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Edgewater Networks 240IS Owner's Manual

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240IS
240IS InShore Center Console
OWNER ASSISTANCE
MANUAL
Revised 2014

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  • Page 1 240IS 240IS InShore Center Console OWNER ASSISTANCE MANUAL Revised 2014...
  • Page 2 240IS SPECIFICATIONS LENGTH: 24’ (7.3m) BEAM: 8’6” (2.6m) DRAFT (boat only): 13” (33cm) BOAT WEIGHT: 2700lbs (1225kg) WEIGHT CAPACITY: 3000lbs (1360kg) PERSON CAPACITY: PERSON WEIGHT: 1200lbs (544kg) FUEL CAPACITY: 70gal (264.98L) TRANSOM HEIGHT: 25” (63.5cm) ENGINE SETBACK: 10” JACKPLATE MAX POWER:...
  • Page 3 Dear EdgeWater 240 IS Owner: Congratulations on purchasing one of the finest small boats ever built. It has been constructed with care from the finest available materials. At EdgeWater we take great pride in the quality and craftsmanship that goes into each boat, large or small. We believe you’ll have many years of enjoyment from your new EdgeWater and thank you for entrusting your leisure time to one of our fine products.

  • Page 4: Service Information

    Service Information Please fill out the information below completely. It will help us in assisting you in the event your EdgeWater needs service. Customer Name ______________________________________________________________________ Address _____________________________________________________________________________ City __________________________________________ State Phone _________________________Cell _____________________Business _____________________ E-mail Address _______________________________________________________________________ Dealer Name _________________________________________________________________________ Address _____________________________________________________________________________ City ___________________________________________ State ______ Zip ______________ Phone _________________________________________ Fax __________________________________...

  • Page 5: Table Of Contents

    Table of Contents Chapter 1 General Information ..............6 1.1 General ..........................6 1.2 Owner / Operator Responsibilities ..................6 Chapter 2 Helm Control Systems ............. 7 2.1 General ..........................7 2.2 Steering System ......................... 7 2.3 Engine Throttle and Shift Controls ..................7 Chapter 3 Propulsion System ..............
  • Page 6 8.1 Required Safety Equipment .................... 17 8.2 Suggested Safety Equipment - Inshore ................18 8.3 Suggested Safety Equipment – Offshore ................. 18 Chapter 9 Safe Operation ............... 19 9.1 Pre-Cruise Check List ...................... 19 9.2 Basic Rules of the Road ....................20 9.3 Safe Operation .........................

  • Page 7: Chapter 1 General Information

    1/General Information 1.1 General The EdgeWater 240IS is a semi-custom offshore fishing vessel designed to be powered by a single outboard engine. 1.2 Owner / Operator Responsibilities Registration Registering your boat is important to you. Federal Law requires that all powered, undocumented vessels be registered in their state of principal use.

  • Page 8: Chapter 2 Helm Control Systems

    2/Helm Control Systems 2.1 General The helm station is the control center for the boat. The main control systems are the engine throttle and shift controls, the steering system, and the trim tab controls. These provide the operator the ability to control speed, direction, boat trim, and attitude. Each manufacturer provides manuals on the operation and use of their systems.

  • Page 9: Chapter 3 Propulsion System

    Do not bring the throttle back abruptly to stop the boat unless it is an emergency. Allow time for the engine RPM to come down to idle before shifting to reverse or severe gearbox damage could occur. PLEASE REFER TO YOUR ENGINE OWNER’S MANUAL FOR FURTHER OPERATIONAL PROCUDURES FOR YOUR OUTBOARD.

  • Page 10: Engine Cooling System

    Do not paint your outboard’s lower unit with paints designed for boat hulls. Some can cause severe damage to your engine. Check with your engine manufacturer to get their recommendation. Do not attempt control adjustments unless you are very familiar with their function, operation and adjustment.

  • Page 11: Engine Power Tilt And Trim

    3.4 Engine Power Tilt and Trim The power tilt and trim system on your outboard provides the ability to optimize the running angle of your EdgeWater 240 IS to allow for load and sea conditions. Moving the outboard lower unit toward the transom is generally referred to as trimming “in”, while moving the outboard lower unit away from the transom is referred to trimming “out”.
  • Page 12 Temperature Gauge This is designed to monitor the operating temperature of your engine’s cooling system. A sudden rise from the normal should be investigated to determine if there is an obstruction in the cooling system. Water Pressure Gauge This gauge measures pressure in the engine cooling system. If the pressure changes from the norm it could indicate a complete or partial blockage in the system or a water pump problem.

  • Page 13: Chapter 4 Fuel System

    Instrument Maintenance Your instrument faces should be periodically cleaned to keep them free of salt and atmospheric debris. The ignition switches should be periodically sprayed with a contact cleaner/lubricant to keep them free of corrosion and dirt. 4/ Fuel System 4.1 General All fuel systems and components on your EdgeWater 240 IS have been checked and each fuel tank has been pressure tested.

  • Page 14: Fuel System Maintenance

    4.6 Fuel Filters A fuel filter is installed in the transom area of your EdgeWater 240IS. This is a fuel/water separator type of filter and is designed to prevent water from entering your engine. The fuel filter element is a spin-off type element. At a minimum, this element should be replaced at the beginning of every boating season.

  • Page 15: Electrical System Maintenance

    Check that the requirement of any device you install does not exceed the rating of the circuit breaker being used. When equipped with dual batteries the boat will have a battery selector switch which provides isolation for each battery and also provides the ability to have a back-up in case of a dead or weak battery.

  • Page 16: High Pressure Washdown

    6.3 High Pressure Washdown The washdown system is comprised of a diaphragm pump mounted on the hull inside the starboard side transom access door and a washdown fitting to attach a hose. The pump is controlled by the washdown switch on the control panel. The diaphragm pump is fed through the same thru hull and high speed pickup as the livewell pump.

  • Page 17: Chapter 7 Drainage System

    7/Drainage System 7.1 General All water drains from your EdgeWater 240IS by gravity. Your boat is self-bailing at rest. It is important to check drains frequently to make sure they are clear and free flowing. Review the schematic in the Appendix and become familiar with the location of each thru-hull drain.

  • Page 18: Locker Drains

    7.5 Locker Drains On the 240 IS, there is a forward anchor locker which drains directly through the hull. There are also bow fishwell and storage lockers. The starboard locker drains onto the floor, the port drains overboard. These lockers are close the waterline of the boat. It is possible that under certain conditions sea water may enter the lockers.

  • Page 19: Suggested Safety Equipment - Inshore

    • Navigation Lights These come with your EdgeWater and meet U.S. Coast Guard requirements. It is important that you periodically check to make sure they are in working order. It is very important these be checked prior to any cruise which will keep you on the water after dark. •...

  • Page 20: Chapter 9 Safe Operation

    • A supplemental, portable VHF is also a good back-up • Sunscreen • Spare propeller and the knowledge of how to properly change it, if required • Extra clothing for changeable weather conditions • Spare anchor with sufficient line for the water depth •...

  • Page 21: Basic Rules Of The Road

    After Starting the Engine • Upon initial start-up, make sure to follow the manufacturer’s recommendations for engine break-in • Check to be sure there is a tell-tale water stream exiting the engine. • Check the gauges to determine if everything is nominal. •...

  • Page 22: Safe Operation

    Federal Waterways Marking System Aids Lateral Aids as seen from Seaward (portside green) Daymark Can Buoy Lighted Buoy (green light) Lateral Aids as seen from Seaward (starboard side red) Lighted Buoy Nun Buoy Daymark (red light) 9.3 Safe Operation Getting Underway After clearing the dock, make sure the power trim (if so equipped) is trimmed down.

  • Page 23: Towing Or Being Towed

    engine sounds or the boat feels will presage a problem. Your early attention may prevent a more serious problem. If you should strike an underwater object, bring the throttle to neutral and stop the engine. Inspect the lower unit for damage. If none is apparent, proceed as before but heighten your awareness of the engine and its operation to make sure a problem has not gone undetected.

  • Page 24: After Operation

    The approach to the dock should be at roughly a 45 angle, when possible. This approach angle allows the captain to bring the bow close to the dock, and then to use reverse, while turning the wheel toward the dock, to bring the boat to a safe, controlled stop. Never approach a dock on plane.

  • Page 25: Launching Your Boat

    When backing, remember, the bottom of the steering wheel will move in the direction the trailer will ultimately go. Backing consists of two parts, breaking the trailer by turning the vehicle’s backward motion in the opposite direction from the ultimate trailer direction, then following the trailer toward the correct direction with the tow vehicle.

  • Page 26: Chapter 10 Routine Maintenance

    10/Routine Maintenance 10.1 Exterior Hull and Deck Fiberglass When you remove the boat from the water, clean it as soon as possible. Dirt, debris and grime will come off easier while it is still wet. Use a brush and biodegradable boat cleanser. Stubborn areas may be cleaned with a non-abrasive cleaner.

  • Page 27: Engine

    On the 240IS your anchor line should have a shackle attached to the free end which is then attached to the eye in the anchor locker at all times.

  • Page 28: Swim Platform (Optional)

    Your EdgeWater 240IS should have a minimum of 150 to 200 feet of ½” three strand nylon line. If you routinely venture offshore, remember the 7 times depth rule. This may sound like a lot but if your engine fails in 100 feet of water, maintaining your position will be very important to being recovered.

  • Page 29: Storage

    12.3 Storage • It is best to store the boat inside, however if inside storage is not available, use the following guidelines in order of preference • Under awning with no boat cover • Outside under a boat cover. (Boat cover should allow ample ventilation and be removed periodically to allow moisture to disapate avoiding mildew growth and staining.

