 LPM) PAR-MAX 4 – 4.3 GPM (16.3 LPM) FEATURES • Self-Priming to 10 ft. (3 m) •...
  • Page 186 INSTALLATION QUICK EASY INSTALLATION VERSATILE SNAP-IN PORTS Shower Sink Hot Water Water Line Heater Check Cold Water Sink Valve Line Tank Fill Vent Accumulator Tank Pumpgard™ Strainer Water Supply Tank City Water Intake Pressure Regulator Water Pressure Pump MOUNTING switch is positive. Black wire from the motor is negative. The PAR-MAX pumps are self-priming and may be locat- Select wire size from chart below.
  • Page 187 WARNING: DISCONNECT POWER TO PUMP AND OPEN VALVE TO RELIEVE WATER PRESSURE PRIOR TO SERVICING PUMP EXPLODED VIEW * Service kit includes Keys 2, 3 and 4B, C, D and 8 DESCRIPTION 31595-SERIES 31600-SERIES 31620-SERIES 31630-SERIES Upper Housing XXXXX-0092 18910-4040 18910-4040 18910-4040 18910-4040...
  • Page 188 TROUBLESHOOTING PUMP FAILS TO TURN OFF AFTER ALL FIXTURES PULSATING FLOW – PUMP CYCLES ON AND OFF ½ Restricted pump delivery. Check discharge lines, fit- ARE CLOSED ½ Empty water tank. tings and valves for undersizing or clogging. Clean ½ Punctured pump diaphragm (water leak). screens in faucets.
  • Page 189 50890 Waste Pump Pompe d’eaux usées Fäkalienpumpe Pompa di scarico Afvoerpomp Tömningspump Bomba para desechos...
  • Page 190 Waste Pump Robust Single Diaphragm Design Features Flexible installation No filter required Compact and simple design Self-priming to 3m (10ft) 12v and 24v variants Dry running capability Connections for 38mm (1 ") ports Up to 19 lpm (5 US gpm) flow Specifications Suction Lift: 3 meters (10ft) Relevant Standards:...
  • Page 191 Maintenance WARNING: Always disconnect pump from power supply. Check all electrical connections periodically, particularly in salt water areas. Corrosion can cause loss of performance or non- operation in extreme cases. The motor should be protected with a corrosion inhibiting spray and any rust should be removed and the motor repainted.
  • Page 192 Pompe d’eaux usées Modèle résistant à diaphragme unique Caractéristiques Flexibilité d’installation Ne nécessite pas l’emploi de filtre Modèle compact et simple Auto-amorçante jusqu’à 3 mètres Disponibles à 12 v et 24 v Capacité de fonctionnement à vide Raccords pour tuyaux de 38 mm Débit maximum de 19 l/minute Spécifications Hauteur d’aspiration : 3 mètres...
  • Page 193 Maintenance AVERTISSEMENT : on doit toujours couper l’alimentation électrique de la pompe. Vérifier périodiquement tous les raccordements électriques, en particulier en milieux salins. Dans des cas extrêmes, la corrosion risque d’affecter le rendement ou la mise hors service. Il est nécessaire de protéger le moteur avec un inhibiteur de corrosion et d’enlever les moindres traces de rouille avant de repeindre le moteur.
  • Page 194 Fäkalien- pumpe Robustes Design mit Einfachmembran Hauptmerkmale Flexible Installation Kein Filter erforderlich Kompakte und einfache Konstruktion Trocken Selbstansaugend bis zu 3m Erhältlich für 12 Volt und 24 Volt Trockenlaufsicher Anschlüsse 38mm Leistung bis zu 19 l/min Spezifikation Saughöhe: 3 Meter Normen: ISO 8846 MARINE und USCG Regulations for Ignition Protection...
  • Page 195 Wartung ACHTUNG: Immer die Pumpe vom Stromnetz trennen! Alle elektrischen Anschlüsse in regelmäßigen Abständen überprüfen, dies gilt vor allem in Salzwasserbereichen. Korrosion kann zu Leistungsverlust oder in extremen Fällen zu einem Ausfall der Pumpe führen. Der Motor sollte mit einem korrosionshemmenden Spray geschützt werden;...
  • Page 196 Afvoerpomp Robuust Eénmembraan Ontwerp Kenmerken Flexibele installatie Geen filter vereist Compacte en eenvoudige vormgeving Zelfaanzuigend tot 3m 12V en 24V modellen Droogloopvermogen Aansluitingen voor 38mm poorten Debiet maximaal 19 l/min Specificaties Aanzuighoogte: 3 meter Van toepassing zijnde normen: ISO 8846 MARINE en USCG voorschriften voor explosieveiligheid ISO 8849 MARINE Lenspompnorm Gebouwd conform ISO 15083 Specificatie...
  • Page 197 Onderhoud WAARSCHUWING: Pomp altijd van de stroombron losmaken. Alle electrische aansluitingen periodiek controleren, speciaal in de nabijheid van zeewater. Corrosie kan lager rendement en in extreme gevallen, uitvallen van de pomp tot gevolg hebben. De motor is met een speciaal corrosiewerend middel behandeld. Mocht er onverhoopt toch roestvorming opkomen, deze verwijderen en de motor opnieuw verven.