  • Page 30: Appendix

    Appendix 240IS...
  • Page 32 Hydraulic Steering System...
  • Page 42 B YST R | SE ST R | HYN UTIC H Y D R U L I C S T E E R I N G S E L E T I O N G U I D E 2 0 0 8 M A R I N E...
  • Page 43 Boating safety is everyone's responsibility. As a boater, you are responsible for having all required safety equipment, for operating your boat safety and for ensuring the safety of those on board your vessel as well as those sharing the waterways. Boaters exercising courtesy and common sense will not create a hazard, threat, stress or an irritant to themselves, to others, to the environment, or to wildlife.
  • Page 44 TABLE OF CONTENTS The BayStar & SeaStar Hydraulic Steering Systems. BayStar Outboard Steering System. BayStar Compact Application Guide SeaStar Power Assist SeaStar Outboard Steering Systems. Front Mount Steering System SeaStar Pro Steering Outboard— Catamaran 3-12 Side Mount Steering System 3-13 Splashwell Mount Steering System 3-16 SeaStar Sterndrive Systems.
  • Page 45 BayStar and SeaStar Hydraulic Steering Systems The BayStar Hydraulic Steering System is designed to add safety, reliability and comfort to single station outboard powered boats to a maximum 150HP (Total). The SeaStar Hydraulic Steering System is designed to provide that extra margin of muscle when needed. The SeaStar system easily handles Outboards, Sterndrive and Inboard boats.
  • Page 46 Teleflex Hydraulic Steering Our manual hydraulic steering systems are simple and efficient. The basic system consists of three main components; 1) the helm pump, 2) the cylinder, and 3) the hose or tubing required to connect the cylinder to the helm pump. These basic components are necessary in all applications.
  • Page 47 The objective is to match the steering system to the requirements Selecting the System of the vessel. This depends on four things; 1) hull type (ie: planing or displacement), 2) type of propulsion system in the vessel (ie: inboard, outboard, sterndrive, etc.), 3) the number of engines or rudders, 4) the total power of the engines (ie: Horsepower).
  • Page 48 System Selection Worksheet How can we help? OUTBOARD–Single up to 150HP UNDER 55mph Most economical system to meet my steering needs ..Page 1-1 We have provided the following Economical to meet my needs, PLUS less effort at check list to assist you in choosing the steering wheel than above...........Page 3-1, 3-9 your Hydraulic Steering System.
  • Page 49 Selection Guide...
  • Page 50 CHAPTER OUTBOARD STEERING BayStar ™ ˙hydraulic steering is brought to you by the manufacturers of SeaStar ® , the most trusted name in pleasure boat steering. BayStar allows you to install all of the safety, reliability and comfort of hydraulic steering onto your boats rated up to MAX.
  • Page 51 OUTBOARD–FRONT MOUNT Three easy steps to select 1) Check helm dimension. Both the Standard and Tilt helms require a 3" (76mm) cut-out hole in the dash. your BayStar System: STANDARD HELM PART# HH4314 5/8" NF THREAD 1/4" NPT FILL PORT 3/4"...
  • Page 52 OUTBOARD–FRONT MOUNT 2) Check the BayStar cylinder dimensions through the full trim/tilt range of the engine. IS THE SPLASHWELL WIDE ENOUGH? The HC4645H/47H/48H /58H require a 21" (534mm) Splashwell width. BAYSTAR CYLINDER PART# HC4645H/47H/48/H58H 2.625" (67mm) 21" (534mm) 3) Is there enough room in the splashwell for full engine tilt? Find the dimensions (A, B &...
  • Page 53 OUTBOARD–FRONT MOUNT BayStar Steering Kits BayStar Steering kits come complete with everything needed for an install, (some engines require spacer kits and/or cylinder plate change, PID# HK4200A, HK4230A see application chart on page 1-5) the compact cylinder does not require the engine manufacturer drag link for connection. For your convenience two lengths of 20' cut to fit tubing are supplied with the HK4200A and two lengths of 30' cut to fit tubing are supplied with the HK4230A kit.

  • Page 54: Baystar Compact Application Guide

    BayStar Outboard Compact OUTBOARD–FRONT MOUNT Application Guide (BayStar Compact Cylinders HC4645/47/48/58) YEAR MODEL CYLINDER NOTES FORCE 1985–DATE 90–150 HP HC4645H HONDA 1992–DATE 30–90 HP HC4645H 1998–DATE 115–130 HP HC4647H 2001–DATE 150 HP HC4645H 2003–DATE BF135 HP HC4645H JOHNSON/ 1977–1989 65–150 HP HC4648H EVINRUDE 1991–DATE...
  • Page 55 Selection Guide...

  • Page 56: Seastar Power Assist

    CHAPTER POWER ASSIST SeaStar Power Assist Pilot shown, available Summer, 2008. The Marine Industry is continually introducing heavier outboard engines, higher horse power engines, more aggressive propellers, bigger/faster boats... Boat operators are asking for increased comfort and lighter steering loads... These were the driving forces behind the design of SeaStar and SeaStar PRO Power Assist.
  • Page 57 POWER ASSIST How the System Works SeaStar P/A (Power Assist) steering uses an electronically controlled hydraulic pump to provide "Power" for your SeaStar Hydraulic Steering system. The SeaStar P/A system is comprised of two circuits: a hand operated manual system, which is the control element, and a hydraulic power pump, which is the working element.

  • Page 58: Specifications

    POWER ASSIST SeaStar P/A The P/A is designed for use in recreational marine applications in Compatibility Chart conjunction with SeaStar Hydraulic Steering. Optimal performance will be obtained when used with SeaStar 1.4, 1.7 and 2.0 cu in (1000psi) helm pumps, or, 2.0 cu in (1500 psi) SeaStar P/A PRO Hydraulic Steering. NOTICE SeaStar nylon tube may ONLY be used for the compensating line.
  • Page 59 Selection Guide...
  • Page 60 CHAPTER OUTBOARD STEERING SeaStar Outboard Hydraulic Steering offers three models of steering cylinders to suit most applications. The standard and most commonly used model is the Front Mount Steering Cylinder HC5345/47/48/58. The Side Mount Cylinder HC5370 and the Splashwell Mount Cylinder HC5380.
  • Page 61 SEASTAR FRONT MOUNT OUTBOARD STEERING SYSTEM Part# HC5345, HC5347, HC5348, HC5358 • Independent engine tilt for twin engine installations. Features • Easy steering. • 5 turns lock to lock steering response. Applications • General purpose system. • Single and multiple engine capability. •...
  • Page 62 Order Guide OUTBOARD–FRONT MOUNT NOTICE Front Mount Cylinder part# HC5345 is included in the SeaStar Outboard Steering Kits HK6400/63XX and HK7400/73XX. If your engine requires the use of a cylinder other than the HC5345 (see application guides on pages 3-5 through 3-6) you will need to purchase the individual components (helm, cylinder, hoses, etc.) separately.
  • Page 63 300HP + Outboard Installation OUTBOARD–FRONT MOUNT Recommendations With the introduction of heavier, higher horsepower engines producing more torque, Teleflex Marine has updated its recommendations across various applications (single and multiple engines, different hull types, etc.) Please read carefully to ensure that your current steering system provides the best comfort versus performance available.

  • Page 64: Seastar Outboard Steering Systems

    Single Engine Application Guide OUTBOARD–FRONT MOUNT Prior to selecting a cylinder from this application guide, please refer to page 3-4 to ensure that you are selecting the correct cylinder for your engine/boat. NOTICE Is your Splashwell wide enough? Check page 3-11 for space requirements. YEAR MODEL NOTES...
  • Page 65 Twin Engine Application Guide OUTBOARD–FRONT MOUNT Prior to selecting a cylinder from this application guide, please refer to page 3-4 to ensure that you are selecting the correct cylinder for your engine/boat. NOTICE Is your Splashwell wide enough? Check page 3-11 for space requirements. TIE BAR KITS YEAR MODEL...
  • Page 66 Triple Engine Application Guide OUTBOARD–FRONT MOUNT Prior to selecting a cylinder from this application guide, please refer to page 3-4 to ensure that you are selecting the correct cylinder for your engine/boat. WARNING Use of incorrect components on a high speed/ performance boat, may lead to bending and breaking of components resulting in steering failure causing property damage and/or personal injury.
  • Page 67 Tournament Series Tiebar Cylinders OUTBOARD–FRONT MOUNT With the power and speed increasing for performance orientated fishing boats, Teleflex Marine felt it prudent to set up a dedicated application for these types of boats. If your application calls for a dual or triple Outboard Engine configuration, is capable of speeds exceeding 55mph and runs in open water, please refer to the Tournament NOTICE...

  • Page 68: Seastar Pro Steering

    SeaStar Pro Steering Systems OUTBOARD–FRONT MOUNT SeaStar PRO Outboard Steering systems are suited for all those critical high speed, single powered outboard boats, like Bass, Flats, combo Race/Ski and other performance orientated boats capable of speeds in excess of 65mph. Before ordering it is necessary to determine the proper cylinder and helm pump for your application.
  • Page 69 SeaStar Pro Application Guide OUTBOARD–FRONT MOUNT NOTICE Is your Splashwell wide enough? Check page 3-11 for space requirements. YEAR MODEL NOTES FORCE 1985-DATE 90-150HP HC6345 HONDA 1996-DATE 150-300HP HC6345 JOHNSON/ 1977-1990 150-300HP Contact Teleflex EVINRUDE 2002-DATE 150-250HP 4-Stroke HC6345 2003-DATE 150-300HP ETech HC6345 2005-DATE...
  • Page 70 Cylinder Installation and OUTBOARD–FRONT MOUNT General Dimensions WARNING Operational interference of the steering cylinder/cylinder fittings and jackplates/transom/splashwell can occur under certain conditions. Check installation thoroughly throughout the full range of Motor Tilt, Jack Height and Trim before making final installation. If interference does occur, contact: Teleflex Canada Limited Partnership for additional information/options.