  • Page 198 Pompa di scarico Robusto design a singola membrana Caratteristiche Flessibilità di installazione Nessuna necessità di filtro Design semplice e compatto Autoadescante fino a 3m Modelli da 12 e da 24volt Capacità di funzionamento a secco Raccordi per sbocchi da 38mm Portata fino a 19 litri al minuto Specifiche tecniche Altezza di aspirazione: 3 metri...
  • Page 199 Manutenzione AVVERTENZA: Staccare sempre la pompa dall’alimentazione elettrica. Controllare periodicamente tutti i collegamenti elettrici, soprattutto nelle zone affette da acqua di mare. La corrosione può infatti provocare perdite di rendimento o, in casi estremi, il mancato funzionamento. Il motore dovrà essere protetto con uno spray anticorrosione, avendo cura di eliminare tutte le eventuali tracce di ruggine e di riverniciare il motore.
  • Page 200 Tömning- spump Robust membranpump för tömning av septiktank. Särdrag Flexibel installation Inget behov av filter Kompakt och enkel design 12V och 24V utförande Torrkörningssäker 38mm anslutningar Flöde 19 liter/min Specificationer Sughöjd 3 m Gällande normer ISO 8846 MARIN och USCG förordningar för antändningsskydd ISO 8849 MARIN länspumpstandard Byggd enligt ISO 15083 specifikation...
  • Page 201 Underhåll VARNING! Koppla alltid loss ifrån ström- försörjningen innan demontering. Kontrollera alla elektriska anslutningar regelbundet, i synnerhet i saltvattenområden. Korrosion kan leda till försämrad funktion eller ingen funktion alls i extrema fall. Motorn bör skyddas med korrosionsskyddande spray, eventuell rost ska avlägsnas och motorn målas om.
  • Page 202 Bomba para desechos De diafragma único de diseño sólido Características Instalación flexible No requiere filtro Diseño compacto y simple Autocebadora hasta 3m Variantes de 12v y 24v Capacidad para funcionar en seco Conexiones para puertos de 38mm Caudal de hasta 19 lpm Especificaciones Altura de aspiración: 3 metros Estándares pertinentes:...
  • Page 203 Mantenimiento ADVERTENCIA: Siempre desconecte la bomba del suministro eléctrico. Controle todas las conexiones eléctricas periódicamente, en particular en las zonas de agua salada. La corrosión puede causar pérdida de prestaciones de la bomba y en casos extremos interrupción total del funcionamiento. Se deberá proteger el motor con un roc inhibidor de corrosión y se ío...
  • Page 204 Rotation of Pump Head Rotation of Ports...
  • Page 205 EXPLODED VIEW Part Numbers Model Voltage Fuse Sizes 50890-1000 50890-1100 Service Kit (Includes*) SK890 Service Kit - Waste Pump Description *Quantity in Kit Bracket Bush Clamp Bottom Clamp Top Con Rod Con Rod Plate Cover Diaphragm Hex Head Screw Hex Head Screw Motor Assembly Screw Recessed Pan Head Socket Head Screw...
  • Page 206 DIMENSIONAL DRAWING mm (inches) Jabsco, 1 Kondelin Road, Cape Ann Industrial Park, Gloucester, MA 01930 Tel: +1 978 281 0440 Fax: +1 978 283 2619 Jabsco, Bingley Road, Hoddesdon, Hertfordshire EN11 0BU Tel: +44 (0) 1992 450 145 Fax: +44 (0) 1992 467 132 Fluid Products Canada, CANADA 55 Royal Road, Guelph, Ontario N1H 1T1...
  • Page 207 WE MAKE THE BEST BOATS BETTER! ™ The world leader in trim tab, trolling motor and hatch lift innovation. OWNER’S MANUAL Featuring NEW waterproof Deutsch connectors!
  • Page 208 Lenco Electric Actuators Lenco power explained… The entire Lenco Actuator is fully submersible, The entire Lenco Act uator is fully submersible, maintenance-free and sealed for life l d f 6 foot leads with Deutsch connectors Corrosion proof, water tight Vandar top cap and mounts stand up to severe loads Buna-N SBR O-ring ensures absolute water-tight seal...
  • Page 209 CONGRATULATIONS! You have just purchased the finest, performance trim tab system in the world! Welcome to the future. Lenco Trim Tabs make the single most important difference in the way your boat rides and performs. Lenco Trim Tabs make your boat ride smoother, drier, faster, and safer with increased fuel efficiency whether on a small skiff or a mega-yacht.
  • Page 210 Contents Trim Tabs Operation ....... . . 5 Special Conditions ......6 Safety .