  • Page 71: Outboard-Catamaran

    Outboard–Catamaran OUTBOARD–FRONT MOUNT ENGINE MAXIMUM CYLINDER RECOMMENDED NO. OF STEERING Horsepower Limitations CONFIGURATIONS HORSEPOWER HELM PUMP WHEEL TURNS NON COUNTER-ROTATING UP TO 450HP HC5343 HH5271 HC5374 HH5272 COUNTER-ROTATING UP TO 600HP HC5343 HH5271 HC5374 HH5272 To establish whether or not this cylinder is suitable for your application, the following points should be considered: 1.
  • Page 72 SEASTAR SIDE MOUNT OUTBOARD STEERING SYSTEM Part# HC5370 Features • Ease of installation. • Alternative to Front Mount Cylinder. • Unbalanced cylinder with 4.8/5.7 turns lock to lock. • Suitable for installation in shallow splashwells. • Suitable for use on engines fitted with power steering. Applications •...
  • Page 73 Order Guide OUTBOARD–SIDE MOUNT DESCRIPTION MODEL PART REF. ENGINE/ CYLINDER NUMBER PAGE # CONFIGURATION SINGLE ENGINE CYLINDER SIDE MOUNT HC5370 HELM * SEASTAR I- STANDARD HH5271 (SINGLE CYLINDER) HOSE KIT OUTBOARD HOSE HO51_ _ 10-2 APPLICATIONS UP TO 300 HP MAX SEASTAR OIL HA5430 11-1...
  • Page 74 General Dimensions OUTBOARD–SIDE MOUNT Tie Bar for Side Mount Cylinders Part# HO5009 ENGINE CENTRE DISTANCE MAXIMUM: 36" (914mm) MINIMUM: 26" (660mm) PART# HC5370 0.75" (19mm) AT 3/8" COMPRESSION FITTING FULL RETRACTION 1.5" DIA (38mm) 1.5" (38mm) 9" (229mm) AT 13" (330mm) FULL EXTENSION LINK ARM SUPPLIED BY ENGINE MANUFACTURER...
  • Page 75 SEASTAR SPLASHWELL MOUNT OUTBOARD STEERING SYSTEM Part# HC5380 NOTICE Not for use with SeaStar Pro Helms. Features • Light duty alternative to front & side mount cylinders. • Unbalanced cylinder with 5.5/6.5 turns lock to lock. • Fits engines with/without support (steering) tube. Applications •...
  • Page 76 Order Guide OUTBOARD–SPLASHWELL MOUNT The splashwell mount cylinder (part no. HC5380) can be used on all engines complying with ABYC P17/NMEA/BIA standards provided they have a threaded attachment hole (3/8" – 24 UNF thread) in the steering arm. Not suitable for use on engines fitted with factory power steering.
  • Page 77 General Dimensions OUTBOARD–SPLASHWELL MOUNT Mounting Configuration Tie Bar Kit# HO5010 36" (914mm) MAXIMUM ENGINE CENTRE DISTANCE 26" (660mm) MINIMUM ENGINE CENTRE DISTANCE PART# HC5380 NOTICE DO NOT use a PRO Helm pump with this, or any other unbalanced steering cylinder. Selection Guide 3-18...
  • Page 78 CHAPTER STERNDRIVE STEERING Features • Easy installation. • Simple autopilot interface. • Simple multiple steering station connection. Applications • Fits most power and non-power assist sterndrives. • Single and multiple drives. How to select a steering 1) From the order guide on page 4-2 select the drive configuration based on the number of drives.
  • Page 79 Order Guide STERNDRIVE STEERING SYSTEM COMPONENT MODEL PART PAGE CONFIGURATION DESCRIPTION REF # SINGLE & DUAL STERNDRIVE CYLINDER SEE APPLICATION GUIDE HELM * SEASTAR I STANDARD (SEE NOTE 1) HH5271 (For dual sterndrive applications use ** SEASTAR II-STANDARD (SEE NOTE 2) HH5272 engine manufactures supplied tie bar.) SEASTAR OIL...
  • Page 80 Application Guide STERNDRIVE STEERING ENGINE STEERING ENGINE/DRIVE YEAR CYLINDER DESCRIPTION NUMBER TURNS NOTES MANUFACTURER CONFIGURATION DESCRIPTION LOCK TO LOCK MODEL No. PART No. SEASTAR I SEASTAR II HELM HELM NON POWER TO DATE BA125-8EMV HC5330 ASSIST POWER ASSIST TO DATE 125-8EM HC5328 4.9/5.8...
  • Page 81 General Dimensions STERNDRIVE STEERING HC5332 135-7EM 12.08" (306.86 mm) 5" (127mm) REQUIRED FOR 0.25" UNRESTRICTED MOUNTING 8.85" (224.79 mm) 12.5" (317.5 mm) (6.35 mm) NOTICE If engine outdrive is NOT equipped with a torque tab on the underside of the lower leg, one must be installed to 0.625"...
  • Page 82 General Dimensions STERNDRIVE STEERING HC5329 125-8VEM NOTICE DO NOT use a PRO Helm pump with this, or any other unbalanced steering cylinder. HC5330 BA125-8EMV SEASTAR and BAYSTAR Hydraulic Steering Systems...
  • Page 83 General Dimensions STERNDRIVE STEERING HC5331 92-VPS NOTICE DO NOT use a PRO Helm pump with this, or any other unbalanced steering cylinder. HC5314 BA150-7ATM Selection Guide...
  • Page 84 STERNDRIVE STEERING Performance I/O and The K-5-B cylinder was designed for inboard/outboard boats requiring external cylinders of substantial size and strength. The K-5 cylinders Outboard Cylinders are nickel plated for aesthetics and protection against the elements. This cylinder does not include the wing plates or hardware required for mounting to the outdrive.
  • Page 85 Selection Guide...
  • Page 86 CHAPTER INBOARD STEERING Features • Regular duty aluminum cylinders. • Heavy duty brass cylinders. • Easy installation for single and dual rudder vessels. • Cylinders supplied with bleeder fittings. • Two axis articulation. • Easy autopilot interface. Four steps to select a 1) From the Application Guide on page 5-2 select the System Number appropriate for the vessel based on;...
  • Page 87 Application Guide INBOARD STEERING NOTICE Want automotive type steering? Refer to page 2-1 for Power Assist Details. BOAT LENGTH PLANING HULL DISPLACEMENT HULL SAIL UP TO SINGLE ENGINE TWIN ENGINE SINGLE ENGINE TWIN ENGINE SINGLE ENGINE PLEASURE WORK PLEASURE WORK PLEASURE WORK PLEASURE...
  • Page 88 General Dimensions–SeaStar INBOARD STEERING ATM CYLINDERS (ALUMINUM): HC5312-2/ HC5313/ HC5314 CYLINDER DIMENSIONS SPECIFIC TO MODEL CYLINDER PART BODY SHAFT MODEL DIAMETER DIAMETER BA125-7ATM HC5312 1.38" (35mm) 0.50" (12.7mm) TM CYLINDERS (BRASS): HC5318/ HC5319/HC5369 BA135-7ATM HC5313 1.50" (38mm) 0.63" (15.9mm) BA150-7ATM HC5314 1.75"...
  • Page 89 General Dimensions–Hynautic INBOARD STEERING The K-18 and K-19 balanced cylinders are double rod ended, each Universal Mount Cylinders end held in place with internal wire ties. Every cylinder is equipped K-18/K-19 with a swivel joint at each end. One provides for a fixed mount attachment point at the end of the housing to protect the moving rod.
  • Page 90 INBOARD STEERING Fixed Mount and Pivot These Brass cylinders are for larger boats up to approximately 70 ft. Tubes, ends, and external rods are brass: cylinder rods are 17-4 Mount models: stainless steel: mounts are manganese bronze. There are two K-22, K-27 and K-31 different types of mounting packages for Brass cylinders: fixed mount and pivot mount.
  • Page 91 INBOARD STEERING Large I/B Cylinders The K-8 and K-9 cylinders are double rod end, tie rod constructed hydraulic cylinders. Each has a universal mount, which allows two K-8/K-9 planes of pivot freedom. Each cylinder is equipped with a stainless steel ball joint. Porting is through two 1/4" NPT ports at each end of the cylinder.

  • Page 92: Hynautic 3-Line Inboard Steering

    CHAPTER HYNAUTIC 3-LINE INBOARD STEERING Introduction SeaStar offers rugged 3-line Hynautic Heavy Duty steering systems for most work and pleasure vessels up to 70 feet. Heavy Duty helms combine one or two bi-directional axial piston pumps with pilot check and make-up check valving. The result is a unit which prevents rudder feedback, is very efficient (even at low RPM), and is immediately adaptable to multi-station use.
  • Page 93 3-LINE INBOARD STEERING Components H-21 .........Hynautic 2.75 cu. in. helm (1" straight shaft) H-25 ......Hynautic 2.75 cu. in. helm (3/4" tapered shaft) H-42 ........Hynautic 4.0 cu. in. helm (1" straight shaft) H-42-02 ......Hynautic 4.0 cu. in. helm (3/4" tapered shaft) H-41 ........Hynautic 5.5 cu.

  • Page 94: Application Guide

    Hynautic 3-Line Inboard Steering 3-LINE INBOARD STEERING Application Guide TUBING DIAMETER WHEEL CYLINDER CYL. TO FARTHEST HELM MAX VESSEL SIZE HELM PUMP TURNS MODEL <40’ >40’ HPor AREA Planing Hulls: 35–50’ (11–15m) H-21 or H-25 HC5350 or HC5356 1/2" 5/8" 450 HP 40–50’...
  • Page 95 3-LINE INBOARD STEERING Helm Options Four helms are offered in 3 displacements, as noted in the chart at right. The H-21 helm has a 1" straight wheel shaft; H-25 has a 3/4" tapered shaft. The H-42 and H-41 helms both have a 1" straight wheel shaft. HELM PART# DISPLACEMENT RANGE RELIEF VALVE SETTING...
  • Page 96 3-LINE INBOARD STEERING Reservoir Part# R-06 4-7/8" (124mm) Capacity = 2 quarts. 9-1/2" (241mm) 13-5/8" (346mm) Relief Valve Part# MSV-21 Relief Pressure factory set to 950psi. 3-7/8" (98.5mm) 2-1/2" 1" (63.5mm) (25mm) SEASTAR and BAYSTAR Hydraulic Steering Systems...

  • Page 97: Hynautic Seal Kits

    Hynautic Seal Kits SEAL KITS SEAL KIT# DESCRIPTION Helms HS-01 H-20 Series Helms, 1978 and earlier HS-02 H-20 and H-30 Series Helms, 1979 and later HS-03 H-40 Series Helms, 1978 and earlier HS-04 H-40 Series Helms, 1979 and later HS-05 H-50 Series Helms HS-06 H-60 Series Helms...

  • Page 98: Crossover Hynautic To Seastar Steering

    Crossover Hynautic to SeaStar CROSS OVER Steering To review Advisory Notices, please view on line at www.seastarsteering.com or contact Teleflex Canada Limited Partnership directly at 604-270-6899. HYNAUTIC REPLACED WITH ADVISORY Cylinders CYLINDER SEASTAR PART# NOTICE# K-51 HC5314HY 764626 K-1-B/C HC5369HY/HYC 764624 K-2-B/C HC5373HY/HYC...
  • Page 99 Syten Hydraulic Steering Replacing or upgrading from a Syten inboard steering system to SeaStar Components. (Obsolete). Helms: The Syten helm pump should be replaced with the current model SeaStar Helm Pump HH5271 and Back mount kit HA5418. This should be done at each helm station. NOTICE Tube: The 5/16 nylon tube and fittings are obsolete and must be The Syten components were produced...

  • Page 100: Power Steering

    CHAPTER POWER STEERING POWER STEERING POWER STEERING HELM OIL RESERVOIR DRIVEN PUMP OIL COOLER OIL FILTER CYLINDER Features: • Effortless steering from docking to top speed • Responsive steering 3-1/2, turns lock to lock (or to suit) • Automatic manual back up steering •...

  • Page 101: Technical Data

    POWER STEERING Cylinder Selection Guide: * All boats over 70' should have steering loads reviewed by factory. CYLINDER PART NUMBER DISPLACEMENT HULLS DISPLACEMENT HULLS PLANING HULLS (standard) (heavy duty) SINGLE 9" x 1 CYLINDER (HC5801-2) UP TO ....50' (15m) UP TO ....40' (12m) UP TO ....65' (20m) TWIN 9"...

  • Page 102: Hynautic Trim Tabs

    CHAPTER HYNAUTIC TRIM TABS The effort required to keep large pleasure yachts and commercial Introduction boats trim and level is usually too great for most fiberglass nylon trim cylinders, even when used in multiple combinations. This is especially true when backing down hard. Based on an understanding of these forces, Hynautic offers a heavy duty brass trim cylinder powerful enough to move and maintain the position of even the largest trim planes.
  • Page 103 TRIM TABS TCS-1-01 TAB CYLINDER SYS, 24 VOLT: Order Guide Control switch 1 ea ............TC-03 Tab cyl. - cruiser 2 ea ............TK-01 NOTICE Power pump 2 ea ............TP-01 Manual 1 ea ............182037 Pressure and plate dimensional Hose - 2ft. 4 ea ............207402 requirements are to be calculated by your Naval Architect.
  • Page 104 CHAPTER HELMS The SeaStar helm pump is the heart of the hydraulic steering system. SeaStar helm pumps are the product of many years of research and experience by the world's foremost builder of manual hydraulic steering systems. Our efforts have resulted in a design which represents the ultimate in efficiency, safety and reliability, yet is easy to install and maintain.
  • Page 105 Features of SeaStar Helm Pumps HELMS Features 1 Helm rotor supported by three roller bearings. 2 Ball bearing piston race. 3 Field replaceable shaft seal. 4 1/4" NPT ports. 5 Built-in lock valve for positive rudder lock. 6 Patented bleed tubes. 7 Internal air pocket eliminates oil expansion overflow.
  • Page 106 Accessories HELMS Backplate Kit (part # HA5418) a) Used to retrofit a new Seastar standard helm in the old 4.5" (115mm) diameter hole, or b) reduce the helm protrusion from the dash by the thickness STEERING WHEEL of the dash, or c) retrofit new SEASTAR standard helm into hole cutouts for mechanical and hydraulic steering as per chart.
  • Page 107 SeaStar Helm – Order Guide HELMS SeaStar Standard Mount PART HELM DISPLACEMENT RELIEF VALVE SETTING NOTES NUMBER DESCRIPTION CU. IN./REV (CC/REV) PSI (BAR) HH5269 STANDARD MOUNT (23.0) 1000 (70) HH5271 STANDARD MOUNT (27.8) 1000 (70) HH5761 STANDARD MOUNT FULL FEEDBACK (27.8) 1000 (70)
  • Page 108 SeaStar PRO Helm – Order Guide HELMS SeaStar PRO Standard Mount PART HELM DISPLACEMENT RELIEF VALVE SETTING NOTES NUMBER DESCRIPTION CU. IN./REV (CC/REV) (BAR) HH5779 STANDARD MOUNT (27.8) 1500 (103) HH5218 STD. MOUNT, COMMERCIAL (27.8) 1500 (103) 1, 3 HH5770 STANDARD MOUNT (33.0) 1500...
  • Page 109 Standard/Rear Mount Helm HELMS Dimensions NOTICE ALL SeaStar helm pumps can be mounted horizontally to vertically and anywhere in between. In ALL cases the filler port must be in the uppermost position. STANDARD FRONT MOUNT HELM PUMPS 1/4" NC STUDS (4) 3/4"...
  • Page 110 Tilt/Sport Tilt Helm Dimensions HELMS TRADITIONAL STYLE TILT HELM PUMPS OUTLINE OF STEERING WHEEL HUB INCLUDES FITTING WOODRUFF KEY CLEARANCE 6.81" (173mm) 3/4" STANDARD TAPER 4.92" (125mm) 2.67" FILLER 5.81" (148mm) (68mm) 5.15" (131mm) PLUG .88" (22mm) 3.60" (91mm) 2.75" (70mm) 5.28"...
  • Page 111 Hynautic Helm Pumps HELMS SHAFT STYLE INTEGRAL Heavy Duty Helm Pump HELM DISPL DIA. & TYPE KEYWAY VALVING H-20 Series 20 Series H-21 2.75cu in 1 Straight 1/4" Square H-25 2.75cu in 3/4", 1"/ft Tapered #9 Woodruff H-26 2.00cu in 3/4", 1"/ft Tapered #9 Woodruff H-21...

  • Page 112: General Considerations

    CHAPTER HOSE, TUBING, FITTINGS, ACCESSORIES AND TOOLS All SeaStar Manual Hydraulic Fittings steering systems utilize the same style of fittings for all applications. These are 3/8" compression fittings which utilize a 9/16"– 24 extra fine thread. TYPICAL FITTING Tubing/Hose The tubing or hose requirements depend on the type of steering system being considered.
  • Page 113 SEASTAR OUTBOARD HOSE WARNING SeaStar Outboard hoses are available in kit’s (includes two hoses) SeaStar PRO Helm systems ranging in length from 2’ – 30’. Hydraulic Hose must be protected require the use of SeaStar PRO from chaffing and any possible contact or interference with assembly (1500 psi) reinforced Kevlar screws or sharp edges of any type.

  • Page 114: Outboard Hose

    OUTBOARD HOSE Each part number contains two hoses of equal length. Available SeaStar Hose Kits: How to order PART NUMBER KIT DESCRIPTION * HO51XX SeaStar Standard Outboard Hose Kit (2 hoses) * HO57XX SeaStar Pro Hose Kit (2 hoses) ** HO81XX SeaStar Bulkhead Hose Kit, Standard (2 hoses) ** HO82XX SeaStar Bulkhead Hose Kit, Pro(2 hoses)
  • Page 115 Single Station OUTBOARD HOSE Figure A: Figure B: Figure C: HC5345 HC5370 HC5380 Single Front Mount Cylinder Single Side Mount Cylinder Single Splashwell Mount Cylinder Note: cylinder body moves Note: cylinder body stationary Note: cylinder body stationary Figure D: Figure E: Figure F: HC5345 HC5370...
  • Page 116 Additional Stations or Autopilot OUTBOARD HOSE Integration Additional Steering Station 1) Determine the location of the 2nd station or power pack. or Autopilot Power pack 2) Measure along the intended path of the hose routing from the upper helm pump to the 2nd station or autopilot power pack. 3) Round up the measurement to the next even digit.