  • Page 211: Trim Tabs

    Trim Tab Operation Trim Tab Operation The Lenco Tactile Switch Lenco Trim Tab kits include two stainless steel is based on the position planes, two electromechanical actuators and of the bow. all mounting hardware for installation. (See available switch options on page 16.) The trim Lowers Lowers tabs operate independently of one another to...

  • Page 212: Special Conditions

    Trim Tab Operation SPECIAL CONDITIONS HEAD SEA Head Sea — Lower both tabs slightly by pressing BOW DOWN on both sides. This brings bow down while maintaining speed. This adjustment allows the hull of the boat to absorb the impact of the waves, resulting in a more efficient and smoother ride.

  • Page 213: Troubleshooting

    Trim Tab System Parts & Troubleshooting Stainless steel blade with hinge #20141-001 (B-9x12 dimensions of tab Electromechanical Actuator #101, #101 XD, #101 XDS, #102 XD Upper mounting bracket #15085-001 (116) Space saver upper mounting bracket #50225-001 (117) (optional) Lower mounting bracket #50014-001 (119) RetroFit Kit bracket #15085-001 (116)
  • Page 214 Trim Tab Installation Instructions Trim Tab Installation Instructions Warning: The following instructions contain important safety information and should be followed carefully. Failure to do so may result in injury and will void warranty. Please read through the instructions in their entirety prior to beginning installation! TOOLS AND MATERIALS LIST 1.
  • Page 215 Trim Tab Installation Instructions Trim Tab Installation Instructions 5/8" (1.59 cm) (for a 9" trim tab) and Standard Mount 3/4" (1.9) (for a 12" trim tab) above Fig. 2 the straight edge when held to the hull (see Fig. 2). When the trim tab is at the appropriate level, transfer 14"...

  • Page 216: Installation Instructions

    Trim Tab Installation Instructions Installation Instructions continued from page 9. the helm is clear of wires and other Insert the actuator cable through the transom. With the actuator loosely equipment that could be damaged. supported, start the provided #14 x Using the template on page 35, drill 1-1/4"...
  • Page 217 Trim Tab Warranty Lenco Trim Tabs, Switches and replacement, you will be required to secure the replacement part Bennett RetroFit Kits carry a with a credit card prior to shipment 3-year limited warranty from (Visa, MasterCard, American the date of original purchase. Express, Discover).

  • Page 218: Switch Template

    Switch Wiring #15069-001 (124SSR) # 15069-001 (124SSR) Switch Template Page 27 Note: In all cases, make sure control box is mounted with wires facing down toward deck. Lenco Marine...
  • Page 219 Switch Wiring #15070-001 (123SC) # 15070-001 (123SC) Note: In all cases, make sure control box is mounted with wires facing down toward deck. Owner’ s Manual...
  • Page 220 Dual Station Switch Wiring Switch Template Page 27 Note: In all cases, make sure control box is mounted with wires facing Lenco Marine down toward deck.
  • Page 221 Dual Actuator Switch Wiring # 15071-001 (123DRSC) Note: In all cases, make sure control box is mounted with wires facing Owner’ s Manual down toward deck.