  • Page 117: Inboard/Sterndrive Tubing

    SEASTAR INBOARD/STERNDRIVE TUBING Two types of tubing materials are available for plumbing Inboards and Sterndrives. 1) SeaStar 3/8" outside diameter nylon tubing 2) 3/8" outside diameter copper refrigeration tubing Nylon Tubing SeaStar 3/8" outside diameter nylon tubing is recommended for; a) Inboard, b) Sterndrive, and c) Seadrive steering systems with SeaStar I (1.7 cubic inch/rev...
  • Page 118 Single Station TUBING 1) From the illustration which best suits your application note the number of lengths of tubing and fitting kits required. 2) Measure along the intended path of tube routing for each of the tubing runs. 3) Determine if 3/8" nylon tube can be used or if copper tubing is required based on lengths of tubing runs required.

  • Page 119: Additional Seastar Steering Station Or Autopilot Kit

    ADDITIONAL SEASTAR STEERING STATION OR AUTOPILOT KIT 1) Refer to illustration Figure E. 2) Determine the location of the second station or autopilot power pack. 3) Measure along the path of the tube routing from the upper helm pump to the second station or autopilot power pack. Multiply this length by three for the amount of tubing required.
  • Page 120 FITTINGS FITTINGS All SeaStar Manual Hydraulic HF5518 HF5519 HF5520 Vertical Bleeder Tee Bleed Tee Horiz. Bleeder Tee (TM Cylinders) steering systems utilize (2 per kit) (2 per kit) (2 per kit) 45˚ FLARE the same style of fittings 3/8" TUBE 3/4"...
  • Page 121 FITTING KITS HF5501 WARNING Application O NOT cut SeaStar Fitting kit to add a 2nd station Outboard Hoses or autopilot to an outboard system. ITEM QUANTITY PART NO. DESCRIPTION PER KIT Tee Fitting 600603 1 End – 3/8" NPT (M) 1 End –...
  • Page 122 FITTING KITS HF5502 Application Fitting kit to add a 2nd station or autopilot to an inboard or sterndrive system ITEM QUANTITY PART NO. DESCRIPTION PER KIT Tube Nut – 3/8" Dia. 280327 Connector Fitting 600602 3/8" Tube (M) – 1/4" NPT (M) Tee Fitting 600605 3 Ends –...
  • Page 123 FITTING KITS HF5507 Application Kit to connect 3/8" diameter copper tubing to SeaStar cylinders (using 3/8" diameter nylon tubing) ITEM QUANTITY PART NO. DESCRIPTION PER KIT Tube Nut – 3/8" Dia. 280327 Connector Fitting 280929 3/8" Tube (M) – 3/8" Tube (M) Nylon Tubing 795628 3/8"...
  • Page 124 FITTING KITS HF5512 3/4" bulkhead fitting kit Application: Single cylinder installations 2 Assemblies per kit ITEM QUANTITY PART NO. DESCRIPTION PER KIT Connector Fitting 286323 Street Elbow 600606 3/8" Tube (M) – 1/4" NPT(F) Washer 202224 191621 2 OF EACH ILLUSTRATED INCLUDED IN KIT HF5513 3"...
  • Page 125 FITTING KITS HF5514 3/4" bulkhead fitting kit Application: Dual cylinder installations ITEM QUANTITY PART NO. DESCRIPTION PER KIT Connector Fitting 286323 Tee Fitting 284826 2 Ends – 3/8" Tube (M) Center – 1/4" NPT (F) Street Elbow 600606 3/8" Tube (M) – 1/4"...
  • Page 126 FITTING KITS HF5568 Application Kit to connect 1/2" diameter copper tubing to SeaStar cylinders ITEM QUANTITY PART NO. DESCRIPTION PER KIT 18" Hose Kit 338621 Connector Fitting 653624 3/8" NPT(F) – 3/8" Tube (M) Connector Fitting 555421 1 End – 3/8" NPT(M) 1 End –...
  • Page 127 FITTING KITS HF5581 Application 45° flare fitting connection kit for SeaStar systems ITEM QUANTITY PART NO. DESCRIPTION PER KIT Tube Nut 653022 3/8" Dia. 45˚ Flare Connector Fitting 653126 1 End – 3/8" Dia. 45˚ Flare (M) 1 End – 3/8" NPT (F) Connector Fitting 600602 3/8"...
  • Page 128 SEASTAR LIQUID TIE BAR ALIGNMENT VALVE Part# HA5471-2 NOTICE If a mechanical tiebar can be used, it is advisable that one is fitted. There is no substitute for a mechanical tiebar The Cylinder Alignment Valve (part # HA5471-2) will allow for the periodic required realignment of two outboard motors or rudders that are linked together with a CAUTION Hydraulic Tie Bar as opposed to a solid link or a Mechanical Tie Bar.
  • Page 129 Realignment Instructions ALIGNMENT VALVE Engines Toe'd Outwards; 1 Turn the wheel hard over to 3 Continue to turn the wheel hard over Starboard. (Both cylinders move; to Starboard. (Only cylinder A moves Props too far apart cylinder B reaches hard over first) and reaches hard over) 2 Open the valve 4 Close the valve...
  • Page 130 TOOLS AND TORQUE DATA SHEETS SeaStar Power Purge JR. SeaStar ® /BayStar ™ Power Purge Jr. is the quickest way to bleed a SeaStar ® /BayStar ™ system in the field and assure a rock-solid steering Part# HA5445-2 feel every time! The Power Purge Jr.

  • Page 131: Tools

    TOOLS SeaStar Power Steering SeaStar Power Steering Purge Kit Purge Kit Part# HA5457 Part# HA5456 • Makes bleeding even easier • Comes with 25' of hose to than before. go from the steering cylinder to the reservoir. • Central bleeding location—no need to run hoses to reservoir.

  • Page 132: Torque Data Sheets

    Steering Torque Data Sheet TORQUE DATA SHEETS DISPLACEMENT HULLS ONLY NOTICE Please include a detailed drawing of your rudder to assist with rudder load calculations. SEASTAR and BAYSTAR Hydraulic Steering Systems 10-21...
  • Page 133 Rudder Torque Data Sheet TORQUE DATA SHEETS PLANING HULLS ONLY DATA Boat speed:........knots FORMULA Projected area of rudder = (H+W) - (C+B) Number of rudders:....... Rudder area (projected area):..square feet Propeller diameter: ....... feet Lower Rudder Bearing Perpendicular distance from the rudder shaft to the propeller: ..

  • Page 134: Hydraulic Fluid

    CHAPTER HYDRAULIC FLUID SeaStar hydraulic steering systems require the use of a special high quality hydraulic fluid meeting MIL SPEC H-5606 G. This fluid is available in 1 liter (33.8 US fluid ounce) bottles as: SeaStar Hydraulic Fluid: Part Number HA5430 - 1 Litre HA5440 - 4 Litres Alternate recommended hydraulic Optional Filler Kit...
  • Page 135 Selection Guide 11-2...
  • Page 136 CHAPTER VOLUMES & CAPACITIES NOTICE Contact your nearest dealer or distributor to order replacement parts. SeaStar Helm Pump Taper: 3/4" Standard Taper (1" PER FOOT), WHEEL SHAFT Threads: 5/8" - 18 UNF, Key: #606 Woodruff Key (3/16"), PORT SIZES: 1/4" NPT (F) Shaft Details: Table A: SeaStar/Hynautic Helm Pumps PART...
  • Page 137 VOLUMES & CAPACITIES Table B: SeaStar/Hynautic Cylinders PART BORE NOMINAL STROKE SEAL VOLUME TORQUE CYLINDER MODEL NUMBER DIAMETER SHAFT DIA IN (mm) CUBIC IN (See Notice) IN (mm) IN (mm) (cc) IN-LB (KG-M) BAYSTAR COMPACT HC4645H 1.25 (31.7) 0.63 (16.0) 8 (203) 7.24 (118.6) BAYSTAR COMPACT...
  • Page 138 CHAPTER DISTRIBUTOR LIST CANADA ALBERTA MANITOBA Kimpex Action 311 Soversion Rd. Coast Distribution (Wholesale) Outboard Rebore London 707 Barlow Trail SE, Bay C Trans Canada Hwy East & PR 207 Ontario Calgary, Alberta Box 2722 N6M 1A6 Canada Winnipeg Canada Tel: (403) 273-9066 Fax: (403) 273-8340 Manitoba Tel: 519-659-0508...
  • Page 139 DISTRIBUTOR LIST U.S.A. Fox Marine Co. ALABAMA ARIZONA 646 West Esther St. Hardware & Marine Co. (Wholesale) Marine Wholesale Long Beach 1875 North Conception StreetMobile 2335 East Jones Ave. California Alabama Phoenix 90813 36610 Arizona 85040 Tel: 562-983-6500 Tel: 504-467-9200 Fax: 251-452-3425 Tolll Free: 800-462-9500 Tel: 800-501-8333...
  • Page 140 DISTRIBUTOR LIST U.S.A. Byfield Marine Supply Inc. (Wholesale) Jerry's Marine GEORGIA 175 Olive Road 100 SW 16 St. BBenrock Inc. (Wholesale) Pensacola Ft. Lauderdale 4841 Lewis Road Florida Florida Stone Mountain 32514 33315 Georgia 30083 Tel: 850-477-8011 Fax: 850-478-3077 Tel: 800-432-2231 Tolll Free: 800-237-3741 Tolll Free: 1-800-432-2231 Tel: 501-778-2002...
  • Page 141 DISTRIBUTOR LIST U.S.A. IOWA MARYLAND MINNESOTA Boater's World Barclay Marine Dist. Corp. Lorenz & Jones (Wholesale) 1755 Buerkle Road 3402 S.E. Convience Boulevard 6711 Ritz Way White Bear Lake Beltsvillw Ankeny Minnesota Maryland Iowa 55110 20705 50021-9422 Tel: (651) 770-8515 Fax: 800-959-5907 Tel: 301-419-000 Tel: (515) 964-4205 Fax: (515) 964-0678 Tolll Free: 800-959-5903...
  • Page 142 DISTRIBUTOR LIST U.S.A. O'Reilly Marine (Retail/Wholesale) NORTH CAROLINA Englund Marine Supply (Retail) 5080 Cape Arago Highway 233 South Patterson Paxton Company Charleston Springfield 301B North Greenmeadows Drive Missouri Oregon Wilmington 97420 65802 North Carolina 28405 Tel: 541-888-6623 Fax: 541-888-9332 Tel: 417-862-6708 Fax: 417-874-7101 Tolll Free: 800-228-7051 Tel: 910-452-1955...
  • Page 143 DISTRIBUTOR LIST U.S.A. Jerry's Marine V & V Marine Products Washington 6642 Baker Blvd. 3601-B Meeting St. Rd. 98103 Fort Worth Charleston Texas South Carolina Tel: (206) 632-4462 Fax: (206) 634-4600 76118 29405 Tolll Free: 800-426-6930 e-mail: mail@fisheriessupply.com Tel: (817) 284-1125 Fax: (817) 284-1219 Tel: 1-800-788-2231 www.fisheriessupply.com Tolll Free: 1-800-788-2231...
  • Page 144 DISTRIBUTOR LIST U.S.A. & INTERNATIONAL WISCONSIN INTERNATIONAL EGYPT Bell Industries See Brunger Exports, Florida N117 W18456 Fulton Drive ARGENTINA ENGLAND Germantown Wisconsin See Brunger Exports, Florida Hypro Marine 53022 Mount Pleasant Lane ARUBA Lymington Tel: 262- 253-0450 Fax: 262- 253-0220 Hampshire See Brunger Exports, Florida Tolll Free: 800-766-2355...
  • Page 145 DISTRIBUTOR LIST INTERNATIONAL GUATEMALA IRELAND Teleflex Morse Pte Ltd. Singapore 30 Pioneer Road See Brunger Exports, Florida Western Marine Singapore Bulloch Harbour HOLLAND 628502 Dalkey Tel: 65 6869 6439 Allpa Marine Equipment County Dublin Fax: 65 6869 3662 P.O. Box 6630 6503 GC Nijmegen- NL Ireland e-mail: Kerkenbos 10-15 6546 BB...
  • Page 146 DISTRIBUTOR LIST INTERNATIONAL POLAND SPAIN THAILAND Marco Motors SP. ZOO F.J. Blasco S.L. Seat Pattaya Co. Ltd. Lady 2 C/Bolivia 340, Local 64 308/4 M. 12 Thappraya Road 71-605 2a PLANTA Nongprue Szczecin 8019 Banglamung Poland Barcelona Cholbori Poland Spain 20150 Tel: 00-48-91-4500552 Tel: 00-34-93-3034300...
  • Page 147 MARINE RETAILERS U.S.A. RETAILERS CALIFORNIA MICHIGAN West Marine Prod. Boat America - Detroit 203 N. Harbor Blvd. 2212 E. 14 Mile Road San Pedro, CA 90731 Warren, MI 48092 Tel (408) 728-2700 Tel (313) 939-5050 CONNECTICUT NEW JERSEY Boat America - Norwalk Boat America - Holmdel 9 Washington Street 2145 Rte.
  • Page 148 2 YEAR LIMITED WARRANTY We warrant to the original retail purchaser that Teleflex Canada Limited Partnership products have been manufactured free from defects in materials and workmanship. This warranty is effective for two years from the date of original retail purchase, excepting that where Teleflex Canada Limited Partnership products are used commercially or in any rental or other income producing activity, then this warranty is limited to 1 year from the date of original purchase.
  • Page 149 M A R I N E TELEFLEX CANADA 3831 NO.6 ROAD RICHMOND, B.C. CANADA V6V 1P6 FAX 604-270-7172 www.seastarsteering.com ISO 10592 © 1998 Teleflex Canada Limited Partnership Printed in Canada Part Number: SL6001 Rev. 13_r04...
  • Page 150 — 31595-SERIES — 31600-SERIES WATER SYSTEM PUMPS — 31620-SERIES — 31630-SERIES PAR-MAX 2+ – 2.8 GPM (10.6 LPM) PAR-MAX 3 – 3.5 GPM (13.2 LPM) PAR-MAX 4 – 4.3 GPM (16.3 LPM) FEATURES • Self-Priming to 10 ft. (3 m) •...
  • Page 151 INSTALLATION QUICK EASY INSTALLATION VERSATILE SNAP-IN PORTS Shower Sink Hot Water Water Line Heater Check Cold Water Sink Valve Line Tank Fill Vent Accumulator Tank Pumpgard™ Strainer Water Supply Tank City Water Intake Pressure Regulator Water Pressure Pump MOUNTING switch is positive. Black wire from the motor is negative. The PAR-MAX pumps are self-priming and may be locat- Select wire size from chart below.
  • Page 152 WARNING: DISCONNECT POWER TO PUMP AND OPEN VALVE TO RELIEVE WATER PRESSURE PRIOR TO SERVICING PUMP EXPLODED VIEW * Service kit includes Keys 2, 3 and 4B, C, D and 8 DESCRIPTION 31595-SERIES 31600-SERIES 31620-SERIES 31630-SERIES Upper Housing XXXXX-0092 18910-4040 18910-4040 18910-4040 18910-4040...
  • Page 153 TROUBLESHOOTING PUMP FAILS TO TURN OFF AFTER ALL FIXTURES PULSATING FLOW – PUMP CYCLES ON AND OFF ½ Restricted pump delivery. Check discharge lines, fit- ARE CLOSED ½ Empty water tank. tings and valves for undersizing or clogging. Clean ½ Punctured pump diaphragm (water leak). screens in faucets.
  • Page 154 Instruction Manual Ultima Bilge 600GPH, 800GPH, 1000GPH, 1250GPH Read and understand this manual prior to operating or servicing this product. IB-123/01 (0912)