  • Page 222: Optional Switches

    Optional Switches Complete your trim tab system with the latest switch technology — totally waterproof, maintenance-free, easy-to-install tactile switches. Lenco Switch Options #1 5069-001 (124SSR) – Standard Tactile Switch w/Retractor for all single actuator 12-volt trim tab systems #1 5070-001 (123SC)- L.E.D. Indicator Tactile Switch w/Retractor and Self-Check for all single actuator 12- or 24-volt trim tab systems #1 5071-001 (123 DRSC) - Dual Actuators L.E.D.

  • Page 223: Operation

    Switch Operation SWITCH OPERATION bottom to top to indicate self test at power up. If there is a problem with The operation of the indicator switch an actuator connection the L.E.D. is based on the position of the bow. displays shows every other light To lower the starboard bow, press red ”ON“...

  • Page 224: Installation Instructions

    RetroFit Kit for Bennett Trim Tabs Installation Instructions Electric RetroFit Kit for Bennett Trim Tabs Installation Instructions Lenco Marine’s RetroFit Kit is designed as a direct replacement for the Bennett 4-ring standard trim tab actuator. Note: Bennett Joystick Control can not be retrofitted to the Lenco Actuators.
  • Page 225 RetroFit Kit for Bennett Trim Tabs Installation Instructions Lenco wire feeds through existing oil line hole in transom Lenco upper mounting bracket fits existing Bennett mounting Existing Bennett holes lower actuator bracket Existing Bennett trim tab plane and hinge recommend using 3M 5200 adhesive 7) Now you will need to hook up the caulking to bed the upper bracket Lenco Actuator wires inside the...

  • Page 226: Wiring Instructions

    RetroFit Kit for Bennett Trim Tabs Wiring Instructions Wiring Instructions for Electric RetroFit Kit for Bennett Trim Tabs 1) Remove all wires and all jumpers BOW DOWN should extend the (brass strips) on Bennett factory tabs while BOW UP should retract switch and discard.

  • Page 227: Upgrading And Retrofitting

    Upgrading and Retrofitting Upgrading and Retrofitting Standard Tab to Troll’n Tab A 9x12 trim tab can be upgraded to 9x12 Troll’n Tab. Standard Tab Blade Upgrade For a larger trim tab blade a 9x12 blade can be retrofitted with a 12x12 blade. Edge Mount Kit Upgrade Since the placement of the upper bracket is lower then a standard mount, an edge mount can be retrofitted only with another edge mount trim tab.

  • Page 228: Actuators

    Actuators " " The 101 XD Actuator (6.35 cm) (6.35 cm) The 101 Actuator is used mostly with HD, XD, High Standard kits. Strong tabs. 101 Actuator 101 XD Actuator " stroke Overall length tip to " stroke " " tip = 12 inches Overall length tip to...
  • Page 229 Hatch Lift Warranty Lenco Hatch Lifts carry a an immediate replacement, you will be required to secure the 2-year limited warranty from replacement part with a credit the date of original purchase. card prior to shipment (Visa, When possible, please refer to MasterCard, American Express, our troubleshooting guide on our Discover).
  • Page 230 Hatch Lifts — Installation/Operation Lenco Hatch Lift Installation/Operation Due to the many different variables involved S = Short. All part numbers ending in S have the same stroke but in a 4" (10.16 cm) with the numerous applications for Lenco shorter length.

  • Page 231: Hatch Lifts

    Hatch Lifts — Mounting/Parts Lenco Hatch Lift Mounting LBS/KG Length IN/CM Length IN/CM Hatchlift YxW÷X=Force 1. Follow the chart above to figure out not bind when fully closed. The hatch load on the hatch lift. Maximum load lift does not stop pulling until it has is 500 lbs.

  • Page 232: Product Summary

    Product Summary Standard Trim Tab Kits connectors, two stainless steel blades, and all mounting hardware. See switch selections on page 16 for available options Switches sold separately. See available options on page 16 TT 9x12 NS TT 12x9 ENS TT 12x12 ENS Performance Tab Kits Standard Performance and Deutsch connectors, two 12-gauge electro-polished stainless steel blades and all...

  • Page 233: Switch Template

    Product Summary/Switch Template High Performance Tabs - Single & Dual Actuator ram with 3/8" (.95 cm) SS bolts, two 7-gauge flat-304 electro-polished stainless blades. super duty hinge with 3/8" (.95 cm) hinge pin Dual Actuator System : #15050-101 (21" x 14"), #15051-101 (25" x 14") High Performance Tabs - Single &...
  • Page 234 DON’T WORRY… we’ve got your back. 8-07...

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