  • Page 155: Warranty Information

    INDEX Svenska ..........................3 English ........................... 6 Deutsch ..........................9 Français ..........................13 Español ..........................16 Italiano ..........................19 Part No. list ........................22 Electromagnetic Compatibility Directive 89/336/EEC EN55014-1: 1993/A:1997 /Radio disturbance Recreational Craft Directive 94/25/EEC ISO 8846: 1990/Electrical devices - Protection against ignition of surrounding flammable gases ISO 8849: 1990/Electrically operated bilge pumps ISO 10133: 1994/Electrical systems - Extra low-voltage DC installations Warranty Information...
  • Page 156 > Svenska Ultima Bilge länspump Varning: Vänligen läs igenom och följ samt- brandfara. liga anvisningar innan installation och an- vändning av denna produkt. Installation av Ultima Bilge: Koppla alltid bort spänningskällan vid in- Varning: Vid installation av Ultima Bilge, stallation, service eller underhåll av denna säkerställ att pumpen är fri från alla hinder, produkt.
  • Page 157 > Svenska monteras, säkerställ att backventilen mon- Placera fingrarna teras i Duraport innan slangen och anslut- på kretsarna ningsöppningarna installeras. Backventilen för att testa pumpen för [1 1/8” eller 1 ¼”] modellen innefattar en rostfri bricka och en klaff. För att in- Nivå, stallera backventilen, placera den rostfria parallellt...
  • Page 158 > Svenska Svart till minus (-) Brun till plus (+) (Manuell överkoppling) Vrid av (moturs) Brun/vit till plus (+) PUMP pumphjuls- (Automatisk funktion) skydd Tryck ned de 2 stiften ***Säkerställ att du har minst 25mm fritt ut- rymme från avkännarna på Ultima Bilge till Garantiinformation väggar eller omgivning.
  • Page 159 > Svenska Kopplingsschema Svart PUMP Brun 12V DC Batteri Test Cirklar Manuell Brun/vit Automatisk Säkring Kontrollpanel, 3-vägsbrytare Om du använder en 3-vägsbrytare, kan du koppla din pump så att den fungerar i den manuella vidarekopplings- eller automatiska driften. Som visas på diagrammet, anslut den svarta (-) jordade ledningen till den negativa bat- teriterminalen.
  • Page 160 > English Ultima Bilge - Automatic Bilge Pump Caution: Please read and follow all instruc- Installing the Ultima Bilge Pump: tions before installing and using this prod- Caution: When installing the Ultima Bilge uct. Always disconnect power sources dur- Pump, make sure that pump is clear of all obstacles, especially near the detector ing installation, servicing or maintenance of this product.
  • Page 161 > English make sure to install the check valve before Place fingers on circles to test the installing the hose and ports. The check pump valve for the [1 1/8” or 1 ¼”] model will include a stainless steel washer and a flap- Level, per.
  • Page 162 > English Black to negative(-) Brown to positive (+) (Manual override) Lock impeller guard by twisting counter Brown/white to positive (+) PUMP clockwise (Automatic operation) Depress (2) tabs ***Make sure to have at least 1 inch [25MM] of clearance from the sensors on the Ultima Warranty Information Bilge pump to any wall or souroundings.
  • Page 163 > English Wiring Scheme Black PUMP Brown 12V DC Battery Test Circles Manual Brown/White Automatic Appropriate inline fuse Three way panel switch If you are using a 3-way switch, you can wire your pump to operate in the manual over- ride or automatic operation.
  • Page 164 > Deutsch Ultima Bilge -Lenzpumpe Vorsicht: Bitte lesen und befolgen Sie vor der Installation der Ultima-Lenzpumpe: Installation und Einsetzung dieses Produktes alle Anweisungen. Vorsicht: Stellen Sie bei der Installation Trennen Sie das Produkt während der In- der Ultima-Lenzpumpe sicher, dass es keine stallation, Instandhaltung oder...
  • Page 165 > Deutsch stallieren. Für 1 1/8”-Modelle befestigen Sie Setzen Sie ihre Finger auf die Kreise, Ihren Schlauch über dem Gewindeanschluss um die [1 1/8” oder 1 ¼”]. Verwenden Sie einen Pumpe Schlauch aus rostfreiem Stahl. Falls Sie ein zu prüfen. optionales Rückschlagventil installieren, stel- Eben, len Sie sicher, dass Sie das Ventil am Dura-...
  • Page 166 > Deutsch Schwarz an negative(-) Verschließen Sie den Braun an positiv(+) Antriebs- (Manuelle Steuerung) radschutz, indem Sie ihn gegen Braun/Weiss den Uhrzeiger- PUMPE an positive (+) sinn drehen (Automatikbetrieb) Drücken Sie die (2) Verschlussnasen *** Stellen Sie sicher, dass Sie einen Abstand von mindestens 1 Zoll [25 mm] von den Sen- soren der Ultima Lenzpumpe zu jeglichen Wän- den oder der Umgebung haben.
  • Page 167 > Deutsch Schaltplan Schwarz PUMPE Braun 12V Gleich- strombatterie Prüfkreise Manuell Braun/Weiss Automatisch Inline Sicherung Dreiwegeschalter Mit einem Dreiwegeschalter kann die Pumpe sowohl manuell als auch automatisch be- tätigt werden. Wie aus der Abbildung hervorgeht, wird der schwarze (-) Masseleiter an den Minuspol der Batterie angeschlossen.
  • Page 168 > Français Ultima Bilge - Pompe de Fond de cale Ultima Bilge Attention: Veuillez SVP lire et suivre toutes Installation de la pompe de fond de cale les instructions avant l’installation et l’usage Ultima Bilge: de ce produit. Toujours déconnecter l’alimen- tation électrique durant les travaux d’instal- Attention: Lors de l’installation de la pompe de lation, d’entretien ou de maintenance de ce...
  • Page 169 > Français 1/8” ou 1 ¼”]. Utilisez des brides pour tuyaux Mettez les doigts sur les cercles pour en acier inoxydable pour maintenir le tuyau essayer sur les raccords. Si vous installez un clapet la pompe de anti-retour optionnel, assurez-vous d’ins- taller le clapet de anti-retour avant d’installer Niveau, le tuyau et les raccords.
  • Page 170 > Français Noir au negatif(-) Verrouillez le capot de Brun au positif(+) la turbine (Fonctionnement en le pivotant manuel prioritaire) dans le sens POMPE contraire des Brune/Blanc au aiguilles positif (+) d’une montre (Fonctionnement automatique) Appuyer sur les (2) tirettes ***Assurez-vous d’avoir au moins 1 pouce [1 inch = 25MM] de distance entre les capteurs de la pompe de fond de cale Ultima Bilge et...
  • Page 171 > Français Tableau de câblage Noir POMPE Brun − 12V DC Batterie Circuit de test Manuel Brun/blanc Arret Auto- Fusible matique Panneau d’interrupteur a trois voies Si vous utilisez une interrupteur à trois voies, vous pouvez câbler votre pompe de manière à...
  • Page 172 > Español Ultima Bilge - Bomba de Desfonde Ultima Cuidado: Por favor, lea y siga todas las Asegúrese de usar el tamaño de fusible instrucciones antes de instalar y usar este apropiado recomendado por el modelo de producto. su bomba. Usar el fusible equivocado pue- Desconecte siempre las fuentes de ener- de provocar daños personales, daños a la gía durante la instalación, el servicio o...
  • Page 173 > Español Para los modelos de descarga de ¾” pon- está hecho de Nitrilo que solo se usa para ga su tubería flexible sobre el Duraport. aplicaciones de agua. La válvula de control Use abrazaderas de acero inoxidable para también reducirá el flujo de la bomba. El flu- asegurar la tubería flexible.
  • Page 174 > Español namiento de la bomba ponga dos dedos acumulado en el filtro también. Después sobre las áreas circulares levantadas en de que el propulsor esté limpio, vuelva a la parte trasera de la bomba. Después de poner la seguridad del propulsor alineando un corto espacio (5 segundos), la bomba las lengüetas con las ranuras y girando al debería encenderse.
  • Page 175 > Español Tabla de cableado Negro BOMBA Marrón − 12V DC Battería Círculos de prueba Manual Marrón/ Blanco Automático Fusible Interruptor del panel de trés vías Si está usando un interruptor de 3-vías, puede cablear su bomba para funcionar de forma manual o automática.
  • Page 176 > Italiano Ultima Bilge - Pompa di sentina Ultima Attenzione: prima dell’installazione e dell’uso Installazione della pompa di sentina Ultima: di questo prodotto vi preghiamo di leggere e seguire attentamente tutte le istruzioni. Attenzione: Durante l’installazione della pom- Interrompete sempre la corrente elettrica pa di sentina Ultima, assicuratevi che la pompa durante l’installazione o la manutenzione di sia libera da ogni tipo di ostacolo, in particola-...
  • Page 177 > Italiano il flessibile ai fori. Se desiderate montare la Mettete le dita sui cerchi valvola di sicurezza opzionale, assicuratevi per testare di installarla prima di fissare il flessibile ai la pompa fori. La valvola di controllo per il modello [1 1/8”...
  • Page 178 > Italiano Nero per il negativo(-) Chiudere la custodia del Marrone per il positivo girante (passaggio all’inter- ruotando vento manuale) in senso POMPA antiorario Marrone/bianca per il positivo (funzionamento automatico) Premere (2) linguette ***Assicuratevi che ci sia almeno 1 pollice [25 mm] di spazio libero tra i sensori della pompa di sentina Ultima e qualsiasi pare- Garanzia...
  • Page 179 > Italiano Schema elettrico Nero POMPA Marrone − 12V DC Batteria Circolo di testo Manuale Marrone/ Spento Bianco Automatico Fusible Pannello interrut- tore a tre uscite Se si usa un interruttore a 3 uscite, collegare la pompa per funzionare in modo manuale o automatico.
  • Page 180 Technical Specifications: Part No. Dimensions: L=5.60” [142 MM] Part Number Description W=3.25” [82 MM] 32-47258 Ultima Bilge 600 H=4.15”[105 MM] Weight: 1.45 LBS [0.66 KG] 32-47259 Ultima Bilge 800 Material of 32-47260 Ultima Bilge 1000 construction: Seal: Lip Seal 32-47261 Ultima Bilge 1250 Fuse Size: 5A @ 12 VDC...
  • Page 181 Besök www.johnson-pump.com för mer information om vår världsomspännande organisation, våra godkännanden, certifieringar och lokala representanter. SPX Corporation förbehåller sig rätten att ändra design och material utan föregående avisering. Designelement, konstruktionsmaterial och dimensioner som beskrivs i denna bulletin gäller endast som information och skall alltid bekräftas skriftligt för att vara gällande. Für weitere Informationen über unsere weltweiten Standorte, Zulassungen, Zertifizierungen und unsere Vertreter vor Ort, besuchen Sie bitte unsere Webseite: www.johnson-pump.com.
  • Page 182 Installation, Compensation, and Maintenance Instructions For all ® RITCHIE Explorer™/RitchieAngler™ Compass Models Made in U.S.A. CAUTION: All Magnetic Compasses are vulnerable to magnetic interference, which will produce errors, called deviation. It is the Owner/Operator and/or Helmsman’s responsibility to make sure the compass is properly installed and compensated.
  • Page 183 Most models have built-in lights which will require routing the wire or wires to your power source. To assure a clean installation you may want to wait and drill the routing holes after you are satisfied with the compass alignment. Specific model installation instructions are as follows: Note for all flush and bulkhead mount compasses: It is important that you use the mounting gasket included with each model.
  • Page 184 Compensation A built-in correcting magnet system consists of two sets of magnets fixed to two adjusting rods with slotted ends. The slots should be horizontal before starting the adjusting procedure. A small non-magnetic screwdriver is provided for this purpose. Before starting compensation, make sure you have a suitable location (see Testing Your Chosen Location). B-51, B-51G, B-51W, B-51-A, RA-91, F-50, F-50W &...
  • Page 185 Step Four. Check compass alignment by running the boat 180 degrees from the heading used in step 2. If the compass is not correct at this time, there is an alignment error. To correct, rotate the compass itself to remove one half of this error. Repeat steps 1, 2 &...
  • Page 186 We make the best boats better! ™ The world leader in trim tab, trolling motor and hatch lift innovation. oWNer’s maNUaL Featuring NEW waterproof Deutsch connectors!
  • Page 187 Lenco Electric Actuators Lenco power explained… The entire Lenco Actuator is fully submersible, maintenance-free and sealed for life 6 foot leads with Deutsch connectors Corrosion proof, water tight Vandar top cap and mounts stand up to severe loads Buna-N SBR O-ring ensures absolute water-tight seal Tough, high-torque motor easily transfers 750 lbs (340.18 kg)
  • Page 188 CONGRATULATIONS! You have just purchased the finest, performance trim tab system in the world! Welcome to the future. Lenco Trim Tabs make the single most important difference in the way your boat rides and performs. Lenco Trim Tabs make your boat ride smoother, drier, faster, and safer with increased fuel efficiency whether on a small skiff or a mega-yacht.
  • Page 189 Contents Trim Tabs operation ....... . . 5 special Conditions ......6 safety .

  • Page 190: Trim Tabs

    Trim Tab Operation Trim Tab Operation The Lenco Tactile Switch Lenco Trim Tab kits include two stainless steel is based on the position planes, two electromechanical actuators and of the bow. all mounting hardware for installation. (See available switch options on page 16.) The trim Lowers Lowers tabs operate independently of one another to...

  • Page 191: Special Conditions

    Trim Tab Operation SPECIAL CONDITIONS HEAD SEA Head Sea — Lower both tabs slightly by pressing BOW DOWn on both sides. This brings bow down while maintaining speed. This adjustment allows the hull of the boat to absorb the impact of the waves, resulting in a more efficient and smoother ride.

  • Page 192: Additional Information

    Trim Tab System Parts & Troubleshooting Stainless steel blade with hinge #20141-001 (B-9x12 dimensions of tab Electromechanical Actuator #101, #101 XD, #101 XDS, #102 XD Upper mounting bracket #15085-001 (116) Space saver upper mounting bracket #50225-001 (117) (optional) Lower mounting bracket #50014-001 (119) RetroFit Kit bracket #15085-001 (116)

  • Page 193: Warranty

    Trim Tab Installation Instructions Trim Tab Installation Instructions Warning: The following instructions contain important safety information and should be followed carefully. Failure to do so may result in injury and will void warranty. please read through the instructions in their entirety prior to beginning installation! TOOLS AND MATERIALS LIST •...
  • Page 194 Trim Tab Installation Instructions Trim Tab Installation Instructions 5/8" (1.59 cm) (for a 9" trim tab) and Standard Mount 3/4" (1.9) (for a 12" trim tab) above Fig. 2 the straight edge when held to the hull (see Fig. 2). When the trim tab is at the appropriate level, transfer 14"...
  • Page 195 Trim Tab Installation Instructions Installation Instructions continued from page 9. Insert the actuator cable through the the helm is clear of wires and other transom. With the actuator loosely equipment that could be damaged. supported, start the provided #14 x Using the template on page 35, drill 1-1/4"...
  • Page 196 Trim Tab Warranty Lenco Trim Tabs, Switches and replacement, you will be required to secure the replacement part Bennett RetroFit Kits carry a with a credit card prior to shipment 3-year limited warranty from (Visa, MasterCard, American the date of original purchase. Express, Discover).
  • Page 197 Switch Wiring #15069-001 (124SSR) # 15069-001 (124SSR) Switch Template Page 27 note: In all cases, make sure control box is mounted with wires facing down toward deck. Lenco Marine...
  • Page 198 Switch Wiring #15070-001 (123SC) # 15070-001 (123SC) note: In all cases, make sure control box is mounted with wires facing down toward deck. Owner’ s Manual...
  • Page 199 Dual Station Switch Wiring Switch Template Page 27 note: In all cases, make sure control box is mounted with wires facing Lenco Marine down toward deck.
  • Page 200 Dual Actuator Switch Wiring # 15071-001 (123DRSC) note: In all cases, make sure control box is mounted with wires facing Owner’ s Manual down toward deck.

  • Page 201: Optional Switches

    Optional Switches Complete your trim tab system with the latest switch technology — totally waterproof, maintenance-free, easy-to-install tactile switches. Lenco Switch Options #1 5069-001 (124SSR) – Standard Tactile Switch w/Retractor for all single actuator 12-volt trim tab systems #1 5070-001 (123SC)- L.E.D. Indicator Tactile Switch w/Retractor and Self-Check for all single actuator 12- or 24-volt trim tab systems #1 5071-001 (123 DRSC) - Dual Actuators L.E.D.

  • Page 202: Operation

    Switch Operation SWITCH OPERATION bottom to top to indicate self test at power up. If there is a problem with The operation of the indicator switch an actuator connection the L.E.D. is based on the position of the bow. displays shows every other light To lower the starboard bow, press red ”On“...

  • Page 203: Installation Instructions

    RetroFit Kit for Bennett Trim Tabs Installation Instructions Electric RetroFit Kit for Bennett Trim Tabs Installation Instructions Lenco Marine’s RetroFit Kit is designed as a direct replacement for the Bennett 4-ring standard trim tab actuator. Note: Bennett Joystick Control can not be retrofitted to the Lenco Actuators.
  • Page 204 RetroFit Kit for Bennett Trim Tabs Installation Instructions Lenco wire feeds through existing oil line hole in transom Lenco upper mounting bracket fits existing Bennett mounting Existing Bennett holes lower actuator bracket Existing Bennett trim tab plane and hinge 7) now you will need to hook up the recommend using 3M 5200 adhesive caulking to bed the upper bracket Lenco Actuator wires inside the...
  • Page 205 RetroFit Kit for Bennett Trim Tabs Wiring Instructions Wiring Instructions for Electric RetroFit Kit for Bennett Trim Tabs 1) Remove all wires and all jumpers BOW DOWn should extend the (brass strips) on Bennett factory tabs while BOW Up should retract them.

  • Page 206: Upgrading And Retrofitting

    Upgrading and Retrofitting Upgrading and Retrofitting Standard Tab to Troll’n Tab A 9x12 trim tab can be upgraded to 9x12 Troll’n Tab. Standard Tab Blade Upgrade For a larger trim tab blade a 9x12 blade can be retrofitted with a 12x12 blade. Edge Mount Kit Upgrade Since the placement of the upper bracket is lower then a standard mount, an edge mount can be retrofitted only with another edge mount trim tab.

  • Page 207: Actuators

    Actuators " " The 101 XD Actuator (6.35 cm) (6.35 cm) The 101 Actuator is used mostly is used in all TT & with HD, XD, High Standard kits. Performance & Super Strong tabs. 101 Actuator 101 XD Actuator " stroke Overall length tip to "...
  • Page 208 Hatch Lift Warranty Lenco Hatch Lifts carry a an immediate replacement, you 2-year limited warranty from will be required to secure the replacement part with a credit the date of original purchase. card prior to shipment (Visa, When possible, please refer to MasterCard, American Express, our troubleshooting guide on our Discover).

  • Page 209: Hatch Lifts

    Hatch Lifts — Installation/Operation Lenco Hatch Lift Installation/Operation Due to the many different variables involved S = Short. All part numbers ending in S have the same stroke but in a 4" (10.16 cm) with the numerous applications for Lenco shorter length.

  • Page 210: System Parts

    Hatch Lifts — Mounting/Parts Lenco Hatch Lift Mounting LBS/KG Length IN/CM Length IN/CM Hatchlift YxW÷X=Force 1. Follow the chart above to figure out not bind when fully closed. The hatch load on the hatch lift. Maximum load lift does not stop pulling until it has is 500 lbs.

  • Page 211: Product Summary

    Product Summary Standard Trim Tab Kits • Standard trim tab kits include: two #101 actuators with extension harnesses and Deutsch connectors, two stainless steel blades, and all mounting hardware. See switch selections on page 16 for available options • Available in standard mount and edge mount (space saver mount) •...

  • Page 212: Switch Template

    Product Summary/Switch Template High Performance Tabs - Single & Dual Actuator • High performance tab kit includes: two 12-volt Extreme Duty Actuators with 316 SS billet ram with 3/8" (.95 cm) SS bolts, two 7-gauge flat-304 electro-polished stainless blades. • Full transom back plate with adjustable C-channel, 3/8" (.95 cm) bolts and super duty hinge with 3/8"...
  • Page 213 DoN’t WorrY… we’ve got your back. Lenco Marine Inc., 4700 Municipal Court • Stuart, Florida 34997 772-288-2662 • 772-288-2566 fax • www.lencomarine.com 8-07...
  • Page 214 Instruction Guide Models 401C, 403C, 405C, 401STC, 403STC, 405STC, 401FC, 403FC, 405FC Replacement motors 45DR, 46DR,47DR Tournament Series Dimensions in inches (mm) Livewell/Baitwell Pumps 2.76 Models Models Models 2.76 (70) (70) Description 401 FC 401 C 401 STC 403 FC 403 C 403 STC 405 FC...
  • Page 215 Mounting the Pump 2. Install a thru-hull pickup tube with a filter grate to prevent debris from entering the seacock and the pump. Use a (Models 401C, 403C, 405C, 401STC, marine sealant on the flat surface of the thruhull where it 403STC 405STC) will be in contact with the outside surface of the boat and around the threaded tube on both sides of the hull.
  • Page 216 Welcome to the Atlas World. You have purchased the best Hydraulic Jack Plate that is available in today’s market. When installed correctly this plate will give you many years of trouble free use. T-H Marine recommends a full service marine dealer install this product to insure proper fit and trouble free operation.
  • Page 217 INSTALLATION INSTRUCTIONS Step 1: If no outboard engine is mounted to transom skip to Step 3. Step 2: If outboard motor is mounted to transom remove outboard engine using proper lifting equipment and procedures. Be sure the lifting equipment is rated for the necessary lifting capacity. See your local marine dealer if unsure.
  • Page 218 Step 5: The Harness Pack will contain a rocker switch, a relay pack and a switch harness. When you open your harness the switch will not have any wires attached, but it will have three terminals to hook the three spade connectors.

  • Page 219: Operating Instructions

    OPERATING INSTRUCTIONS 1. Never hold switch either up or down when plate has made its travel cycle. This will cause extra amp draw on your battery and could possibly damage the motor or pump on your plate. Gauge kit really helps here. 2.

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